CN110336435A - A kind of Intelligent servo motor and robot - Google Patents

A kind of Intelligent servo motor and robot Download PDF

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Publication number
CN110336435A
CN110336435A CN201910545848.5A CN201910545848A CN110336435A CN 110336435 A CN110336435 A CN 110336435A CN 201910545848 A CN201910545848 A CN 201910545848A CN 110336435 A CN110336435 A CN 110336435A
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CN
China
Prior art keywords
stator
pedestal
servo motor
current
magnetic suspension
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CN201910545848.5A
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Chinese (zh)
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CN110336435B (en
Inventor
范克健
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Power Jack Automation Equipment (shandong) Ltd By Share Ltd
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Power Jack Automation Equipment (shandong) Ltd By Share Ltd
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Priority to CN201910545848.5A priority Critical patent/CN110336435B/en
Publication of CN110336435A publication Critical patent/CN110336435A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0474Active magnetic bearings for rotary movement
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/04Machines with one rotor and two stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/09Structural association with bearings with magnetic bearings

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

A kind of servo motor, it includes shell and setting rotor inside the shell, the first stator and driver that rotor outer periphery is arranged in, it is characterized in that, it is provided with magnetic screen pedestal inside the shell to carry out Magnetic isolation to pedestal interior or exterior space, armature spindle passes through magnetic suspension bearing being axially set on pedestal along pedestal, magnetic suspension bearing includes the second stator being arranged on pedestal internal cavity inner wall and is provided with the sleeve in gap between the second stator, and N polarity and S polarity permanent magnet are staggeredly equipped on sleeve.Intelligent servo motor provided by the invention, the service life is long, and revolving speed is fast.

Description

A kind of Intelligent servo motor and robot
Technical field
The present invention relates to a kind of Intelligent servo motor and robots, more particularly to the servo motor that loss is small, belong to motor Technical field.
Background technique
The servo motor that the prior art provides is the motor of mechanical bearing comprising stator and rotor, in stator It is equipped with the winding of rotation in slot, applies electric current in the windings, then rotor rotates in mechanical bearing, and this servo motor lacks Point is the serious wear of mechanical bearing, and electrical machinery life is short, and revolving speed is lower.
Summary of the invention
In order to overcome the shortcomings of the prior art, goal of the invention of the invention is to provide a kind of Intelligent servo motor and robot, Its service life is long, and output revolving speed is higher.
To realize that the goal of the invention, the present invention provide a kind of servo motor comprising shell and setting are inside the shell Rotor, the first stator and driver of rotor outer periphery are set, which is characterized in that be provided with inside the shell magnetic screen pedestal with Magnetic isolation is carried out to pedestal interior or exterior space, armature spindle passes through magnetic suspension bearing being axially set on pedestal along pedestal, magnetic suspension Bearing includes the second stator being arranged on pedestal internal cavity inner wall and is provided with the sleeve in gap, sleeve between the second stator On be staggeredly equipped with N polarity and S polarity permanent magnet.
Preferably, driver includes at least measuring unit, for providing alternating current to the winding on the first stator to produce Give birth to the drive part of rotating excitation field and for providing alternating current to the winding on the second stator on magnetic suspension bearing to generate The drive part of magnetic suspension support force, the measuring unit are used to measure the rotation angle of rotor, generate the driving portion of rotating excitation field Point electric energy is applied to the winding on the first stator according to measured rotation angle, generate the drive part of magnetic suspension support force according to Measured rotation angle, which applies electric energy to the winding on the second stator, floats on armature spindle magnetcisuspension on pedestal.
Preferably, the drive part for generating magnetic suspension support force includes converter and support force current generator, converter According to the following formula by location error Δ θ*It is transformed to two axis support forces instruction Fx *And Fy *:
In formula, A is conversion coefficient, and r is the radius of sleeve;
Support force current generator includes 2 axis/3 principal axis transformation units, current-order generation unit and inverter, wherein 2 Axis/3 principal axis transformation units generate three axis support force instruction value F1*, F2*, F3* according to the following formula:
Current-order generation unit generates and F1*, F2*, F3* proportional current instruction value id1*, id2*, id3*;
Inverter generates the electric current id1 of driving three windings of magnetic suspension according to current instruction value id1*, id2*, id3*, Id2, id3.
Preferably, each power transistor of inverter has protection circuit.
To realize the goal of the invention, the present invention also provides a kind of robots comprising any of the above-described servo electricity Machine.
Compared with prior art, servo motor provided by the invention is due to floating on rotor magnetic magnetcisuspension on pedestal, in rotor When rotation, the resistance for overcoming mechanical bearing is not needed, and mechanical friction is small, therefore, the service life is long, revolving speed height and output power.
Detailed description of the invention
Fig. 1 is the composition schematic diagram of servo motor provided by the invention;
Fig. 2 is the composition schematic diagram of magnetic suspension bearing provided by the invention;
Fig. 3 is the second stator winding current when armature spindle rotation angle is 0 degree;
Fig. 4 indicates the schematic illustration of magnetic suspension bearing generation magnetic support force when armature spindle rotation angle is 0 degree;
The servo control system composition block diagram of offer Fig. 5 of the invention;
Fig. 6 is the circuit diagram of inverter provided by the invention;
Fig. 7 is protection circuit provided by the invention.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and illustrated embodiment for explaining only the invention, and cannot be construed to limit of the invention System.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singular " one " used herein, " one It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being arranged used in specification of the invention Diction " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition Other one or more features, integer, step, operation, element, component and/or their combination.It should be understood that when we claim When element is "connected" to another element, it can be directly connected to other elements, or there may also be intermediary elements.Here The wording "and/or" used includes one or more associated wholes for listing item or any cell and all combinations.
Those skilled in the art of the present technique are appreciated that all terms used herein, and (including technical term and section are academic Language), there is meaning identical with the general understanding of those of ordinary skill in fields of the present invention.It should also be understood that Term used in present specification, it should be understood that have with the consistent meaning of the prior art, unless in present specification quilt Otherwise specific definitions will not be explained with the meaning of extramalization.
Fig. 1 is the longitudinal sectional view of servo motor provided by the invention.As shown in Figure 1, servo motor provided by the invention Including the magnetic screen pedestal 5 for shielding the magnetic field outside pedestal and the shell 6 matched with the periphery of pedestal 5 in pedestal and outside The first cavity 7 is formed in shell 6, turn that the first stator 9 is provided in the first cavity 7 and is arranged in the cavity of the first stator formation Son 8, first stator include the first stator core 13 and multiple first armature winding, and first stator core 13 has edge Shell radially-inwardly prominent and multiple first pole shoes being circumferentially equidistantly spaced from, multiple first armature winding are wrapped in the On one pole shoe;The rotor 8 is fixed on the axis 4 for being set to rotor center, and the axis 4 is stretched out from one end of shell 6.First Stator 9 is set to the periphery of rotor 8.6 inner surface of shell has multiple recesses, in first stator core and shell 6 At least part on surface connects.
The axially disposed through-hole having for installing armature spindle 4 of pedestal 5, armature spindle 4 is by magnetic suspension bearing along base Seat it is axially mounted on pedestal 5.The second cavity 10 is formed in pedestal 5, and magnetic suspension bearing is set in the second cavity 10, It stator 1 and the second permanent magnet 2 for being arranged on armature spindle 4 that magnetic suspension bearing, which includes second, and second stator 1 includes second fixed Sub- iron core and multiple second armature winding, second stator core 1 have the radially-inwardly circumferentially cloth at equal intervals along pedestal Multiple second pole shoes set, multiple second armature winding are wrapped on the second pole shoe.
Rotor 8 include it is multiple be staggered be in N polarity and polar first permanent magnet of S, each first permanent magnet " L " Shape, with base portion and from base portion extend part.Base portion is substantially perpendicular to the cener line of armature spindle 4, from base portion What is extended is substantially parallel to cener line.The end of pedestal 5 is mounted near the rear end of axis 4.
First stator 9 is mounted on the radial outside of rotor 8 relative to the central axis of armature spindle 4.Therefore, the first stator 9 It is arranged between rotor 8 and shell 6.More specifically, the first armature winding is arranged near 8 outside rotor, and the first iron core is adjacent Connect the inside of shell 6;Second armature winding of the stator of magnetic suspension bearing is arranged in rotor, and the second iron core is fixed on pedestal In cavity in 5.The iron core of first stator 9 is engaged and is extended to surround other internal parts of motor.First armature winding is set It sets on the first iron core, the second armature winding is arranged on the second iron core, they can be made by copper wire or other conductive filaments.Base It is provided with magnetic masking layer on seat, Magnetic isolation is carried out with pedestal interior or exterior space.
During servo motor work, rotor 8 rotates together with axis 4.Particularly, rotor 8 is configured to fixed relative to first Son 9 and the second stator 2 are rotated around cener line, so that keeping between the first stator 9 and the second stator respectively in rotor 8 Gap is to form a part of magnetic flux path.First exciting current is applied to the first armature winding so that each stator 9 generates rotation Turn magnetic field to make 8 rotation forces rotor 8 of rotor to generate operation torque output;Second exciting current be applied to the second armature around Group is so that every two stator 2 generates magnetic field, to make to form magnetic suspension with the second permanent magnet 2.
Fig. 2 is the composition schematic diagram of magnetic suspension bearing provided by the invention, as shown in Fig. 2, magnetic suspension bearing includes setting The inner wall of pedestal the second stator 1 and be staggeredly equipped with the permanent magnet sleeve 4 of N polarity and S polarity magnet 12, sleeve 4 with Gap 13 is provided between second stator.Second stator core 1 has being radially-inwardly circumferentially equidistantly spaced from along pedestal Multiple second pole shoes 11, multiple second armature winding 15 are wrapped on the second pole shoe.It is fixed that multiple diode boot Chan are wound with second Sub- winding, by applying alternating current to generate magnetic bearing power.Second stator 1 is divided into 3 sections 1, section 2 and section 3.? It is id1 to the electric current around application in section 1;It is id2 to the electric current around application in section 2;In section 3, to around application Electric current be id3.Permanent magnet sleeve 2 can be covered on rotor axis of electric 4 and is fixed thereon by fastener.
In the following, illustrating in conjunction with Fig. 3-4 using the principle for speaking frankly bright generation magnetic support force for rotating coordinate system.Fig. 3 be Armature spindle rotates the second stator winding current when angle is 0 degree, is set to id1, id2, id3, three electric currents independently Ground is controlled.Fig. 4 indicates the schematic illustration of magnetic suspension bearing generation magnetic support force when armature spindle rotation angle is 0 degree, such as Shown in Fig. 4, in section 1, when there are id1 electric current, magnetic support force F11, F12, F13 are generated, their sum is in mechanical angle 0 It spends on direction and magnetic support force F1 is generated to armature spindle 4.Similarly, generating in segmented portion 2 and 3 and power F2 and F3, F2 is in machine 120 degree of directions of tool angle generate magnetic support force, and F3 generates magnetic support force in 240 degree of directions of mechanical angle.As a result, by F1, The resultant force F of F2, F3 steadily support armature spindle 4.Magnetic support force F1, F2, F3 respectively with the electric current id1 that is applied to the second stator, Id2, id3 are proportional, their direction is determined by the current direction for being applied to the second stator winding.
The composition block diagram of the control system of the Intelligent servo motor of offer Fig. 5 of the invention, in Fig. 5, servo motor includes Part 24B for generating the part 24A of rotating excitation field and for generating magnetic suspension support force, they are coaxial.As shown in figure 5, The control system of Intelligent servo motor includes measuring unit, for providing alternating current to the winding on the first stator to generate rotation Turn the drive part in magnetic field and for providing alternating current to the winding on the second stator on magnetic suspension bearing to generate magnetcisuspension The drive part of over draft support force.In the present invention, measuring unit optimum position detection unit 28, the position detection unit 28 is used for Detect the rotation angle, θ of servo motor rotor.The drive part for generating rotating excitation field includes position control unit 21, speed control Unit 22 and current output unit 23;Position control unit 21 is according to the position command value θ of input*It is examined with position detection unit 28 The angle value θ of survey finds out location error Δ θ*, and formation speed instruction value ω*;Speed sets control unit 22 according to the speed of input Spend instruction value ω*The velocity amplitude ω detected with difference unit 25, finds out velocity error Δ ω*, and generate current instruction value iq *And Current output unit 23 is provided afterwards.Current output unit 23 includes coordinate conversion unit 231,2 phases/3 phase inversion units 232 and inverse Become device 233, wherein coordinate conversion unit 231 according to the following formula (1) by current instruction value iq *It is transformed to current instruction value iaAnd i *b *:
2 phases/3 phase inversion units 232 are according to the following formula by current instruction value ia *And ib *It is transformed to current instruction value iu *、 iv *With iw *
Current instruction value iu *、iv *And iw *It is output to inverter 233, with three groups of windings of generation driving servo motor Electric current iu、ivAnd iw.Electric current iu、ivAnd iwThree windings being applied on the first stator revolve rotor 8 to generate rotating excitation field Turn.
The drive part for generating magnetic suspension support force includes converter 26 and support force current generator 27, wherein conversion Device 26 according to the following formula (3) by location error Δ θ*It is transformed to two axis support forces instruction Fx *And Fy *:
In formula, A is conversion coefficient, and r is sleeve radius.
Support force current generator 27 includes 2 axis/3 principal axis transformation units 271, current-order generation unit 272 and inverter 273, wherein 2 axis/3 principal axis transformation units 271 generate three axis support force instruction value F1*, F2*, F3* according to the following formula:
Current-order generation unit 272, generation and F1*, F2*, F3* proportional current instruction value id1*, id2*, id3*, Inverter 273 generates the electric current id1, id2 of driving three windings of magnetic suspension according to current instruction value id1*, id2*2, id3*, id3.Electric current id1, three windings that id2, id3 are applied on the second stator are to generate magnetic support force, so that armature spindle be made to pass through Magnetic suspension bearing is movably set on pedestal, reduces the friction between armature spindle and bearing, and then improve servo motor Service life, and revolving speed is high, output power.
Fig. 6 is the circuit diagram of inverter provided by the invention, as shown in fig. 6, inverter provided by the invention has power Transistor is provided with identical protection circuit A on each power transistor, their composition is identical.
Fig. 7 is protection circuit provided by the invention, and in Fig. 7, electric current inspection is connected in series on the emitter of power transistor Q It surveys and uses resistance R, for measuring the emitter voltage Ve of power transistor Q.In addition, in order to detect the collector of power transistor Q1 Voltage Vc is connected in series divider resistance R1, R2, the inverting input terminal of comparator CP2 is connected to from its tie point.Comparator CP1 For detection of excessive current, the emitter of power transistor Q is connected to the in-phase end of comparator CP1.Comparator CP2 is for detecting The unsaturation region of transistor Q, reverse side are connected to the node being connected with divider resistance R1 and R2.The benchmark of comparator CP2 Voltage is determined by the diode voltage of diode ZD.The reference voltage of comparator CP1 is determined by the output voltage of comparator CP2. That is, the collector potential Vc of power transistor Q is supplied to the in-phase end of comparator CP2 through resistance R1 and R2, comparator CP2's Output voltage carries out partial pressure by resistance R3 and R4 and is supplied to comparator CP1.The unsaturation of comparator CP2 detection power transistor Q Region, when its output is reversed to " low ", the reference voltage of comparator CP1 is reduced essentially to zero.On the other hand, it is controlling The circuit output being connected on power supply E through load resistance R5.In such a configuration, when phase inverter 14 work normally, Without flow through overcurrent in power transistor Q, and when cutting off progress normally switch work between region and zone of saturation, The output of comparator CP2 is " height ", and the output of comparator CP1 is " height ".In this state, as described above, according to auxiliary crystalline substance The turn-on deadline of body pipe q1 carries out ON-OFF control to power transistor Q.Overcurrent is flowed through when power transistor Q conducting, When the terminal voltage of resistance R is more than setting value and rises, the output of comparator CP1 switchs to " height " from " low ", makes thyristor SCR Conducting, so the collector potential of the auxiliary collector potential of transistor q1 rises.The guard mode only connects in control signal S Continue during the logical control time.When controlling signal S1 becomes the cut-off control time, the collector electricity of auxiliary transistor q1 Position becomes " low " or thyristor SCR is connected.The present invention, which provides, this protects circuit that can not interrupt to the confession of the electric power of load The state of the danger such as detection of excessive current in the case where giving protects power transistor and load.In addition, due to not being as previous Excessive current detection unit is set on direct current supply line, but is arranged in correspondence with each power transistor, so can be rapid And deal adequately with the generation of precarious position.In turn, power transistor can be prevented in unsaturation regional work, it can be reliably Protect motor.
According to a further embodiment of the invention, a kind of motor machine is also provided comprising above-mentioned servo motor, it is described electronic Machine includes robot.
It should be noted that language used in this specification primarily to readable and introduction purpose and select, and It is not configured to explanation or defining the subject matter of the present invention and selects.Therefore, without departing from the scope of the appended claims and In the case where spirit, many modifications and changes are obvious for those skilled in the art.It is right In the scope of the present invention, the disclosure done to the present invention is illustrative and not restrictive, protection model of the presently claimed invention It encloses and is defined by the appended claims.

Claims (5)

1. a kind of servo motor comprising shell and setting rotor inside the shell, the first stator that rotor outer periphery is arranged in And driver, which is characterized in that be provided with magnetic screen pedestal inside the shell to carry out Magnetic isolation, armature spindle to pedestal interior or exterior space By magnetic suspension bearing being axially set on pedestal along pedestal, magnetic suspension bearing includes being arranged on pedestal internal cavity inner wall Second stator and the sleeve that gap is provided between the second stator are staggeredly equipped with N polarity and S polarity permanent magnetic on sleeve Body.
2. servo motor according to claim 1, which is characterized in that driver includes at least measuring unit, for the Winding on one stator provides alternating current to generate the drive part of rotating excitation field and for second on magnetic suspension bearing Winding on stator provides alternating current to generate the drive part of magnetic suspension support force, and the measuring unit is for measuring rotor Rotation angle, generate the drive part of rotating excitation field according to measured rotation angle and apply electric energy to the winding on the first stator, The drive part for generating magnetic suspension support force, which applies electric energy to the winding on the second stator according to measured rotation angle, makes rotor Axis magnetcisuspension floats on pedestal.
3. servo motor according to claim 2, which is characterized in that the drive part for generating magnetic suspension support force includes turning Parallel operation and support force current generator, converter is according to the following formula by location error Δ θ*It is transformed to two axis support forces instruction Fx *With Fy *:
In formula, A is conversion coefficient, and r is the radius of sleeve;
Support force current generator includes 2 axis/3 principal axis transformation units, current-order generation unit and inverter, wherein 2 axis/3 axis Converter unit generates three axis support force instruction value F1*, F2*, F3* according to the following formula:
Current-order generation unit generates and F1*, F2*, F3* proportional current instruction value id1*, id2*, id3*;
Inverter generates the electric current id1, id2 of driving three windings of magnetic suspension according to current instruction value id1*, id2*, id3*, id3。
4. servo motor according to claim 3, which is characterized in that each power transistor of the inverter, which has, to be protected Protection circuit.
5. a kind of robot, which is characterized in that including any servo motor of claim 1-4.
CN201910545848.5A 2019-06-23 2019-06-23 Intelligent servo motor and robot Active CN110336435B (en)

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CN110336435B CN110336435B (en) 2024-04-19

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04236188A (en) * 1991-01-14 1992-08-25 Toshiba Corp Self-levitation motor system
CN101247056A (en) * 1999-04-22 2008-08-20 株式会社美姿把 Actuating electric generator
WO2011114912A1 (en) * 2010-03-15 2011-09-22 学校法人東京理科大学 Bearingless motor
CN203166490U (en) * 2013-03-29 2013-08-28 王陈宁 IGBT (Insulated Gate Bipolar Transistor) over-current protection device
CN103997176A (en) * 2014-05-26 2014-08-20 江苏大学 Bearingless brushless direct-current motor and levitation force control method
CN107181420A (en) * 2016-03-10 2017-09-19 富士电机株式会社 Inverter driving apparatus and semiconductor module
CN109474152A (en) * 2018-11-17 2019-03-15 王俊炜 A kind of starting electric motor and controller circuit
CN109962594A (en) * 2019-05-05 2019-07-02 大国重器自动化设备(山东)股份有限公司 Double output shaft servo motor for robot
CN110011504A (en) * 2019-05-05 2019-07-12 大国重器自动化设备(山东)股份有限公司 Single output shaft servo motor for robot
CN210405050U (en) * 2019-06-23 2020-04-24 大国重器自动化设备(山东)股份有限公司 Intelligent servo motor and robot

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04236188A (en) * 1991-01-14 1992-08-25 Toshiba Corp Self-levitation motor system
CN101247056A (en) * 1999-04-22 2008-08-20 株式会社美姿把 Actuating electric generator
WO2011114912A1 (en) * 2010-03-15 2011-09-22 学校法人東京理科大学 Bearingless motor
CN203166490U (en) * 2013-03-29 2013-08-28 王陈宁 IGBT (Insulated Gate Bipolar Transistor) over-current protection device
CN103997176A (en) * 2014-05-26 2014-08-20 江苏大学 Bearingless brushless direct-current motor and levitation force control method
CN107181420A (en) * 2016-03-10 2017-09-19 富士电机株式会社 Inverter driving apparatus and semiconductor module
CN109474152A (en) * 2018-11-17 2019-03-15 王俊炜 A kind of starting electric motor and controller circuit
CN109962594A (en) * 2019-05-05 2019-07-02 大国重器自动化设备(山东)股份有限公司 Double output shaft servo motor for robot
CN110011504A (en) * 2019-05-05 2019-07-12 大国重器自动化设备(山东)股份有限公司 Single output shaft servo motor for robot
CN210405050U (en) * 2019-06-23 2020-04-24 大国重器自动化设备(山东)股份有限公司 Intelligent servo motor and robot

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