CN110339856A - One kind is with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst and the preparation method and application thereof of carrier - Google Patents
One kind is with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst and the preparation method and application thereof of carrier Download PDFInfo
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- CN110339856A CN110339856A CN201810290101.5A CN201810290101A CN110339856A CN 110339856 A CN110339856 A CN 110339856A CN 201810290101 A CN201810290101 A CN 201810290101A CN 110339856 A CN110339856 A CN 110339856A
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- molecular sieve
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- 239000003054 catalyst Substances 0.000 title claims abstract description 76
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000002808 molecular sieve Substances 0.000 claims abstract description 62
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 58
- 229910052681 coesite Inorganic materials 0.000 claims abstract description 52
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract description 52
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 52
- 229910052682 stishovite Inorganic materials 0.000 claims abstract description 52
- 229910052905 tridymite Inorganic materials 0.000 claims abstract description 52
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000002184 metal Substances 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 28
- 239000000654 additive Substances 0.000 claims description 14
- 230000000996 additive effect Effects 0.000 claims description 13
- 150000002815 nickel Chemical class 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000011148 porous material Substances 0.000 claims description 10
- 238000003786 synthesis reaction Methods 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000008367 deionised water Substances 0.000 claims description 4
- 229910021641 deionized water Inorganic materials 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 3
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 claims description 3
- 239000008103 glucose Substances 0.000 claims description 3
- 229940078494 nickel acetate Drugs 0.000 claims description 3
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 235000019441 ethanol Nutrition 0.000 claims description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 2
- DOLZKNFSRCEOFV-UHFFFAOYSA-L nickel(2+);oxalate Chemical compound [Ni+2].[O-]C(=O)C([O-])=O DOLZKNFSRCEOFV-UHFFFAOYSA-L 0.000 claims description 2
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 2
- GNMQOUGYKPVJRR-UHFFFAOYSA-N nickel(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Ni+3].[Ni+3] GNMQOUGYKPVJRR-UHFFFAOYSA-N 0.000 claims description 2
- 238000012216 screening Methods 0.000 claims description 2
- 238000001291 vacuum drying Methods 0.000 claims description 2
- 230000002194 synthesizing effect Effects 0.000 claims 1
- 230000003197 catalytic effect Effects 0.000 abstract description 14
- 230000008901 benefit Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 7
- 238000001802 infusion Methods 0.000 description 7
- 238000006555 catalytic reaction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 229910044991 metal oxide Inorganic materials 0.000 description 4
- 150000004706 metal oxides Chemical class 0.000 description 4
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000001354 calcination Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011946 reduction process Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 210000003278 egg shell Anatomy 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 239000003863 metallic catalyst Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- LTUDISCZKZHRMJ-UHFFFAOYSA-N potassium;hydrate Chemical compound O.[K] LTUDISCZKZHRMJ-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000001089 thermophoresis Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/03—Catalysts comprising molecular sieves not having base-exchange properties
- B01J29/0308—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
- B01J29/0316—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41 containing iron group metals, noble metals or copper
- B01J29/0333—Iron group metals or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/393—Metal or metal oxide crystallite size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/394—Metal dispersion value, e.g. percentage or fraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/396—Distribution of the active metal ingredient
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0425—Catalysts; their physical properties
- C07C1/043—Catalysts; their physical properties characterised by the composition
- C07C1/0435—Catalysts; their physical properties characterised by the composition containing a metal of group 8 or a compound thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C1/00—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
- C07C1/02—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
- C07C1/04—Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
- C07C1/0425—Catalysts; their physical properties
- C07C1/0445—Preparation; Activation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
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- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Dispersion Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Abstract
The invention discloses one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, with mesoporous SiO2Molecular sieve KIT-6 is carrier, using W metal as active component;Wherein, on the basis of the catalyst of 100 parts by weight, with elemental metal, the content of nickel is 3~10 parts by weight, and surplus is mesoporous SiO2Molecular sieve KIT-6.The invention also discloses described in one kind with mesoporous SiO2The preparation method and the purposes in preparing methane by synthetic gas that molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier.It is of the invention with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, is with chemical property is stable, large specific surface area and heat conduction property are good mesoporous SiO2Molecular sieve KIT-6 is carrier, and the catalyst of preparation has many advantages, such as that metal dispersity is high, catalytic activity is high, thermal stability is good and catalyst life is longer.
Description
Technical field
The invention belongs to technical field of fine, are related to one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based of carrier
Methanation catalyst and the preparation method and application thereof.
Background technique
In recent years, as oil-fired increasingly depleted and industrial largely discharge pollutants causes ecological environment problem
It gets worse, the synthesis gas of coal, biomass is subjected to methanation technology and is had been to be concerned by more and more people.Synthesis gas can lead to
Progress methanation prepares methane and substitute natural gas (SNG) after crossing purification, adjusting hydrogen-carbon ratio.Natural gas from coal technology be by
High-carbon energy had both improved effective utilization rate of thermal energy (53%), also to the height of coal resources to low-carbon, hydrogen-rich energy conversion in this way
The clean comprehensive utilization of effect has great importance.
Ni base catalyst becomes coal gasification preparation substitute natural gas first since its price is relatively suitable, catalytic activity is higher
The dominant catalyst of alkylation reaction.The preparation method of nickel-base catalyst is usually to be total to its esters and other metal salts at present
It precipitates or by its salt solution impregnation porous carrier, then carries out roasting and reduction obtains catalyst sample.Using these sides
Method, active component Ni are not easy high degree of dispersion, and the group of W metal crystallite is easily caused in subsequent high-temperature process and reduction process
It is poly-, to further decrease dispersion degree, influence catalytic activity.
In addition, stable carrier is very crucial for high-temperature methanation reaction system.Ordered mesoporous material is with its height
Specific surface area, better heat stability, be easy to modify and to characteristics such as the preferable peptizaitons of metal active constituent, in catalysisization
Be widely used in field.Since mesopore molecular sieve is mostly pure SiO2, do not have catalytic activity, therefore in these molecular sieves
Incorporation metal/metal oxide or to carry out surface modifications to them be to have efficacious prescriptions for what these molecular sieves were used for catalytic field at present
Method.Metal/metal oxide can be loaded on mesopore molecular sieve by infusion process, but metal/metal oxide divides mostly
It is distributed in mesopore molecular sieve surface and is difficult to be uniformly dispersed.Some researches show that prepare Ni/Al using infusion process2O3When, surface-active
The addition of agent restrained effectively the eggshell type distribution of metal, to keep metal more uniform in the distribution of carrier surface.In addition,
There are also many scholars to have studied influence of the surfactant for metal dispersion in metallic catalyst and catalytic performance, but fortune mostly
It is that deposition-precipitation method prepares catalyst, this method is compared for infusion process, and preparation process is cumbersome, higher cost.Cause
This, needs to find one kind method simple to operation and prepares high-dispersed nickel methanation catalyst, while guaranteeing high activity,
Also need to have excellent high temperature resistance and stability.
Summary of the invention
In order to overcome, for active component in the defect of carrier surface bad dispersibility, it is an object of the invention to mention in the prior art
For a kind of good dispersion, with excellent synthesis gas methanation activity with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based first of carrier
Alkanizing catalyst.
It is a further object to provide described in one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methane of carrier
Change the preparation method of catalyst, this method is simple and convenient.
It is also another object of the present invention to provide described in one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methane of carrier
Change the application of catalyst.
To achieve the goals above, The technical solution adopted by the invention is as follows:
One aspect of the present invention provides one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier
Agent, with mesoporous SiO2Molecular sieve KIT-6 (Ia3d) is carrier, using W metal as active component;Wherein, urging with 100 parts by weight
On the basis of agent, with elemental metal, the content of nickel is 3~10 parts by weight, and surplus is mesoporous SiO2Molecular sieve KIT-6.
It is described with mesoporous SiO2Molecular sieve KIT-6 be the specific surface area of the Ni-based methanation catalyst of carrier be 500~
1000m2/ g, preferably 835m2/ g, aperture are 3~12nm, and preferably 6.0nm, pore volume is 0.4~1.4m3/ g, preferably
1cm3/g。
The mesoporous SiO2The specific surface area of molecular sieve KIT-6 is 500~1000m2/ g, preferably 600~835m2/ g, hole
Diameter is 3~12nm, and preferably 4~10nm, hole wall is 2~6nm, and pore volume is 0.4~1.4cm3/ g, preferably 0.8~1cm3/
g;
The active component Ni is with NiO, Ni2O3Form exist.
Another aspect of the present invention provides described in one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methane of carrier
Change the preparation method of catalyst, comprising the following steps:
Nickel salt is dissolved in solvent, and the solution that additive is made into nickel salt is added, dry mesoporous SiO is then added2Point
Son sieve KIT-6, using equi-volume impregnating by mesoporous SiO2Molecular sieve KIT-6 is impregnated in the solution of nickel salt, stood after stirring,
It is dried in vacuo, roasts, grinds, sieves, obtain described with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier
Agent.
The nickel salt is at least one of nickel chloride, nickel sulfate, nickel acetate, nickel oxalate, nickel nitrate.
The solvent is at least one of deionized water, methanol, ethyl alcohol, acetic acid, ethyl acetate, chloroform, acetone.
The additive be in the small organic molecules additive such as citric acid, glucose, ethylene glycol, glycerol, sorbierite extremely
Few one kind.
The mass ratio of the additive and the nickel salt is (0.3~1.5): 1;And it can be removed in catalyst roasting process
It goes, not in catalyst component.In catalyst preparation process, by the way that these additives are added, active component can reduce
The size of grain, is scattered in it uniformly in the duct of carrier, simultaneously because molecular sieve pore passage has confinement effect, is urging
Also its sintering can be prevented in agent reduction process, and then improves the dispersion degree of active component nickel in catalyst, it is final to influence catalysis
The activity and stability of agent.
The nickel salt and mesoporous SiO2The mass ratio of molecular sieve KIT-6 is (0.1~0.6): 1.
The temperature of the equi-volume impregnating is room temperature, and the time is 2~12h, preferably 4~6h.
The vacuum drying temperature is 30~80 DEG C, and preferably 50~70 DEG C, the time is 1~12h, preferably 2~6h.
The temperature of the roasting be 400~800 DEG C, preferably 400~600 DEG C, the time be 0.5~10h, preferably 0.5
~2h.
The screening is sieved by the sub-sieve of 200 mesh.
The mesoporous SiO of the drying2Molecular sieve KIT-6 is dry under conditions of temperature is 50~200 DEG C, the time 2
~for 24 hours.
Another aspect of the invention additionally provides described in one kind with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based first of carrier
Purposes of the Alkanizing catalyst in preparing methane by synthetic gas.
The condition of the preparing methane by synthetic gas is as follows: synthesis gas volume space velocity is 3000~30000h-1, pressure be normal pressure extremely
3.0MPa, temperature are 300~500 DEG C, H in synthesis gas2/ CO ratio is 2~4.
Due to the adoption of the above technical scheme, the present invention has the following advantages and beneficial effects:
It is of the invention with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, in preparing methane by synthetic gas
Superior activity and methane selectively are shown in reaction, it is all active in 300~500 DEG C of temperature range, wherein 300~
Within the temperature range of 400 DEG C, preferably, CO conversion ratio can achieve 100% to the activity of catalyst, and methane selectively reaches
99.9%, great industrial prospect.
It is of the invention with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, is steady with chemical property
Determine, the mesoporous SiO that large specific surface area and heat conduction property are good2Molecular sieve KIT-6 is carrier, and the catalyst of preparation is with metal point
Divergence height, catalytic activity height, thermal stability good (not declining by 700 DEG C of high-temperature calcination 2h catalytic activity) and catalyst life
The advantages that longer (100h life experiment catalytic activity is without decline), which does not contain noble metal component, and preparation method is simple
Easy, Ni content is low, and catalytic performance is higher, there is biggish advantage in cost performance.
It is of the invention with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, and nickel particle size is small, point
It dissipates uniformly, metal large specific surface area, and metal component enters inside molecular sieve pore passage, for preparing methane by synthetic gas, this is strongly exothermic
In reaction, have many advantages, such as that catalytic activity is high, methane selectively is good, thermal stability is good, catalyst life is longer.
It is of the invention with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, mesopore molecular sieve carrier
KIT-6 is three-dimensional column SiO2Molecular screen material, pore size is between more traditional MCM-41 and SBA-15, three-dimensional structure
Keep material mass transfer effect more preferable, overcome active component blocking molecular sieve pore passage problem, in molecular sieve wall containing secondary mesoporous and
Micropore can play active component and fall into domain effect, and active component thermophoresis under high temperature is prevented to be sintered.Its absorption, biological medicine,
The fields such as new material processing especially catalysis all show extensive potential application foreground.
Detailed description of the invention
The TEM figure that Fig. 1 is 5Ni-KIT-6-CA in embodiment 1.
Fig. 2 is TEM figure of the 5Ni-KIT-6-CA after the lower 650 DEG C of roastings 2h of unstripped gas atmosphere in embodiment 8.
Specific embodiment
In order to illustrate more clearly of the present invention, below with reference to preferred embodiment, the present invention is described further.Ability
Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, this should not be limited with this
The protection scope of invention.
In the following examples, the experimental methods for specific conditions are not specified, usually according to normal condition or according to institute, manufacturer
It is recommended that condition.Unless otherwise stated, otherwise all percentage, ratio, ratio or number be by weight.
The unit in percent weight in volume in the present invention is well-known to those skilled in the art, such as is referred to
The weight of solute in 100 milliliters of solution.
As used herein, " room temperature " refers to 15-30 DEG C, preferably 20-25 DEG C.
As used herein, " normal pressure " refers to 0.1MPa.
As used herein, if without particularly pointing out, mesoporous SiO2The synthetic method of molecular sieve KIT-6 is as follows: hydrothermal synthesis temperature
Spend 100 DEG C of times for 24 hours, 80 DEG C of dry 12h, 550 DEG C of calcining 5h.
As used herein, if immersion solvent generally uses deionized water without particularly pointing out.
Unless otherwise defined, all professional and scientific terms as used herein and meaning familiar to those skilled in the art
Justice is identical.In addition, any method similar to or equal to what is recorded and material can be applied to the method for the present invention.Wen Zhong
The preferred implement methods and materials are for illustrative purposes only.
Solvent for use and material are as shown in table 1 in the embodiment of the present invention:
Table 1
Embodiment 1
It weighs 0.26g Nickelous nitrate hexahydrate to be dissolved in 1.9mL deionized water, and adds 0.18g monohydrate potassium, prepare
At the aqueous solution of nickel nitrate.Then weighing 1g specific surface area is 835m2Mesoporous SiO2 molecular sieve KIT-6 (the mesoporous SiO of/g2Molecule
The aperture size for sieving KIT-6 is 6nm, hole wall 4nm, pore volume 1cm3/ g), mesoporous SiO2Molecular sieve KIT-6 is to be in temperature
Dry under conditions of 100 DEG C, carrier KIT-6 is impregnated in above-mentioned nitric acid using equi-volume impregnating at normal temperature by time 12h
In the aqueous solution of nickel, 6h, 80 DEG C of dry 12h in baking oven are stored at room temperature after stirring.By obtained solid product in Muffle kiln roasting,
The temperature of roasting is 500 DEG C, time 5h, after mortar is ground, and is sieved with 200 mesh sub-sieves, nickel loading, which can be obtained, is
5wt% with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, is denoted as 5Ni/KIT-6-CA, TEM picture
As shown in FIG. 1, FIG. 1 is the TEM pictures of 5Ni-KIT-6-CA in embodiment 1, to facilitate activity after the load of visual understanding catalyst
Component dispersion and its influence to carrier ordered property.From figure 1 it appears that after carried metal carrier cellular structure according to
So high-visible, wherein nickel particle size about 2-4nm, Ni dispersion degree are greatly improved.
With mesoporous SiO2Molecular sieve KIT-6 is that the specific surface area of the Ni-based methanation catalyst of carrier is 835m2/ g, aperture
For 6.0nm, pore volume 1cm3/g。
Embodiment 2
The preparation method is the same as that of Example 1, institute the difference is that: additive is glucose, and gained catalyst is denoted as 5Ni/
KIT-6-Gl。
Embodiment 3
The preparation method is the same as that of Example 1, institute the difference is that: additive is sorbierite, and gained catalyst is denoted as 5Ni/
KIT-6-So。
Embodiment 4
The preparation method is the same as that of Example 1, the difference is that: with 0.3g tetra- be hydrated nickel acetate replace embodiment 1 in
0.26g Nickelous nitrate hexahydrate, the catalyst that the present embodiment is prepared are denoted as 5Ni/KIT-6-CA/AC.
Embodiment 5
The preparation method is the same as that of Example 1, the difference is that: the additive amount of Nickelous nitrate hexahydrate be 0.15g, gained catalysis
The nickel loading of agent is 3%, is denoted as 3Ni/KIT-6-CA.
Embodiment 6
The preparation method is the same as that of Example 1, the difference is that: the additive amount of Nickelous nitrate hexahydrate be 0.55g, gained catalysis
The nickel loading of agent is 10%, is denoted as 10Ni/KIT-6-CA.
Embodiment 7
Respectively by Catalyst packing made from Examples 1 to 6 in the fixed-bed micro-reactor that internal diameter is 8mm, reaction
It is preceding first to use N2Purging air, then at 500 DEG C, it is passed through pure H2Reducing catalyst 2 hours.Then with the catalyst obtained after reduction
The methanation reaction of unstripped gas is catalyzed.The composition and catalytic reaction condition of unstripped gas are as follows:
Unstripped gas composition: CO:20%, H2: 60%, N2: 20%;
Loaded catalyst: 200mg;
Reaction temperature: 300~500 DEG C;
Reaction pressure: 0.1MPa;
Reaction velocity: 15,000h-1。
The composition and catalytic reaction condition of the applicable unstripped gas of catalyst of the invention can be with are as follows: synthesis gas volume space velocity
For 3000~30000h-1, pressure is normal pressure to 3.0MPa, and temperature is 300~500 DEG C, H in synthesis gas2/ CO ratio is 2~4.
It measures as follows and calculates CO conversion ratio and CH4Yield:
CO conversion ratio: XCO=(the CO amount contained in the CO amount/unstripped gas contained in 1- product) × 100%
CH4Yield: SCH4=(it is converted to CH4CO amount/unstripped gas in the CO amount that contains) × 100%
Embodiment 8
Embodiment 8 is used to illustrate heat-resisting quantity of the catalyst made from Examples 1 to 6 in preparing methane by synthetic gas reaction
Energy.
By Catalyst packing made from Examples 1 to 6 in the fixed-bed micro-reactor that internal diameter is 8mm, before reacting first
Use N2Purging air, then with pure H2Reducing catalyst, unstripped gas is by CO and H2Mixing enters reactor after filtering, first optimal
At a temperature of measure catalyst activity, then by catalyst under unstripped gas atmosphere 650 DEG C of calcining 2h, then reaction temperature dropped back to optimal
Temperature investigates catalyst activity.Gained gas is reacted through gas-chromatography on-line analysis, and according to method meter same as Example 7
Calculate CO conversion ratio and CH4Selectivity, is as a result listed in table 1.
Test condition are as follows: T=350 DEG C of temperature, unstripped gas H2: CO=3:1, air speed 15,000h-1.With 5Ni/KIT-6-CA
For, the catalyst TEM picture after roasting is as shown in Fig. 2, Fig. 2 is that 5Ni-KIT-6-CA passes through raw material atmosphere in embodiment 8
TEM figure after enclosing lower 650 DEG C of roastings 2h, shadow whether to facilitate comparison roasting to reunite active component and its to carrier ordered property
It rings.The cellular structure of carrier in Fig. 2 after carried metal is still high-visible, wherein nickel particle size still about 2-4nm, has no bright
Aobvious Ni agglomeration, this illustrates the better heat stability of KIT-6 molecular sieve, and short grained Ni heat resistance is preferable, the group of being not easy
It is poly-.
Comparative example
The methanation catalyst and its application in preparing methane by synthetic gas reaction that this comparative example is used to illustrate the prior art.
Respectively with KIT-6, MCM-41, Al2O3And SiO2For carrier, catalyst is obtained according to excessive infusion process, is denoted as 5Ni/
KIT-6、5Ni/MCM-41、5Ni/Al2O3、5Ni/SiO2, and answer catalyst obtained according to method same as Example 6
For synthesis gas methanation reaction, it is as a result listed in table 2.
Table 2
By the data of table 2 it is found that adding small organic molecule in dipping process, with equal actively catalyst prepared by infusion process
In unstripped gas atmosphere after 650 DEG C of calcining 2h, CO conversion ratio and CH4Yield is held essentially constant, and the 5Ni/ in comparative example
KIT-6、5Ni/MCM-41、5Ni/Al2O3And 5Ni/SiO2Activity have dropped 13.5%, 26.8%, 35.2% and respectively
31.7%, this explanation uses the excess catalyst prepared by infusion process that additive is added other than with good catalytic activity,
Also there is good high temperature resistance.In addition, reaction pressure is 1MPa in catalytic activity examination by taking 5Ni/KIT-6-CA as an example
When, under optimum reaction condition, CO conversion ratio is up to 100% and CH4Methane selectively illustrates methanation reaction up to 99.9%
In be suitably pressurized with progress conducive to methane selectively.
The present invention is on the basis of preparation method (infusion process) of conventional methanation catalyst, by adding in dipping process
Enter small organic molecule additive, and it is stable with chemical property, heat-conductive characteristic is good, large specific surface area mesoporous SiO2Molecular sieve
KIT-6 is carrier, is prepared for the nickel based metal catalyst that active component is highly dispersed in carrier duct, and gained catalyst has
The advantages that catalytic activity is high, methane selectively is good, thermal stability is good and catalyst life is longer.The catalyst is in optimal conditions
Under can achieve CO conversion ratio 100%, methane selectively 99.9%, methane yield 99.9%, great industrial prospect.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent defines.
Claims (10)
1. one kind is with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, it is characterised in that: with mesoporous SiO2
Molecular sieve KIT-6 is carrier, using W metal as active component;Wherein, on the basis of the catalyst of 100 parts by weight, with metal member
Element meter, the content of nickel are 3~10 parts by weight, and surplus is mesoporous SiO2Molecular sieve KIT-6.
2. according to claim 1 with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, feature
It is: with mesoporous SiO2Molecular sieve KIT-6 is that the specific surface area of the Ni-based methanation catalyst of carrier is 500~1000m2/ g, it is excellent
It is selected as 835m2/ g, aperture are 3~12nm, and preferably 6.0nm, pore volume is 0.4~1.4m3/ g, preferably 1cm3/g。
3. according to claim 1 with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier, feature
It is: the mesoporous SiO2The specific surface area of molecular sieve KIT-6 is 500~1000m2/ g, preferably 600~835m2/ g, aperture
For 3~12nm, preferably 4~10nm, hole wall is 2~6nm, and pore volume is 0.4~1.4cm3/ g, preferably 0.8~1cm3/g;
The active component Ni is with NiO, Ni2O3Form exist.
4. a kind of claims 1 to 3 is described in any item with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier
The preparation method of agent, it is characterised in that: the following steps are included:
Nickel salt is dissolved in solvent, and the solution that additive is made into nickel salt is added, dry mesoporous SiO is then added2Molecular sieve
KIT-6, using equi-volume impregnating by mesoporous SiO2Molecular sieve KIT-6 is impregnated in the solution of nickel salt, is stood after stirring, vacuum
It dries, roast, grind, sieve, obtain described with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier.
5. according to claim 4 with mesoporous SiO2Molecular sieve KIT-6 is the preparation side of the Ni-based methanation catalyst of carrier
Method, it is characterised in that: the nickel salt is at least one of nickel chloride, nickel sulfate, nickel acetate, nickel oxalate, nickel nitrate.
6. according to claim 4 with mesoporous SiO2Molecular sieve KIT-6 is the preparation side of the Ni-based methanation catalyst of carrier
Method, it is characterised in that: the solvent is deionized water, methanol, ethyl alcohol, acetic acid, ethyl acetate, chloroform, at least one in acetone
Kind;
The additive is at least one of citric acid, glucose, ethylene glycol, glycerol, sorbierite.
7. according to claim 4 with mesoporous SiO2Molecular sieve KIT-6 is the preparation side of the Ni-based methanation catalyst of carrier
Method, it is characterised in that: the mass ratio of the additive and the nickel salt is (0.3~1.5): 1;
The nickel salt and mesoporous SiO2The mass ratio of molecular sieve KIT-6 is (0.1~0.6): 1.
8. according to claim 4 with mesoporous SiO2Molecular sieve KIT-6 is the preparation side of the Ni-based methanation catalyst of carrier
Method, it is characterised in that: the temperature of the equi-volume impregnating is room temperature, and the time is 2~12h, preferably 4~6h;
The vacuum drying temperature is 30~80 DEG C, and preferably 50~70 DEG C, the time is 1~12h, preferably 2~6h;
The temperature of the roasting is 400~800 DEG C, and preferably 400~600 DEG C, the time is 0.5~10h, preferably 0.5~2h;
The screening is sieved by the sub-sieve of 200 mesh;
The mesoporous SiO of the drying2Molecular sieve KIT-6 be it is dry under conditions of temperature is 50~200 DEG C, the time is 2~for 24 hours.
9. a kind of claims 1 to 3 is described in any item with mesoporous SiO2Molecular sieve KIT-6 is the Ni-based methanation catalyst of carrier
Purposes of the agent in preparing methane by synthetic gas.
10. according to claim 9 with mesoporous SiO2Molecular sieve KIT-6 is that the Ni-based methanation catalyst of carrier is synthesizing
Purposes in gas methane, it is characterised in that: the condition of the preparing methane by synthetic gas is as follows: synthesis gas volume space velocity be 3000~
30000h-1, pressure is normal pressure to 3.0MPa, and temperature is 300~500 DEG C, H in synthesis gas2/ CO ratio is 2~4.
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