CN110345746B - Water-gas separation device for concentrated feed processing - Google Patents
Water-gas separation device for concentrated feed processing Download PDFInfo
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- CN110345746B CN110345746B CN201910557520.5A CN201910557520A CN110345746B CN 110345746 B CN110345746 B CN 110345746B CN 201910557520 A CN201910557520 A CN 201910557520A CN 110345746 B CN110345746 B CN 110345746B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/26—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by reciprocating or oscillating conveyors propelling materials over stationary surfaces; with movement performed by reciprocating or oscillating shelves, sieves, or trays
- F26B17/263—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by reciprocating or oscillating conveyors propelling materials over stationary surfaces; with movement performed by reciprocating or oscillating shelves, sieves, or trays the conveying element making a rotary working movement while being transversely moved in one direction, the reverse or return movement being effected in an inoperative state, e.g. lifted, in rest
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- Drying Of Solid Materials (AREA)
Abstract
The invention belongs to the technical field of feed processing, and particularly relates to a water-gas separation device for concentrated feed processing, aiming at the problems that water generated in the water-gas separation process of the conventional feed cannot be reused and the drying efficiency is poor due to poor heat conduction effect in the process, the invention provides a scheme which comprises a box body, wherein a rotating rod is rotatably connected to the inner wall of one side of the box body, a swinging groove is fixed to the other end of the rotating rod, a vertically downward air inlet pipe is integrally formed on the inner bottom wall of the swinging groove, a swinging plate which is symmetrical to the rotating rod is fixed to the outer wall of the swinging groove, and a swinging mechanism is arranged between the lower side wall of the swinging plate and the inner wall of the box body. According to the invention, the swing groove is heated by the steam and swings to realize uniform distribution of heat, so that the drying effect is ensured, the steam in the drying process enters the cooling pipe to generate condensed water for secondary utilization, and the dried air is led out to realize steam-water separation.
Description
Technical Field
The invention relates to the technical field of feed processing, in particular to a water-gas separation device for concentrated feed processing.
Background
The concentrated feed is also called protein supplement feed, and is a semi-finished product of compound feed prepared from protein feed (fish meal, bean cake, etc.), mineral feed and additive premix. The energy feed with a certain proportion is mixed to form the complete feed meeting the nutritional requirements of animals, and the feed has the advantages of high protein content, comprehensive nutritional ingredients, convenient use and the like.
The concentrated feed contains a large amount of beneficial microorganisms, effectively removes anti-nutritional factors and toxic and harmful substances in the raw materials, and obviously improves the quality of the raw materials; macromolecular proteins, cellulose, hemicellulose and the like can be degraded into small peptides, amino acids, oligosaccharides, monosaccharides and other small molecular substances which are easy to absorb and utilize by animals, so that the absorption utilization rate of the feed is improved; regulating and maintaining micro-ecological balance of the gastrointestinal tract of the swinery, and preventing and reducing diseases; can effectively prevent and improve the intestinal environment of the sow, increase the lactation amount and reduce the situations of constipation, inappetence and the like of the sow.
Need carry out dry pelletization to it in the production process of concentrated feed, need adopt aqueous vapor separator to carry out the moisture separation in the fodder, but traditional aqueous vapor separator has following problem:
1. water generated in the water-gas separation process cannot be reused, so that resource waste is caused;
2. the heat conduction effect is poor in the process of carrying out water-gas separation on the feed, so that the drying efficiency is poor, and the water-gas separation process is slow;
therefore, the problems that water generated in the water-gas separation process of the traditional feed cannot be reused and the heat conduction effect is poor in the process, so that the drying efficiency is poor are urgently needed to be solved.
Disclosure of Invention
The water-gas separation device for processing the concentrated feed, provided by the invention, solves the problems that water generated in the water-gas separation process cannot be reused and the drying efficiency is poor due to poor heat conduction effect in the process.
In order to achieve the purpose, the invention adopts the following technical scheme:
a water-gas separating device for processing concentrated feed comprises a box body, a rotating rod is rotatably connected on the inner wall of one side of the box body, a swinging groove is fixed at the other end of the rotating rod, an air inlet pipe which is vertically and downwardly arranged is integrally formed on the inner bottom wall of the swinging groove, a swinging plate which is symmetrically arranged with the rotating rod is fixed on the outer wall of the swinging groove, a swinging mechanism is arranged between the lower side wall of the swinging plate and the inner wall of the box body, a heating groove is arranged at the inner bottom of the box body, a plurality of heating pipes are fixed between the inner walls of the two sides of the heating groove, two symmetrically arranged cooling boxes are fixed on the outer wall of the box body, a cooling pipe which consists of a plurality of sections of continuous bent pipes is arranged in the cooling box, an outlet pipe which is positioned outside the cooling box is connected at the upper end of the cooling pipe, a guide pipe is connected at the lower end of the cooling pipe, and, the outer wall of each cooling box is provided with a heat dissipation mechanism, the outer wall of one side, close to the other cooling box, of each cooling box is provided with an inclined pipe communicated with an internal cooling pipe, and an arc-shaped guide plate is fixed between the end parts of the two inclined pipes; the heat dissipation mechanism comprises a linear guide rail fixed on the outer wall of the cooling box, the linear guide rail comprises a guide rail and sliding blocks sliding on the outer wall of the guide rail, a heat dissipation fan is fixed on the side wall of one side, close to the cooling box, of each sliding block, and the driving end of each heat dissipation fan is arranged towards the cooling box.
Preferably, the upper ends of the heating groove, the swinging groove and the box body are respectively provided with a first flanging, a second flanging and a third flanging which are inclined inwards.
Preferably, the height of each inclined tube decreases gradually from outside to inside.
Preferably, the cooling box is filled with cooling water, and a sealing ring is installed at the joint of the cooling box and the cooling pipe.
Preferably, the swing mechanism comprises a fixed rod fixed on the inner wall of the box body, a first motor is fixed at one end, far away from the inner wall of the box body, of the fixed rod, and a cam is fixed at the driving end of the first motor.
Preferably, the swing mechanism comprises a limiting plate fixed on the inner wall of the box body, a rack is inserted into the limiting plate, a second motor is fixed inside the box body, and an incomplete gear located on one side of the rack is fixed at the driving end of the second motor.
Compared with the prior art, this water-gas separation device for concentrated feed processing's advantage lies in:
1. the swing mechanism is arranged to realize intermittent jacking and falling of the swing plate, the swing groove rotates around the inner wall of the box body through the rotating rod, swing of the swing groove is realized, swing of concentrated feed is realized, and uniform distribution of heat is realized;
2. the heating pipe is used for heating water in the heating groove to generate steam, the steam enters the air inlet pipe to heat the swinging groove, so that intermittent heat transfer is realized, the heat distribution is more uniform, and the problem that the drying effect is poor due to higher heat at a single position caused by the direct contact of the heating pipe and the swinging groove is avoided;
3. the water vapor in the drying process enters the cooling pipe through the inclined pipe, the cooling pipe is cooled and condensed through cooling water, the water generated by condensation flows out of the heating tank for secondary utilization, waste is avoided, and the water vapor without water is led out through the air blowing pipe;
in conclusion, the swing groove is heated by the steam and swings, so that the heat is uniformly distributed, the drying effect is ensured, the steam in the drying process enters the cooling pipe to generate condensed water for secondary utilization, and the dried air is led out to realize water-gas separation.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of a water-gas separation device for concentrated feed processing according to the present invention;
FIG. 2 is a top view of a swing tank in an air separation unit for concentrated feed processing according to the present invention;
FIG. 3 is a top view of a heating tank of the water-gas separating apparatus for concentrated feed processing according to the present invention;
fig. 4 is a schematic structural diagram of a second embodiment of the water-gas separation device for processing concentrated feed according to the present invention.
In the figure: the device comprises a box body 1, a rotating rod 2, a swinging groove 3, an air inlet pipe 4, a swinging plate 5, a fixing rod 6, a cam 7, a heating groove 8, a heating pipe 9, a flanging I10, a flanging II 11, a flanging III 12, a cooling box 13, a cooling pipe 14, an air outlet pipe 15, a flow guide pipe 16, an inclined pipe 17, a flow guide plate 18, a guide rail 19, a sliding block 20, a heat radiation fan 21, a limit plate 22, a rack 23 and an incomplete gear 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example one
Referring to fig. 1-3, a water-gas separating device for concentrated feed processing, comprising a box body 1, a rotating rod 2 is rotatably connected on the inner wall of one side of the box body 1, a swing groove 3 is fixed on the other end of the rotating rod 2, an air inlet pipe 4 which is vertically and downwardly arranged is integrally formed on the inner bottom wall of the swing groove 3, a swing plate 5 which is symmetrically arranged with the rotating rod 2 is fixed on the outer wall of the swing groove 3, a swing mechanism is arranged between the lower side wall of the swing plate 5 and the inner wall of the box body 1, the swing mechanism comprises a fixed rod 6 fixed on the inner wall of the box body 1, a motor I is fixed on one end of the fixed rod 6 far away from the inner wall of the box body 1, a cam 7 is fixed on the driving end of the motor I, the motor I drives the cam 7 to rotate, when the longer end of the cam 7 rotates to contact with the swing plate 5, when the longer, realize the swing of swing groove 3, realize that the concentrated feed in swing groove 3 rocks, has guaranteed the even of heat conduction, better carries out aqueous vapor separation work.
The interior bottom of box 1 is equipped with heating tank 8, fixed a plurality of heating pipes 9 between heating tank 8's the both sides inner wall, inject certain water in the heating tank 8, heat water through heating pipe 9 and produce steam, steam gets into and heats the concentrated feed in the swing groove 3 in the intake pipe 4, adopt steam to carry out thermal transmission, heat distribution is more even, the problem of the too high single position heat that heating pipe 9 is direct to cause with the contact of swing groove 3 has been avoided.
Be fixed with two symmetries on the outer wall of box 1 and set up cooler bin 13, cooler bin 13 intussuseption is filled with cooling water, the sealing washer is installed to cooler bin 13 and the junction of cooler bin 14, be equipped with the cooler bin 14 of constituteing by multistage and continuous return bend in cooler bin 13, the upper end of cooler bin 14 is connected with the outside outlet duct 15 that is located cooler bin 13, the lower extreme of cooler bin 14 is connected with honeycomb duct 16, honeycomb duct 16's the other end runs through the outer wall of box 1 and the outer wall of heating bath 8 and the inside intercommunication of heating bath 8, the vapor that the concentrated feed heating produced spills out, get into to in cooler bin 14 through pipe chute 17, carry out the cooling of vapor through the cooling water, enter into to heating bath 8 through honeycomb duct 16 under the rivers of condensation, carry out the reutilization, the air of getting rid of steam leads out through outlet duct 15.
The outer wall of every cooler bin 13 is equipped with heat dissipation mechanism, heat dissipation mechanism is including fixing the linear guide on the outer wall of cooler bin 13, linear guide includes guide rail 19 and constitutes at gliding slider 20 on the 19 outer wall of guide rail, every slider 20 is fixed with radiator fan 21 on being close to one side lateral wall of cooler bin 13, radiator fan 21's drive end sets up towards cooler bin 13, linear guide works, drive radiator fan 21 reciprocates, the cooling of dispelling the heat is carried out to the water in the cooler bin 13.
The inclined pipes 17 communicated with the internal cooling pipes 14 are arranged on the outer wall of one side, close to the other cooling box 13, of each cooling box 13, the height of each inclined pipe 17 from outside to inside is gradually reduced, a guide plate 18 in an arc shape is fixed between the end parts of the two inclined pipes 17, and the guide plate 18 is arranged to guide escaped water vapor to the inclined pipes 17.
The upper ends of the heating tank 8, the swing tank 3 and the box body 1 are respectively provided with a first flanging 10, a second flanging 11 and a third flanging 12 which are inclined inwards, the first flanging 10, the second flanging 11 and the third flanging 12 are arranged to realize lifting and gathering of water vapor, the water vapor is guaranteed to be located in the middle, and escape is reduced.
Example two
Referring to fig. 2-4, a water-gas separating device for concentrated feed processing, comprising a box body 1, a rotating rod 2 is rotatably connected to the inner wall of one side of the box body 1, a swing groove 3 is fixed to the other end of the rotating rod 2, an air inlet pipe 4 which is vertically and downwardly arranged is integrally formed on the inner bottom wall of the swing groove 3, a swing plate 5 which is symmetrically arranged with the rotating rod 2 is fixed to the outer wall of the swing groove 3, a swing mechanism is arranged between the lower side wall of the swing plate 5 and the inner wall of the box body 1, the swing mechanism comprises a limit plate 22 which is fixed to the inner wall of the box body 1, a rack 23 is inserted on the limit plate 22, a motor two is fixed inside the box body 1, an incomplete gear 24 which is positioned at one side of the rack 23 is fixed to the driving end of the motor two, when the incomplete gear 24 is driven by the motor two and is meshed with the rack 23, the, under the action of gravity of the swing groove 3, the swing groove 3 resets, the process is repeated, the swing of the swing groove 3 is realized, the concentrated feed in the swing groove 3 is rocked, the uniformity of heat conduction is ensured, and the water-gas separation work is better carried out.
The interior bottom of box 1 is equipped with heating tank 8, fixed a plurality of heating pipes 9 between heating tank 8's the both sides inner wall, inject certain water in the heating tank 8, heat water through heating pipe 9 and produce steam, steam gets into and heats the concentrated feed in the swing groove 3 in the intake pipe 4, adopt steam to carry out thermal transmission, heat distribution is more even, the problem of the too high single position heat that heating pipe 9 is direct to cause with the contact of swing groove 3 has been avoided.
Be fixed with two symmetries on the outer wall of box 1 and set up cooler bin 13, cooler bin 13 intussuseption is filled with cooling water, the sealing washer is installed to cooler bin 13 and the junction of cooler bin 14, be equipped with the cooler bin 14 of constituteing by multistage and continuous return bend in cooler bin 13, the upper end of cooler bin 14 is connected with the outside outlet duct 15 that is located cooler bin 13, the lower extreme of cooler bin 14 is connected with honeycomb duct 16, honeycomb duct 16's the other end runs through the outer wall of box 1 and the outer wall of heating bath 8 and the inside intercommunication of heating bath 8, the vapor that the concentrated feed heating produced spills out, get into to in cooler bin 14 through pipe chute 17, carry out the cooling of vapor through the cooling water, enter into to heating bath 8 through honeycomb duct 16 under the rivers of condensation, carry out the reutilization, the air of getting rid of steam leads out through outlet duct 15.
The outer wall of every cooler bin 13 is equipped with heat dissipation mechanism, heat dissipation mechanism is including fixing the linear guide on the outer wall of cooler bin 13, linear guide includes guide rail 19 and constitutes at gliding slider 20 on the 19 outer wall of guide rail, every slider 20 is fixed with radiator fan 21 on being close to one side lateral wall of cooler bin 13, radiator fan 21's drive end sets up towards cooler bin 13, linear guide works, drive radiator fan 21 reciprocates, the cooling of dispelling the heat is carried out to the water in the cooler bin 13.
The inclined pipes 17 communicated with the internal cooling pipes 14 are arranged on the outer wall of one side, close to the other cooling box 13, of each cooling box 13, the height of each inclined pipe 17 from outside to inside is gradually reduced, a guide plate 18 in an arc shape is fixed between the end parts of the two inclined pipes 17, and the guide plate 18 is arranged to guide escaped water vapor to the inclined pipes 17.
The upper ends of the heating tank 8, the swing tank 3 and the box body 1 are respectively provided with a first flanging 10, a second flanging 11 and a third flanging 12 which are inclined inwards, the first flanging 10, the second flanging 11 and the third flanging 12 are arranged to realize lifting and gathering of water vapor, the water vapor is guaranteed to be located in the middle, and escape is reduced.
Further, unless otherwise specifically stated or limited, the above-described fixed connection is to be understood in a broad sense, and may be, for example, welded, glued, or integrally formed as is conventional in the art.
The operating principle of the present invention is now explained as follows:
leading-in to swing inslot 3 with concentrated feed, inject into in heating tank 8 at a certain amount of water, the heating pipe is connected with external power source and is carried out work, swing mechanism carries out work, realize the intermittent type jack-up and the whereabouts of balance board 5, it rotates round box 1's inner wall to realize swing inslot 3 through dwang 2, the vapor that the heating produced in heating tank 8 gets into and heats concentrated feed in intake pipe 4, swing through swing inslot 3, realize rocking of concentrated feed, realize thermal evenly distributed, the vapor that produces the concentrated feed heating spills out, get into to cooling tube 14 in through pipe chute 17, carry out the cooling of vapor through the cooling water, enter into to heating tank 8 through honeycomb duct 16 under the rivers of condensation, carry out the reutilization, the air of getting rid of steam leads out through outlet duct 15, realize the aqueous vapor separation.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides a water gas separator for concentrated feed processing, includes box (1), its characterized in that, it is connected with dwang (2) to rotate on one side inner wall of box (1), the other end of dwang (2) is fixed with swing groove (3), the interior diapire integrated into one piece of swing groove (3) has vertical intake pipe (4) that set up downwards, be fixed with on the outer wall of swing groove (3) and swing board (5) with dwang (2) symmetry setting, be equipped with swing mechanism between the lower lateral wall of swing board (5) and the inner wall of box (1), the interior bottom of box (1) is equipped with heating bath (8), fixed a plurality of heating pipe (9) between the both sides inner wall of heating bath (8), be fixed with two symmetries on the outer wall of box (1) and set up cooling box (13), be equipped with in cooling box (13) by cooling tube (14) that multistage and continuous return bend are constituteed, the upper end of each cooling pipe (14) is connected with an air outlet pipe (15) positioned outside each cooling box (13), the lower end of each cooling pipe (14) is connected with a guide pipe (16), the other end of each guide pipe (16) penetrates through the outer wall of each box body (1) and the outer wall of each heating groove (8) to be communicated with the inside of each heating groove (8), the outer wall of each cooling box (13) is provided with a heat dissipation mechanism, the outer wall of one side, close to the other cooling box (13), of each cooling box (13) is provided with an inclined pipe (17) communicated with the inner cooling pipe (14), and an arc-shaped guide plate (18) is fixed between the end parts of the two inclined pipes (17); the heat dissipation mechanism comprises a linear guide rail fixed on the outer wall of the cooling box (13), the linear guide rail comprises a guide rail (19) and a sliding block (20) sliding on the outer wall of the guide rail (19), each sliding block (20) is fixed with a heat dissipation fan (21) on the side wall of one side, close to the cooling box (13), of the sliding block (20), and the driving end of the heat dissipation fan (21) is arranged towards the cooling box (13).
2. The water-gas separating device for concentrated feed processing according to claim 1, wherein the upper ends of the heating tank (8), the swinging tank (3) and the box body (1) are respectively provided with a first flanging (10), a second flanging (11) and a third flanging (12) which are inclined inwards.
3. A water-gas separator for concentrated feed processing according to claim 1, characterized in that the height of each of said inclined tubes (17) decreases gradually from the outside to the inside.
4. The water-gas separating device for concentrated feed processing according to claim 1, wherein the cooling tank (13) is filled with cooling water, and a sealing ring is arranged at the joint of the cooling tank (13) and the cooling pipe (14).
5. The water-gas separating device for concentrated feed processing according to claim 1, wherein the swing mechanism comprises a fixed rod (6) fixed on the inner wall of the box body (1), one end of the fixed rod (6) far away from the inner wall of the box body (1) is fixed with a first motor, and the driving end of the first motor is fixed with a cam (7).
6. The water-gas separating device for concentrated feed processing according to claim 1, wherein the swing mechanism comprises a limit plate (22) fixed on the inner wall of the box body (1), a rack (23) is inserted on the limit plate (22), a second motor is fixed inside the box body (1), and an incomplete gear (24) located on one side of the rack (23) is fixed at the driving end of the second motor.
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CN101894959B (en) * | 2010-08-05 | 2013-03-27 | 余东风 | Novel high-efficiency humidifier for fuel cells |
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WO2000057118A1 (en) * | 1999-03-23 | 2000-09-28 | Robert Wissolik | Industrial gas pipeline letdown liquefaction system |
CN101839550A (en) * | 2010-04-23 | 2010-09-22 | 中山华帝燃具股份有限公司 | Damping condensation water separation method and device for gas water heater |
CN207287041U (en) * | 2017-10-14 | 2018-05-01 | 广东百晟图电器实业有限公司 | A kind of cyclone type moisture separator |
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