CN110340219A - A kind of Machine Room storehouse cover shaping equipment and technique - Google Patents
A kind of Machine Room storehouse cover shaping equipment and technique Download PDFInfo
- Publication number
- CN110340219A CN110340219A CN201910659243.9A CN201910659243A CN110340219A CN 110340219 A CN110340219 A CN 110340219A CN 201910659243 A CN201910659243 A CN 201910659243A CN 110340219 A CN110340219 A CN 110340219A
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- flange
- technique
- machine room
- shaping equipment
- hydraulic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of Machine Room storehouse cover shaping equipment and techniques, including uncoiling smoothing, punching are cut, side, side flange, end flange, manipulator, hydraulic system, pneumatic system and electric-control system are folded in side.The present invention uses the molding process of automatic integratedization by the device, compared to tradition division of labor manufacture, substantially increases working efficiency when manufacture, also improves yield and economic benefit, be suitble to be widely popularized and use.
Description
Technical field
The present invention relates to a kind of shaping equipment and technique, specially a kind of Machine Room storehouse cover shaping equipment and work
Skill.
Background technique
Currently, with advances in technology and development, in the cover manufacturing process of tradition machinery room storehouse, needing using multiple working procedure point
It drives capable manufacture into, has not only delayed the efficiency of production, also wasted labour, lead to economic loss, existing skill indirectly
It goes to solve the problems, such as such there is no automatic production line in art, it is above-mentioned in order to solve the problems, such as.Therefore, it is proposed that
A kind of Machine Room storehouse cover shaping equipment and technique.
Summary of the invention
The purpose of the present invention is to provide a kind of Machine Room storehouse cover shaping equipment and techniques, are used certainly by the device
The molding process of movement and motor-driven integrative, compared to tradition the division of labor manufacture, substantially increase working efficiency when manufacture, also improve yield and
Economic benefit, solves the problems, such as proposed in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of Machine Room storehouse cover shaping equipment and work
Skill, including uncoiling smoothing, punching are cut, side, side flange, end flange, manipulator, hydraulic system, pneumatic system are folded in side
And electric-control system；
S1, uncoiling smoothing, using artificial loading, artificial tensioner draws material uncoiling by smoothing motor；Can harmomegathus core model use hinge
For formula harmomegathus drum to support coiled strip inner ring, harmomegathus completes the uncoiling and smoothing of plate by screw drive；
S2, punching are cut, and are punched out and take long cutting to the plate after uncoiling smoothing by punching cutting machine；
Side is folded in S3, side, the flange for forming bin cover side；
S4, side bending machine, for the flange of forming bin cover end and the molding in end bolt hole；
S5, hold bending machine, for the flange of forming bin cover end and the molding in end bolt hole, and wherein one pair include cable-through hole
Flange.
It include machine as a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the S2
Seat, mould bases, material-supporting device and waste material collection device, the base are welded using profile, and the mould bases needs 1 according to product altogether
Pay c-type frame setting 5 secondary portal frame, mould bases is fixed in width, and length direction is all made of servo automatic adjustment, and line slideway auxiliary is led
To mold uses Driven by Hydraulic Cylinder, and waste material drawer is arranged in the waste material collection device on mould bases.
It include machine as a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the S3
Seat, bending unit and retainer component, the bending unit use the bending structure of flange, mainly by cutting die, support lower die, pressure
Tight upper mold and flange die part composition, flange movement are driven by the cylinder completion.
It include machine as a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the S4
Seat, gantry mould frame and retainer component, the secondary gantry mould frame of the gantry mould frame setting 1 are used for product end flange, and mould bases is in length and width
Direction is fixed, and mold uses Driven by Hydraulic Cylinder；Mold is using no die shank spring self-opening mold.
It include machine as a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the S5
Seat, gantry mould frame and retainer component, the secondary gantry mould frame of the gantry mould frame 1 are used for product end flange, and mould bases is in length-width direction
Fixed, mold uses Driven by Hydraulic Cylinder；Mold is using no die shank spring self-opening mold.
It is total as a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the manipulator
4 sets are equipped with, 1# manipulator is mainly used for the drawing punching of tablet and takes length, drives, double fastener wrench structure using servo motor, guarantees plate
Material conveying is steady, accurate positioning, and 2# manipulator is the aerial manipulator that links, and 2# manipulator is mainly to be sent into the tablet after cutting
In the edge folder of side and on transition platform, 3# manipulator is mainly used for from transition platform moving on to tablet in the bending machine of side,
4# manipulator is mainly used for tablet from being moved on in the bending machine of end in the bending machine of side, and 4 sets of manipulators are all made of servo system
System driving guarantees that conveying is steady.
As a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the hydraulic system
Configure 1 hydraulic station altogether, and be punched cutting machine and end part flange turner and share 1, and hydraulic station include fuel tank, it is filter, hydraulic
Pump, hydraulic valve, cooling device etc., the hydraulic oil container has circulating water cooling system, and cooling water uses industrial tap water, institute
The automatic control function that hydraulic system has every set oil cylinder is stated, cylinder action is realized automatically after model selection, is forbidden using manual
Operate Hydraulic Equipment.
As a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the pneumatic system
It is made of triplet, solenoid valve, pipeline and auxiliary etc..
As a kind of Machine Room storehouse cover shaping equipment of the invention and technique preferred embodiment, the electric-control system
Controlled using Mitsubishi PLC, each special plane can be controlled individually, realize individually manually, automatic production, while can all fronts on line into
The production of row automatic streamline.
Compared with prior art, beneficial effects of the present invention are as follows:
1. Machine Room storehouse cover shaping equipment of the invention and technique use the molding work of automatic integratedization by the device
Sequence substantially increases working efficiency when manufacture, also improves yield and economic benefit compared to tradition division of labor manufacture.
2. Machine Room storehouse cover shaping equipment of the invention and technique, by being equipped with 4 sets of manipulators in the equipment, and
Four sets of manipulators are all made of servo-system driving, guarantee that conveying is steady.
3. Machine Room storehouse cover shaping equipment of the invention and technique are controlled by electric-control system using Mitsubishi PLC,
Each special plane can be controlled individually, realize individually manually, automatic production, while can all fronts on line carry out automatic streamline production, always
Line sets a control cabinet, and main cabinet can promptly stop line；Button box is arranged in each special plane suitable position simultaneously, manual to special plane progress respectively,
It automatically controls, and there is scram button to carry out emergency shutdown to each special plane.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is the overall structure diagram of Machine Room storehouse cover shaping equipment of the present invention and technique；
Fig. 2 is the positive structure diagram of Machine Room storehouse cover shaping equipment of the present invention and technique；
Fig. 3 is the overlooking structure diagram of Machine Room storehouse cover shaping equipment of the present invention and technique.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of Machine Room storehouse cover shaping equipment and technique,
It is cut including uncoiling smoothing, punching, side, side flange, end flange, manipulator, hydraulic system, pneumatic system and electricity are folded in side
Control system；
S1, uncoiling smoothing, using artificial loading, artificial tensioner draws material uncoiling by smoothing motor；Can harmomegathus core model use hinge
For formula harmomegathus drum to support coiled strip inner ring, harmomegathus completes the uncoiling and smoothing of plate by screw drive；
S2, punching are cut, and are punched out and take long cutting to the plate after uncoiling smoothing by punching cutting machine；
Side is folded in S3, side, the flange for forming bin cover side；
S4, side bending machine, for the flange of forming bin cover end and the molding in end bolt hole；
S5, hold bending machine, for the flange of forming bin cover end and the molding in end bolt hole, and wherein one pair include cable-through hole
Flange.
In the present embodiment, the S2 includes base, mould bases, material-supporting device and waste material collection device, and the base uses type
Material is welded, and the mould bases needs the secondary portal frame of 1 pair of c-type frame setting 5 according to product altogether, and mould bases is fixed in width, length direction
It is all made of servo automatic adjustment, line slideway auxiliary guiding, mold uses Driven by Hydraulic Cylinder, and the waste material collection device is on mould bases
Waste material drawer is set, and the S3 includes base, bending unit and retainer component, and the bending unit uses the bending knot of flange
Structure is mainly made of cutting die, support lower die, compression upper mold and flange die part, and flange movement is driven by the cylinder completion, described
S4 includes base, gantry mould frame and retainer component, and the secondary gantry mould frame of the gantry mould frame setting 1 is used for product end flange, mould
Frame is fixed in length-width direction, and mold uses Driven by Hydraulic Cylinder；Mold includes using no die shank spring self-opening mold, the S5
Base, gantry mould frame and retainer component, the secondary gantry mould frame of the gantry mould frame 1 are used for product end flange, and mould bases is in length and width side
To fixing, mold uses Driven by Hydraulic Cylinder；Mold is equipped with 4 using no die shank spring self-opening mold, the manipulator altogether
Set, 1# manipulator are mainly used for the drawing punching of tablet and take length, driven, double fastener wrench structure using servo motor, guarantee plate conveying
Steadily, accurate positioning, 2# manipulator are the aerial manipulator that links, and 2# manipulator is mainly that the tablet after cutting is sent into side to fold
In the machine of side and on transition platform, 3# manipulator is mainly used for from transition platform moving on to tablet in the bending machine of side, and 4# is mechanical
Hand be mainly used for by tablet from moved on in the bending machine of side end bending machine in, and 4 sets manipulators be all made of servo-system drive,
Guarantee that conveying is steady, the hydraulic pressure system altogether configures 1 hydraulic station, and punching cutting machine and end part flange turner share 1, and liquid
Pressure station includes fuel tank, filter, hydraulic pump, hydraulic valve, cooling device etc., and the hydraulic oil container has circulating water cooling system, and
Cooling water uses industrial tap water, and the hydraulic system has the automatic control function of every set oil cylinder, oil cylinder after model selection
Movement is automatic to be realized, is forbidden using manual handling equipment hydraulic system, the pneumatic system by triplet, solenoid valve, pipeline and
Auxiliary etc. forms, and the electric-control system is controlled using Mitsubishi PLC, and each special plane can be controlled individually, realizes individually manually, certainly
Dynamic production, while can the progress automatic streamline production of all fronts on line.
When a kind of Machine Room storehouse cover shaping equipment and technique use, uncoiling is carried out by uncoiler first,
Station uses artificial loading, and artificial tensioner draws material uncoiling by smoothing motor；Can harmomegathus core model use hinge type harmomegathus drum with
Coiled strip inner ring is supported, harmomegathus is by screw drive, and web width range meets product size and requires, thickness 0.4mm, in coiled strip
Diameter is 480 ~ 520mm, and coiled strip outer diameter is 700 ~ 1400mm, load-carrying 1000KG, is carried out by punching cutting machine to bottom plate after uncoiling
It is punched and takes long cutting, the mould bases for being punched cutting machine needs the secondary portal frame of 1 pair of c-type frame setting 5 according to product altogether, and mould bases is solid in width
Fixed, length direction is all made of servo automatic adjustment, line slideway auxiliary guiding, and mold uses Driven by Hydraulic Cylinder, and mold is using no mould
Handle spring self-opening mold, the offal cut fall into the waste material box of machine frame inside through die station material-dropping hole, facilitate taking-up, continue by
Side bending machine is to the flange of forming bin cover end and the molding in end bolt hole, and the secondary gantry mould frame of side bending machine setting 1 is used for
Product end flange, mould bases is fixed in length-width direction, and mold uses Driven by Hydraulic Cylinder, and mold is using no die shank spring self-opening
Mold, finally by end bending machine for forming bin cover end flange and end bolt hole molding, and wherein one pair include
The flange of cable-through hole, and hold and be also provided with 1 secondary gantry mould frame on bending machine for product end flange, mould bases is solid in length-width direction
Fixed, mold uses Driven by Hydraulic Cylinder, and mold is using no die shank spring self-opening mold, while four sets of manipulators are respectively used to 1 material
The drawing of piece rushes and takes length, is driven using servo motor, double fastener wrench structure, guarantees that plate conveying is steady, accurate positioning, 2 be that will cut
The tablet having no progeny is sent into the edge folder of side and on transition platform, and 3 for moving on in the bending machine of side tablet from transition platform,
4 for by tablet from moved on in the bending machine of side end bending machine in, while 4 sets manipulators be all made of servo-system driving, guarantee
Conveying is steady, and the hydraulic system in the equipment is punched cutting machine and end part flange turner shares 1 using 1 hydraulic station is configured altogether,
And hydraulic system has the automatic control function of every set oil cylinder, cylinder action is realized automatically after model selection, is forbidden using manual
Hydraulic Equipment is operated, pneumatic system uses Mitsubishi using the composition such as triplet, solenoid valve, pipeline and auxiliary, electric-control system
PLC control, each special plane can be controlled individually, independent manual, the automatic production of realization, while can all fronts on line progress automatic streamline
Production, bus set a control cabinet, and main cabinet can promptly stop line, while button box is arranged in each special plane suitable position, respectively to special plane into
Row is manual, automatically controls, and has scram button to carry out emergency shutdown to each special plane.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (9)
1. a kind of Machine Room storehouse cover shaping equipment and technique, including uncoiling smoothing, punching are cut, side is folded in side, side is turned over
Side, end flange, manipulator, hydraulic system, pneumatic system and electric-control system；
S1, uncoiling smoothing, using artificial loading, artificial tensioner draws material uncoiling by smoothing motor；Can harmomegathus core model use hinge
For formula harmomegathus drum to support coiled strip inner ring, harmomegathus completes the uncoiling and smoothing of plate by screw drive；
S2, punching are cut, and are punched out and take long cutting to the plate after uncoiling smoothing by punching cutting machine；
Side is folded in S3, side, the flange for forming bin cover side；
S4, side bending machine, for the flange of forming bin cover end and the molding in end bolt hole；
S5, hold bending machine, for the flange of forming bin cover end and the molding in end bolt hole, and wherein one pair include cable-through hole
Flange.
2. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: the S2 packet
Base, mould bases, material-supporting device and waste material collection device are included, the base is welded using profile, and the mould bases is according to product
The secondary portal frame of 1 pair of c-type frame setting 5 is needed altogether, and mould bases is fixed in width, and length direction is all made of servo automatic adjustment, linear guide
Pair guiding, mold use Driven by Hydraulic Cylinder, and waste material drawer is arranged in the waste material collection device on mould bases.
3. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: the S3 packet
Base, bending unit and retainer component are included, the bending unit uses the bending structure of flange, mainly by under cutting die, support
Mould compresses upper mold and flange die part composition, and flange movement is driven by the cylinder completion.
4. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: the S4 packet
Base, gantry mould frame and retainer component are included, the secondary gantry mould frame of the gantry mould frame setting 1 is used for product end flange, and mould bases exists
Length-width direction is fixed, and mold uses Driven by Hydraulic Cylinder；Mold is using no die shank spring self-opening mold.
5. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: the S5 packet
Base, gantry mould frame and retainer component are included, the secondary gantry mould frame of the gantry mould frame 1 is used for product end flange, and mould bases is in length and width
Direction is fixed, and mold uses Driven by Hydraulic Cylinder；Mold is using no die shank spring self-opening mold.
6. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: the machinery
Hand is equipped with 4 sets altogether, and 1# manipulator is mainly used for the drawing punching of tablet and takes length, is driven, double fastener wrench structure, is protected using servo motor
It is steady to demonstrate,prove plate conveying, accurate positioning, 2# manipulator is the aerial manipulator that links, and 2# manipulator is mainly by the tablet after cutting
It is sent into the edge folder of side and on transition platform, 3# manipulator is mainly used for tablet moving on to side bending machine from transition platform
In, 4# manipulator is mainly used for tablet from being moved on in the bending machine of end in the bending machine of side, and 4 sets of manipulators are all made of servo
System drive guarantees that conveying is steady.
7. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: described hydraulic
System configures 1 hydraulic station altogether, and is punched cutting machine and end part flange turner shares 1, and hydraulic station include fuel tank, filter,
Hydraulic pump, hydraulic valve, cooling device etc., the hydraulic oil container have a circulating water cooling system, and cooling water using it is industrial originally
Water, the hydraulic system have the automatic control function of every set oil cylinder, and cylinder action is realized automatically after model selection, forbids to use
Manual handling equipment hydraulic system.
8. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: described pneumatic
System is made of triplet, solenoid valve, pipeline and auxiliary etc..
9. a kind of Machine Room storehouse cover shaping equipment according to claim 1 and technique, it is characterised in that: described automatically controlled
System is controlled using Mitsubishi PLC, and each special plane can be controlled individually, realizes individually manual, automatic production, while can all fronts on line
Carry out automatic streamline production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910659243.9A CN110340219A (en) | 2019-07-22 | 2019-07-22 | A kind of Machine Room storehouse cover shaping equipment and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910659243.9A CN110340219A (en) | 2019-07-22 | 2019-07-22 | A kind of Machine Room storehouse cover shaping equipment and technique |
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| Publication Number | Publication Date |
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| CN110340219A true CN110340219A (en) | 2019-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910659243.9A Pending CN110340219A (en) | 2019-07-22 | 2019-07-22 | A kind of Machine Room storehouse cover shaping equipment and technique |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152127A (en) * | 2010-02-11 | 2011-08-17 | 冯炎好 | Automatic production line for shells of electrical appliances |
| CN102205494A (en) * | 2011-01-20 | 2011-10-05 | 安徽鲲鹏装备模具制造有限公司 | Automatic forming device for refrigerator enclosing plate |
| CN105127253A (en) * | 2015-09-10 | 2015-12-09 | 安徽省科昌机械制造有限公司 | Automatic bending production line for kitchen cabinet sheet metal parts |
| CN205904298U (en) * | 2016-07-06 | 2017-01-25 | 广州市穗凌电器有限公司 | Automatic rolling production system of outer boxboard of freezer |
| CN208178935U (en) * | 2018-04-17 | 2018-12-04 | 河北宏泰专用汽车有限公司 | A kind of tool box sheet-metal formed production line |
-
2019
- 2019-07-22 CN CN201910659243.9A patent/CN110340219A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152127A (en) * | 2010-02-11 | 2011-08-17 | 冯炎好 | Automatic production line for shells of electrical appliances |
| CN102205494A (en) * | 2011-01-20 | 2011-10-05 | 安徽鲲鹏装备模具制造有限公司 | Automatic forming device for refrigerator enclosing plate |
| CN105127253A (en) * | 2015-09-10 | 2015-12-09 | 安徽省科昌机械制造有限公司 | Automatic bending production line for kitchen cabinet sheet metal parts |
| CN205904298U (en) * | 2016-07-06 | 2017-01-25 | 广州市穗凌电器有限公司 | Automatic rolling production system of outer boxboard of freezer |
| CN208178935U (en) * | 2018-04-17 | 2018-12-04 | 河北宏泰专用汽车有限公司 | A kind of tool box sheet-metal formed production line |
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Application publication date: 20191018 |
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