CN110349745B - Winding device of square iron core inductor - Google Patents
Winding device of square iron core inductor Download PDFInfo
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- CN110349745B CN110349745B CN201910417055.5A CN201910417055A CN110349745B CN 110349745 B CN110349745 B CN 110349745B CN 201910417055 A CN201910417055 A CN 201910417055A CN 110349745 B CN110349745 B CN 110349745B
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- limiting
- seat
- inductor
- workbench
- clamping seat
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a winding device of a square iron core inductor, which comprises a workbench, wherein a supporting rod is fixedly arranged at the top of the workbench, a transverse plate is fixedly arranged at the top of one side of the supporting rod, a driving motor is fixedly arranged at the bottom of the transverse plate, an output shaft of the driving motor is welded with an upper clamping seat, an installation plate is fixedly arranged at one side of the supporting rod, two symmetrically arranged sliding rods are connected onto the installation plate in a sliding manner, and the tops of the two sliding rods extend to the upper opposite side of the installation plate and are fixedly provided with a same lifting plate. The coil winding device is simple in structure, the inductor can be fixed by the upper clamping seat and the lower clamping seat, and the coil can be slowly and uniformly wound on the outer side from bottom to top under the matching of the driving motor and the stepping motor without manual winding.
Description
Technical Field
The invention relates to the technical field of inductor production, in particular to a winding device of a square iron core inductor.
Background
An inductor is a component that can convert electrical energy into magnetic energy for storage. The inductor is similar in structure to a transformer but has only one winding, and the inductor has a certain inductance which only hinders the change of current. If the inductor is in a state where no current is passing, it will try to block the current from flowing through it when the circuit is on; if the inductor is in a current passing state, the inductor will try to keep the current unchanged when the circuit is opened. Inductors are also known as chokes, reactors, dynamic reactors.
The winding in the inductor refers to a group of coils with specified functions, which are basic components of the inductor, and the winding has a single-layer or multi-layer structure. The single-layer winding has two forms of close winding (one wire is wound round by round) and intermittent winding (a certain distance is kept between every two wires during winding), and the existing inductor needs to be wound with a coil manually during production, so that the manual winding has large workload and uneven winding, and the yield of the produced inductor is low.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a winding device of a square iron core inductor.
In order to achieve the purpose, the invention adopts the following technical scheme:
a winding device of a square iron core inductor comprises a workbench, wherein a supporting rod is fixedly arranged at the top of the workbench, a transverse plate is fixedly arranged at the top of one side of the supporting rod, a driving motor is fixedly arranged at the bottom of the transverse plate, an upper clamping seat is welded on an output shaft of the driving motor, a mounting plate is fixedly arranged at one side of the supporting rod, two symmetrically arranged sliding rods are slidably connected on the mounting plate, the tops of the two sliding rods extend to the upper opposite side of the mounting plate and are fixedly provided with a same lifting plate, the middle position of the top of the lifting plate is rotatably connected with a lower clamping seat, the upper clamping seat and the lower clamping seat are clamped with the same inductor, a plurality of first springs are fixedly arranged at the bottom of the lower clamping seat, the bottoms of the first springs are fixedly connected with the top of the mounting plate, and the, a coil is wound on the outer side of the wire take-up shaft, a fixed plate is fixedly arranged at the top of the workbench, one side of the fixed plate is provided with a limiting seat, the limiting seat is provided with a limiting cavity, the inner walls of the two sides of the limiting cavity are both provided with through holes, two rows of limiting idler wheels which are symmetrically arranged are fixedly arranged in the limiting cavity, one end of the coil, which is far away from the take-up shaft, penetrates between the two rows of limiting idler wheels and is fixedly connected with the outer side of the inductor, and the coil is jointed with the limiting roller, the bottom of the limiting seat is fixedly provided with a threaded seat, the threaded seat is in threaded connection with a screw, the bottom of the screw rod is rotationally connected with the top of the workbench, the top of the workbench is fixedly provided with a stepping motor, the output shaft of the stepping motor is fixedly sleeved with a second bevel gear, the outer side of the screw is fixedly sleeved with a first bevel gear, and the first bevel gear is meshed with the second bevel gear.
Preferably, the number of the first springs is three to six, and the three to six first springs are arranged on the top of the mounting plate at equal intervals.
Preferably, the mounting plate is provided with a sliding hole, the sliding hole is fixedly provided with a linear bearing, and the two sliding rods respectively penetrate through the inner rings of the two linear bearings and are in sliding connection with the inner rings of the linear bearings.
Preferably, the clamping groove is formed in one side, close to each other, of the upper clamping seat and the lower clamping seat, and the sealing gasket is fixedly mounted on the inner wall of the clamping groove.
Preferably, two fixing blocks which are symmetrically arranged are fixedly mounted on one side of the fixing plate, the same limiting rod is fixedly mounted on one side, close to each other, of the two fixing blocks, two moving blocks which are symmetrically arranged are connected to the limiting rod in a sliding mode, the bottoms of the moving blocks are rotatably connected with connecting shafts, and the bottoms of the two connecting shafts are rotatably connected with the tops of the limiting seats.
Preferably, the bottom of screw thread seat has seted up the bar groove, and fixed mounting has same nut on the both sides inner wall in bar groove, the top of screw rod runs through the nut and with nut threaded connection.
According to the winding device, when the inductor is wound, the inductor is fixed between the upper clamping seat and the lower clamping seat, the inductor can be fixed under the action of the elastic force of the first spring, and then the coil on the take-up shaft is pulled to penetrate between the two rows of limiting rollers to be fixed on the inductor;
at this moment, the driving motor and the stepping motor are started simultaneously, the driving motor can drive the inductor to rotate to wind the coil, the stepping motor can drive the screw rod to rotate, the limiting seat can slowly rise, one end of the coil can be slowly improved by the limiting seat, and therefore the inductor can slowly and uniformly wind the coil from bottom to top and is arranged on the outer side.
The coil winding device is simple in structure, the inductor can be fixed by the upper clamping seat and the lower clamping seat, and the coil can be slowly and uniformly wound on the outer side from bottom to top under the matching of the driving motor and the stepping motor without manual winding.
Drawings
Fig. 1 is a schematic structural diagram of a winding device of a square iron core inductor according to the present invention;
fig. 2 is an enlarged schematic structural diagram of a portion a of a winding device of a square iron core inductor according to the present invention;
fig. 3 is an enlarged schematic structural diagram of a part B of a winding device of a square iron core inductor according to the present invention.
In the figure: the device comprises a working table 1, a supporting rod 2, a transverse plate 3, a driving motor 4, an upper clamping seat 5, an inductor 6, a mounting plate 7, a sliding rod 8, a first spring 9, a lifting plate 10, a lower clamping seat 11, a take-up shaft 12, a coil 13, a fixing plate 14, a limiting seat 15, a limiting cavity 16, a limiting roller 17, a fixing block 18, a limiting rod 19, a connecting shaft 20, a moving block 21, a second spring 22, a threaded seat 23, a threaded rod 24, a first bevel gear 25, a second bevel gear 26 and a stepping motor 27.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a winding device of a square iron core inductor comprises a workbench 1, a support rod 2 is fixedly installed at the top of the workbench 1, a transverse plate 3 is fixedly installed at the top of one side of the support rod 2, a driving motor 4 is fixedly installed at the bottom of the transverse plate 3, an upper clamping seat 5 is welded on an output shaft of the driving motor 4, an installation plate 7 is fixedly installed at one side of the support rod 2, two symmetrically arranged slide rods 8 are slidably connected on the installation plate 7, the tops of the two slide rods 8 extend to the upper opposite side of the installation plate 7 and are fixedly installed with a same lifting plate 10, a lower clamping seat 11 is rotatably connected at the middle position of the top of the lifting plate 10, the upper clamping seat 5 and the lower clamping seat 11 are clamped with a same inductor 6, a plurality of first springs 9 are fixedly installed at the bottom of the lower clamping seat 11, the top of the workbench 1 is rotatably connected with a wire take-up shaft 12, the outer side of the wire take-up shaft 12 is wound with a coil 13, the top of the workbench 1 is fixedly provided with a fixed plate 14, one side of the fixed plate 14 is provided with a limiting seat 15, the limiting seat 15 is provided with a limiting cavity 16, the inner walls of two sides of the limiting cavity 16 are respectively provided with a through hole, two rows of limiting rollers 17 which are symmetrically arranged are fixedly arranged in the limiting cavity 16, one end of the coil 13 far away from the wire take-up shaft 12 passes through the space between the two rows of limiting rollers 17 and is fixedly connected with the outer side of the inductor 6, the coil 13 is attached to the limiting rollers 17, the bottom of the limiting seat 15 is fixedly provided with a threaded seat 23, the threaded seat 23 is in threaded connection with a screw 24, the bottom of the screw 24 is rotatably connected with the top of the workbench 1, the top of the workbench 1 is fixedly provided with a, and the first bevel gear 25 is engaged with the second bevel gear 26, the invention has simple structure, the inductor 6 can be fixed by utilizing the upper clamping seat 5 and the lower clamping seat 11, and simultaneously, under the matching of the driving motor 4 and the stepping motor 27, the inductor 6 can slowly and uniformly wind the coil 13 from bottom to top on the outer side without manual winding, and simultaneously, compared with the traditional manual operation, the working efficiency is improved, the winding is more uniform, and the yield of products is improved.
In the invention, the number of the first springs 9 is three to six, and three to six first springs 9 are equidistantly arranged on the top of the mounting plate 7, a sliding hole is arranged on the mounting plate 7, a linear bearing is fixedly arranged in the sliding hole, two sliding rods 8 respectively penetrate through the inner rings of the two linear bearings and are in sliding connection with the inner rings of the linear bearings, one sides of the upper clamping seat 5 and the lower clamping seat 11, which are close to each other, are respectively provided with a clamping groove, a sealing gasket is fixedly arranged on the inner wall of the clamping groove, one side of the fixing plate 14 is fixedly provided with two symmetrically arranged fixing blocks 18, one side of the two fixing blocks 18, which is close to each other, is fixedly provided with the same limiting rod 19, the limiting rod 19 is in sliding connection with two symmetrically arranged moving blocks 21, the bottom of each moving block 21 is rotatably connected with a connecting shaft 20, the bottoms of the two, the same nuts are fixedly installed on the inner walls of the two sides of the strip-shaped groove, the top of the screw rod 24 penetrates through the nuts and is in threaded connection with the nuts, when the inductor 6 is wound, the inductor 6 is fixed between the upper clamping seat 5 and the lower clamping seat 11 at the moment, the inductor 6 can be fixed under the action of the elastic force of the first spring 9, then the coil 13 on the take-up shaft 12 is pulled to penetrate through the two rows of limiting rollers 17 and is fixed on the inductor 6, the driving motor 4 and the stepping motor 27 are started at the same time, the driving motor 4 drives the inductor 6 to rotate to wind the coil 13, the stepping motor 27 drives the screw rod 24 to rotate, the limiting seat 15 can be slowly lifted, the limiting seat 15 can slowly lift one end of the coil 13, and therefore the coil 13 can be slowly and uniformly wound on the outer side from bottom to top by the inductor 6, the structure of, inductor 6 can be fixed with lower cassette 11 to the utilization, simultaneously under driving motor 4 and step motor 27's cooperation, can be so that inductor 6 can be with coil 13 from supreme slow even winding of following establish in the outside, need not the manual work and winds and establish, compares traditional manual operation simultaneously and has promoted work efficiency and around establishing more even, has improved the yields of product.
In the invention, when an inductor 6 is wound, the inductor 6 is pressed against the lower clamping seat 11 to move downwards, and then the first spring 9 is pressed to deform, at the moment, the inductor 6 is placed between the upper clamping seat 5 and the lower clamping seat 11, the inductor 6 can be fixed under the action of the elastic force of the first spring 9, then a coil 13 on a take-up shaft 12 is pulled to pass through two rows of limiting rollers 17 and is fixed on the inductor 6, then a driving motor 4 and a stepping motor 27 are simultaneously started, the driving motor 4 drives the inductor 6 to rotate to wind the coil 13, meanwhile, the stepping motor 27 drives a second bevel gear 26 to rotate, and the second bevel gear 26 is meshed with a first bevel gear 25, so that a screw rod 24 is driven to rotate, the screw rod 24 is in threaded connection with a threaded seat 23, so that the rotary motion can be converted into linear motion, and then can make the slow rising of spacing seat 15, can promote two movable blocks 21 when spacing seat 15 moves simultaneously and slide to the one side of keeping away from each other, under the limiting displacement of two movable blocks 21, can make spacing seat 15 can not take place to rock when upwards moving, spacing seat 15 can slowly improve the one end of coil 13 this moment, therefore inductor 6 can be with coil 13 from supreme slow even winding of following establish in the outside, need not the manual work and wind and establish, traditional manual operation has promoted work efficiency and more even around establishing simultaneously.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A winding device of a square iron core inductor comprises a workbench (1) and is characterized in that a support rod (2) is fixedly mounted at the top of the workbench (1), a transverse plate (3) is fixedly mounted at the top of one side of the support rod (2), a driving motor (4) is fixedly mounted at the bottom of the transverse plate (3), an upper clamping seat (5) is welded on an output shaft of the driving motor (4), a mounting plate (7) is fixedly mounted at one side of the support rod (2), two symmetrically arranged sliding rods (8) are connected onto the mounting plate (7) in a sliding manner, the tops of the two sliding rods (8) extend to the upper opposite side of the mounting plate (7) and are fixedly provided with a same lifting plate (10), a lower clamping seat (11) is rotatably connected to the middle position of the top of the lifting plate (10), and the same inductor (6) is clamped between the upper clamping seat (5) and the lower, the bottom of the lower clamping seat (11) is fixedly provided with a plurality of first springs (9), the bottom of each first spring (9) is fixedly connected with the top of the mounting plate (7), the top of the workbench (1) is rotatably connected with a wire take-up shaft (12), the outer side of the wire take-up shaft (12) is wound with a coil (13), the top of the workbench (1) is fixedly provided with a fixing plate (14), one side of the fixing plate (14) is provided with a limiting seat (15), the limiting seat (15) is provided with a limiting cavity (16), the inner walls of two sides of the limiting cavity (16) are respectively provided with a through hole, two rows of limiting idler wheels (17) which are symmetrically arranged are fixedly arranged in the limiting cavity (16), one end of the coil (13) far away from the wire take-up shaft (12) penetrates between the two rows of limiting idler wheels (17) and is fixedly connected with the outer side of the inductor (6), and the coil (13) is, the bottom of the limiting seat (15) is fixedly provided with a threaded seat (23), the threaded seat (23) is connected with a screw rod (24) in a threaded manner, the bottom of the screw rod (24) is rotationally connected with the top of the workbench (1), the top of the workbench (1) is fixedly provided with a stepping motor (27), an output shaft of the stepping motor (27) is fixedly sleeved with a second bevel gear (26), the outer side of the screw rod (24) is fixedly sleeved with a first bevel gear (25), the first bevel gear (25) is meshed with the second bevel gear (26), one side of the fixed plate (14) is fixedly provided with two symmetrically arranged fixed blocks (18), one side of the two fixed blocks (18) close to each other is fixedly provided with a same limiting rod (19), the limiting rod (19) is slidably connected with two symmetrically arranged moving blocks (21), the bottom of the moving block (21) is rotatably connected with a connecting shaft (20), the bottoms of the two connecting shafts (20) are rotatably connected with the top of the limiting seat (15).
2. A winding device of a square iron core inductor according to claim 1, characterized in that the number of the first springs (9) is three to six, and the three to six first springs (9) are arranged at equal intervals on the top of the mounting plate (7).
3. The winding device of the square iron core inductor as claimed in claim 1, wherein the mounting plate (7) is provided with a sliding hole, the sliding hole is fixedly provided with a linear bearing, and the two sliding rods (8) respectively penetrate through the inner rings of the two linear bearings and are slidably connected with the inner rings of the linear bearings.
4. The winding device of the square iron core inductor as claimed in claim 1, wherein the upper clamping seat (5) and the lower clamping seat (11) are provided with clamping grooves on the sides close to each other, and the inner walls of the clamping grooves are fixedly provided with sealing gaskets.
5. The winding device of the square iron core inductor as claimed in claim 1, wherein the bottom of the threaded seat (23) is provided with a strip-shaped groove, the inner walls of the two sides of the strip-shaped groove are fixedly provided with a nut, and the top of the screw rod 24 penetrates through the nut and is in threaded connection with the nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417055.5A CN110349745B (en) | 2019-05-20 | 2019-05-20 | Winding device of square iron core inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910417055.5A CN110349745B (en) | 2019-05-20 | 2019-05-20 | Winding device of square iron core inductor |
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| Publication Number | Publication Date |
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| CN110349745A CN110349745A (en) | 2019-10-18 |
| CN110349745B true CN110349745B (en) | 2021-07-16 |
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| CN201910417055.5A Active CN110349745B (en) | 2019-05-20 | 2019-05-20 | Winding device of square iron core inductor |
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| CN113410042B (en) * | 2021-06-21 | 2023-03-03 | 深圳市华卓自动化设备(无锡)有限公司 | Magnetic core winding mechanism and winding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4078735A (en) * | 1976-01-06 | 1978-03-14 | The Entwistle Company | Multicoil traverse winder |
| JP2016062922A (en) * | 2014-09-12 | 2016-04-25 | 株式会社東芝 | Winding device and method |
| CN207467892U (en) * | 2017-11-13 | 2018-06-08 | 侯东东 | A kind of cable windings frame that can quickly wind |
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