CN110340340A - A kind of FTSC sheet blank continuous casting immerseable gate molding die and forming method - Google Patents

A kind of FTSC sheet blank continuous casting immerseable gate molding die and forming method Download PDF

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Publication number
CN110340340A
CN110340340A CN201910776217.4A CN201910776217A CN110340340A CN 110340340 A CN110340340 A CN 110340340A CN 201910776217 A CN201910776217 A CN 201910776217A CN 110340340 A CN110340340 A CN 110340340A
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China
Prior art keywords
rigid die
die
rigid
flexible
blank
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CN201910776217.4A
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CN110340340B (en
Inventor
魏昌晟
闫广周
田锋
刘国齐
禄向阳
于建宾
王建国
钱凡
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Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Priority to CN201910776217.4A priority Critical patent/CN110340340B/en
Publication of CN110340340A publication Critical patent/CN110340340A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/50Pouring-nozzles
    • B22D41/52Manufacturing or repairing thereof

Abstract

The invention belongs to functional refractory production application technical fields, propose a kind of FTSC sheet blank continuous casting immerseable gate molding die.It is proposed, FTSC sheet blank continuous casting immerseable gate molding die is combined by rigid die, flexible jacket combination and liner locating piece three parts are constituted;Rigid die combination has a cylindrical base;The top of cylindrical base has the rigid die I upwardly extended;The two sides of rigid die I are symmetrically arranged with rigid die II;The outside of rigid die II is provided with rigid die III;The outside of rigid die III is additionally provided with rigid die IV, and III, two rigid die II of rigid die described in two rigid die IV, two and the connection of rigid die I form a U-shaped short slot;It is coated on the flexible jacket combination that rigid die group closes and has and be nested with the flexible jacket closed in entire rigid die group.The present invention improves production efficiency and reduces production cost.

Description

A kind of FTSC sheet blank continuous casting immerseable gate molding die and forming method
Technical field
The invention belongs to functional refractory production application technical fields, and in particular to a kind of FTSC sheet blank continuous casting immersion Formula mouth of a river molding die and forming method.
Background technique
As soon as Sheet-bar Continuous Casting Technique is a short route near net shape continuous casting continuous rolling technology, with conventional continuous casting technology difference It is that slab thickness is much smaller than the thickness of conventional continuous casting steel billet, specificity of the Submersed nozzle of sheet billet in structure and uses item Part is harsher, and same covering slag, crystallizer are considered as three crucial the relevant technologies of sheet blank continuous casting together;FTSC sheet billet There is specificity, top is circle, is cooperated with middle water containing opening, and lower part is pancake, deeply in continuous casting immersion outlet structure In the certain crystallizer of width.
FTSC sheet blank continuous casting submersed nozzle uses isostatic cool pressing technological forming at present, and mold for forming is generally by rigidity Mold and rubber package set are constituted.Wherein rubber package set is divided into inside and outside two parts, and interior section is two halves structure, and shape is cylinder Body, centre are loading type chamber;Exterior section is whole cylindric and interior section cooperation for constituting complete closed molding space. Above-mentioned mold for forming, using clumsiness, large labor intensity, production efficiency is low, and can not achieve nearly end form moulding process, is easily formed Product stress defect causes product use reliability to decline.
Summary of the invention
The purpose of the present invention is to propose to a kind of FTSC sheet blank continuous casting immerseable gate molding die and forming methods, make The nearly end form molding of the compound isostatic cool pressing of FTSC sheet blank continuous casting submersed nozzle functionally gradient, while light weight may be implemented in it Change mould structure, simplifies filling material difficulty, can satisfy efficient production, save cost of material.
The present invention adopts the following technical solutions to accomplish the above objectives:
A kind of FTSC sheet blank continuous casting immerseable gate molding die, molding die combines by rigid die, flexible jacket group It closes and liner locating piece three parts is constituted;The rigid die combination has a cylindrical base;The cylindrical bottom seat tool There is the cylindrical body upwardly extended;The top of the cylindrical body has the rigid die I upwardly extended;The rigid die I is cut By circular arc, gradually transition is straight line to face shape, and width is gradually reduced from bottom to top;The two sides of the rigid die I are symmetrically arranged with Rigid die II;The faying face of the rigid die II and rigid die I is planarea;The rigid die II and rigid die The section that I combination is constituted is track type, and the length of the race track shaped cross-section gradually increases from bottom to top, and width is gradually reduced; The outside of the rigid die II is provided with rigid die III;The rigid die III is inner concave shape arc block;The rigidity The upper surface of mold III is higher than the upper surface of rigid die II;The outside of the rigid die III is additionally provided with rigid die IV, III, two rigid die II of rigid die described in rigid die IV, two described in two and rigid die I are distinguished Entirety is formed by I-shaped key connection, a U-shaped short slot is collectively formed in cooperation;It is coated on the flexible jacket group that rigid die group is closed It closes to have and is nested with the flexible jacket closed in entire rigid die group;The flexible jacket is the foldable structure in upper end;Institute The upper surface for stating flexible jacket is higher than the upper surface of entire rigid die combination;The lower end of the flexibility jacket and the cylinder The flexible heelpiece being nested in cylindrical base is provided between shape pedestal;The liner locating piece is nested in rigid die III Lower edge position;It is to be divided into liner base that the liner locating piece, which combines flexible jacket with rigid die and is formed by space, Expect charge space and slag line blank charge space.
The flexible jacket combination also has the flexible gland to closing flexible jacket upper surface and is located at flexible bag Cover multiple flexible briquettings of inner wall upper end.
The hardness of the flexibility jacket successively reduces from bottom to top.
A kind of forming method of FTSC sheet blank continuous casting immerseable gate molding die, the specific steps are as follows:
The rigid die I, the rigid die II are made up of to form entirety by the first step I-shaped key combination;
Rigid die I, the rigid die II after combination is placed in flexibility by cylindrical body and cylindrical base by second step It in heelpiece, then lifts and is placed in the flexible jacket, constitute blank charge space;Flexible bag set top be turned over downwards to The position of liner locating piece upper edge point;
Third step places the liner locating piece to the top of rigid die I, the rigid die II, and utilizes pilot pin After determining position, liner blank stocking space is constituted with the rigid die respectively and constitutes slag line blank with the flexible jacket Stocking space is successively loaded the vertical break away from moulds of liner locating piece after liner blank and slag line blank respectively, that is, is completed The filling of the graded composite of liner blank and slag line blank;
4th step, by rigid die I, the rigid die II of the rigid die IV, the installation of rigid die III to after combining It is upper that rigid die combination is formed by I-shaped key connection;The part that the flexible jacket flips up is restored to the original state, is continued The top that filling ontology blank is combined to the rigid die;
The flexible briquetting and the flexible gland are successively pressed into the flexible jacket respectively, it is whole to complete mold by the 5th step Body sealing terminates blank and loads process, can carry out the cold isostatic compaction compacting of FTSC Submersed nozzle of sheet billet;
6th step after completing cold isostatic compaction compacting, is successively taken out the flexible gland and the flexible briquetting, is made after molding Product and the rigid die composite entity lift abjection from the flexible jacket upwards;
Rigid die combination is successively deviate from product by the 7th step, horizontal product, rigid die I, the rigid die II, just Property mold III is deviate from by lower part, and the rigid die IV is deviate from by top, is finally completed FTSC Submersed nozzle of sheet billet green body Molding.
A kind of FTSC sheet blank continuous casting immerseable gate molding die proposed by the present invention and forming method, use are above-mentioned Technical solution, optimizes the structure of rigid die and flexible jacket, and the design of lightweight jacket simplifies and realizes the primary of liner blank Operation is loaded, being effectively reduced for operation intensity and difficulty is realized;Nearly end form molding is realized simultaneously, improves production efficiency and drop Low production cost.
Detailed description of the invention
Fig. 1 is FTSC sheet blank continuous casting submersed nozzle mold for forming overall structure diagram of the invention;
Fig. 2 is rigid die combining structure schematic diagram of the invention;
Fig. 3 is I-shaped bond structure schematic diagram of the invention;
Fig. 4 is flexible jacket combining structure schematic diagram of the invention;
Fig. 5 is liner locating piece schematic diagram of the invention;
Fig. 6 is blank filling operation schematic diagram of the invention.
In figure: 1, rigid die combines, 2, flexible jacket combination, 3, liner locating piece, 4, rigid die I, 5, rigid mould Tool II, 6, rigid die III, 7, rigid die IV, 8, I-shaped key, 9, flexible jacket, 10, flexible heelpiece, 11, flexible briquetting, 12, flexible gland.
Specific embodiment
The present invention is described in further detail with reference to the drawings and specific embodiments, but not as to limit of the invention It is fixed.
As shown in Figure 1, a kind of FTSC sheet blank continuous casting immerseable gate molding die, molding die is by rigid die group It closes 1, flexible jacket combination 2 and 3 three parts of liner locating piece is constituted;In conjunction with Fig. 2, the rigid die combination 1 has a circle Cylindrical base;The cylindrical base has the cylindrical body upwardly extended;The top of the cylindrical body is rigid with upwardly extending Property mold I 4;By circular arc, gradually transition is straight line to I 4 cross sectional shape of rigid die, and width is gradually reduced from bottom to top;Institute The two sides for stating rigid die I 4 are symmetrically arranged with rigid die II 5;The faying face of the rigid die II 5 and rigid die I 4 is Planarea;The rigid die II 5 combines the section of composition with rigid die I 4 as track type, and the length of the race track shaped cross-section Degree gradually increases from bottom to top, and width is gradually reduced;The outside of the rigid die II 5 is provided with rigid die III 6;Described Rigid die III 6 is inner concave shape arc block;The upper surface of the rigid die III 6 is higher than the upper surface of rigid die II 5;It is described The outside of rigid die III 6 is additionally provided with rigid die IV 7, rigid die described in rigid die IV 7, two described in two III 6, two rigid dies II 5 and rigid die I 4 form entirety by the connection of I-shaped key 8 respectively, and cooperation is collectively formed One U-shaped short slot;In conjunction with Fig. 4, it is coated on the flexible jacket combination that rigid die group is closed and has and be nested in entire rigid die group The flexible jacket 9 closed;Flexible jacket combination 2 is by flexible jacket 9, flexible heelpiece 10, flexible briquetting 11 and flexible gland 12 4 Part is constituted, and material generally selects polyurethane rubber, wherein flexible jacket 9 has gradient rigid structure, lower part hardness Shao A50- 60, middle part hardness Shao A40-50, top hardness Shao A25-35;The flexible jacket 9 is the foldable structure in upper end;It is described soft Property jacket 9 upper surface be higher than entire rigid die combination upper surface;The lower end of the flexibility jacket 9 and the cylinder The flexible heelpiece 10 being nested in cylindrical base is provided between pedestal;The liner locating piece 3 is nested in rigid die III 6 Lower edge position;In conjunction with Fig. 5, the liner locating piece 3 is up big and down small frustum type block;The liner locating piece 3 It is to be divided into liner blank charge space and the filling of slag line blank that flexible jacket 9 is combined to be formed by space with rigid die Space.
The flexible jacket combination 9, which also has, is located at flexibility to the flexible gland of closing flexible jacket upper surface and 12 Multiple flexible briquettings 11 of jacket inner wall upper end.
The hardness bottom right of the flexibility jacket 9 successively reduces upwards.
As shown in fig. 6, a kind of forming method of FTSC sheet blank continuous casting immerseable gate molding die, specific steps are such as Under:
The rigid die I 4, the rigid die II 5 are made up of to form entirety by the first step I-shaped key combination;I-shaped key Structure it is as shown in Figure 3;The liner locating piece 3, is generally made of stainless steel, and thickness is not more than 1mm, and inside is uniformly distributed Pilot pin 4.
Rigid die I 4, the rigid die II 5 after combination is passed through cylindrical body and cylindrical bottom seating by second step It in flexible heelpiece 10, then lifts and is placed in the flexible jacket, constitute blank charge space;The flexible bag cover top to It is lower to turn down to the position of the 3 upper edge point of liner locating piece;
Third step places the liner locating piece 3 to the top of rigid die I 4, the rigid die II 5, and utilizes positioning After needle determines position, liner blank stocking space is constituted with the rigid die respectively and constitutes slag line base with the flexible jacket Expect stocking space, successively loads respectively by the vertical break away from moulds of liner locating piece after liner blank and slag line blank, i.e., it is complete It is loaded at the graded composite of liner blank and slag line blank;
4th step, by rigid die I 4, the rigid die of the rigid die IV 7, the installation of rigid die III 6 to after combining Rigid die combination is formed by the connection of I-shaped key 8 on II 5;The part that the flexible jacket 9 flips up is restored to the original state, Continue to load the top that ontology blank is combined to the rigid die;
The flexible briquetting 11 and the flexible gland 12 are successively pressed into the flexible jacket 9 respectively, complete mould by the 5th step Have integral sealing, terminate blank and load process, the cold isostatic compaction compacting of FTSC Submersed nozzle of sheet billet can be carried out;
6th step after completing cold isostatic compaction compacting, is successively taken out the flexible gland and the flexible briquetting, is made after molding Product and the rigid die composite entity lift abjection from the flexible jacket upwards;
Rigid die combination is successively deviate from product by the 7th step, horizontal product, rigid die I, the rigid die II, just Property mold III is deviate from by lower part, and the rigid die IV is deviate from by top, is finally completed FTSC Submersed nozzle of sheet billet green body Molding.
Inner cavity design requirement of the rigid die combination according to FTSC Submersed nozzle of sheet billet, has by circular cross-section The monnolithic case structure excessive to race track shaped cross-section, can be decomposed into several branches by I-shaped key connection, in FTSC thin plate Step demoulding may be implemented after base submersed nozzle cold isostatic compaction.The flexibility jacket combination is by flexible jacket, flexible bottom Pad, flexible briquetting and flexible 4 part of gland are constituted.Wherein the flexible bag set has gradient rigid structure, and lower part hardness is higher, To realize good supporting function;Middle part hardness is moderate, has certain elasticity, can be in FTSC Submersed nozzle of sheet billet Appropriate elastic deformation, realizes article removal during abjection after cold isostatic compaction;Top hardness is lower, loads rank in blank Section, may be implemented to be turned over downwards, shows the space of liner blank and slag line blank graded composite one-time pad blank.In described Uniformly distributed pilot pin inside locating piece is served as a contrast, in blank filling stage is set between rigid die and flexible jacket, respectively constitutes Serve as a contrast the charge space of blank and slag line blank.

Claims (4)

1. a kind of FTSC sheet blank continuous casting immerseable gate molding die, it is characterised in that: molding die is by rigid die group It closes, flexible jacket combination and liner locating piece three parts are constituted;The rigid die combination has a cylindrical base;It is described Cylindrical base has the cylindrical body upwardly extended;The top of the cylindrical body has the rigid die I upwardly extended;Described By circular arc, gradually transition is straight line to I cross sectional shape of rigid die, and width is gradually reduced from bottom to top;The two of the rigid die I Side is symmetrically arranged with rigid die II;The faying face of the rigid die II and rigid die I is planarea;The rigid die II section that composition is combined with rigid die I is track type, and the length of the race track shaped cross-section gradually increases from bottom to top, wide Degree is gradually reduced;The outside of the rigid die II is provided with rigid die III;The rigid die III is inner concave shape arc Block;The upper surface of the rigid die III is higher than the upper surface of rigid die II;The outside of the rigid die III is additionally provided with Rigid die IV, III, two rigid die II of rigid die described in rigid die IV, two described in two and just Property mold I is formed respectively by I-shaped key connection whole, cooperate and a U-shaped short slot be collectively formed;Rigid die group is coated on to close Flexible jacket combination have be nested with the flexible jacket closed in entire rigid die group;The flexible jacket is that lower end can be turned over The structure of folding;The upper surface of the flexibility jacket is higher than the upper surface of entire rigid die combination;The lower end of the flexibility jacket The flexible heelpiece being nested in cylindrical base is provided between the cylindrical base;The liner locating piece is nested with The lower edge position of rigid die III;The liner locating piece, which combines flexible jacket with rigid die, to be formed by space and is It is divided into liner blank charge space and slag line blank charge space.
2. a kind of FTSC sheet blank continuous casting immerseable gate molding die as described in claim 1, it is characterised in that: described The combination of flexible jacket also there is the flexible gland to closing flexible jacket upper surface and be located at flexible jacket inner wall upper end Multiple flexible briquettings.
3. a kind of FTSC sheet blank continuous casting immerseable gate molding die as described in claim 1, it is characterised in that: described The hardness of flexible jacket successively reduces from bottom to top.
4. molding using a kind of any FTSC sheet blank continuous casting immerseable gate molding die progress of claim 1-3 Method, the specific steps are as follows:
The rigid die I, the rigid die II are made up of to form entirety by the first step I-shaped key combination;
Rigid die I, the rigid die II after combination is placed in flexibility by cylindrical body and cylindrical base by second step It in heelpiece, then lifts and is placed in the flexible jacket, constitute blank charge space;Flexible bag set top be turned over downwards to The position of liner locating piece upper edge point;
Third step places the liner locating piece to the top of rigid die I, the rigid die II, and utilizes pilot pin After determining position, liner blank stocking space is constituted with the rigid die respectively and constitutes slag line blank with the flexible jacket Stocking space is successively loaded the vertical break away from moulds of liner locating piece after liner blank and slag line blank respectively, that is, is completed The filling of the graded composite of liner blank and slag line blank;
4th step, by rigid die I, the rigid die II of the rigid die IV, the installation of rigid die III to after combining It is upper that rigid die combination is formed by I-shaped key connection;The part that the flexible jacket flips up is restored to the original state, is continued The top that filling ontology blank is combined to the rigid die;
The flexible briquetting and the flexible gland are successively pressed into the flexible jacket respectively, it is whole to complete mold by the 5th step Body sealing terminates blank and loads process, can carry out the cold isostatic compaction compacting of FTSC Submersed nozzle of sheet billet;
6th step after completing cold isostatic compaction compacting, is successively taken out the flexible gland and the flexible briquetting, is made after molding Product and the rigid die composite entity lift abjection from the flexible jacket upwards;
Rigid die combination is successively deviate from product by the 7th step, horizontal product, rigid die I, the rigid die II, just Property mold III is deviate from by lower part, and the rigid die IV is deviate from by top, is finally completed FTSC Submersed nozzle of sheet billet green body Molding.
CN201910776217.4A 2019-08-22 2019-08-22 Forming die and forming method for FTSC sheet billet continuous casting immersion nozzle Active CN110340340B (en)

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CN201910776217.4A CN110340340B (en) 2019-08-22 2019-08-22 Forming die and forming method for FTSC sheet billet continuous casting immersion nozzle

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Application Number Priority Date Filing Date Title
CN201910776217.4A CN110340340B (en) 2019-08-22 2019-08-22 Forming die and forming method for FTSC sheet billet continuous casting immersion nozzle

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CN110340340B CN110340340B (en) 2024-03-15

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10249826A (en) * 1997-03-18 1998-09-22 Toshiba Ceramics Co Ltd Mold unit and molding method for tubular member using the unit
JP2001071101A (en) * 1999-09-03 2001-03-21 Nisshin Steel Co Ltd Immersion nozzle for continuous casting
US20050006825A1 (en) * 2003-07-09 2005-01-13 Kabushiki Kaisha Meidensha Method of producing molded green body and producing insert by baking the green body
CN2746998Y (en) * 2004-09-28 2005-12-21 宝山钢铁股份有限公司 Immersion type pouring slot for continuously casting special shaped sheet billet
EP1657009A1 (en) * 2004-11-12 2006-05-17 ARVEDI, Giovanni Improved submerged nozzle for steel continuous casting
CN101704100A (en) * 2009-12-09 2010-05-12 山东东耐高温材料有限公司 Tundish breathable water inlet used for metal continuous casting plate blank and preparation method thereof
CN102380591A (en) * 2011-11-16 2012-03-21 中钢集团洛阳耐火材料研究院有限公司 Preparation process of diffusion slit breathable water supply opening
CN102836994A (en) * 2012-09-06 2012-12-26 上海宝明耐火材料有限公司 Production method for submerged nozzle of sheet billet
CN203330396U (en) * 2013-05-30 2013-12-11 中钢集团洛阳耐火材料研究院有限公司 Long nozzle forming mould
CN105081304A (en) * 2015-08-26 2015-11-25 北京利尔高温材料股份有限公司 Immersion type water gap forming die and manufacturing method thereof
CN206588341U (en) * 2017-02-27 2017-10-27 中钢集团洛阳耐火材料研究院有限公司 A kind of submersed nozzle mould

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10249826A (en) * 1997-03-18 1998-09-22 Toshiba Ceramics Co Ltd Mold unit and molding method for tubular member using the unit
JP2001071101A (en) * 1999-09-03 2001-03-21 Nisshin Steel Co Ltd Immersion nozzle for continuous casting
US20050006825A1 (en) * 2003-07-09 2005-01-13 Kabushiki Kaisha Meidensha Method of producing molded green body and producing insert by baking the green body
CN2746998Y (en) * 2004-09-28 2005-12-21 宝山钢铁股份有限公司 Immersion type pouring slot for continuously casting special shaped sheet billet
EP1657009A1 (en) * 2004-11-12 2006-05-17 ARVEDI, Giovanni Improved submerged nozzle for steel continuous casting
CN101704100A (en) * 2009-12-09 2010-05-12 山东东耐高温材料有限公司 Tundish breathable water inlet used for metal continuous casting plate blank and preparation method thereof
CN102380591A (en) * 2011-11-16 2012-03-21 中钢集团洛阳耐火材料研究院有限公司 Preparation process of diffusion slit breathable water supply opening
CN102836994A (en) * 2012-09-06 2012-12-26 上海宝明耐火材料有限公司 Production method for submerged nozzle of sheet billet
CN203330396U (en) * 2013-05-30 2013-12-11 中钢集团洛阳耐火材料研究院有限公司 Long nozzle forming mould
CN105081304A (en) * 2015-08-26 2015-11-25 北京利尔高温材料股份有限公司 Immersion type water gap forming die and manufacturing method thereof
CN206588341U (en) * 2017-02-27 2017-10-27 中钢集团洛阳耐火材料研究院有限公司 A kind of submersed nozzle mould

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