CN110333416A - A kind of high-voltage electrolytic capacitor durability testing system and method - Google Patents

A kind of high-voltage electrolytic capacitor durability testing system and method Download PDF

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Publication number
CN110333416A
CN110333416A CN201910723452.5A CN201910723452A CN110333416A CN 110333416 A CN110333416 A CN 110333416A CN 201910723452 A CN201910723452 A CN 201910723452A CN 110333416 A CN110333416 A CN 110333416A
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CN
China
Prior art keywords
electrolytic capacitor
measured
voltage
discharge
resistance
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Pending
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CN201910723452.5A
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Chinese (zh)
Inventor
颜翰菁
阳宏珍
周家兵
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Changzhou Huawei Electronics Co Ltd
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Changzhou Huawei Electronics Co Ltd
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Priority to CN201910723452.5A priority Critical patent/CN110333416A/en
Publication of CN110333416A publication Critical patent/CN110333416A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/003Environmental or reliability tests
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • G01R31/013Testing passive components
    • G01R31/016Testing of capacitors

Abstract

The invention belongs to electrolytic capacitor durability test technical fields, a kind of high-voltage electrolytic capacitor durability testing system, including DC power source unit, energy storage buffer capacitor, control circuit unit, charge switch, parameter setting unit, detection circuit unit, discharge switch, electrolytic capacitor to be measured, first resistor and second resistance are provided;Charging peaks electric current is adjusted by setting first resistor, discharge peak currents are adjusted by setting second resistance, it is in parallel with DC power source unit by setting energy storage buffer capacitor, DC power source unit internal resistance is reduced by energy storage buffer capacitor, enough electric currents are provided for electrolytic capacitor to be measured charging, charge switch is controlled by setting parameter setting unit and discharge switch connects frequency, to solve at present in the big ripple charge and discharge durability test of electrolytic capacitor, the ripple current waveform that traditional instrument generates is not inconsistent with practical application and frequency is fixed, the problem of can not adjusting.

Description

A kind of high-voltage electrolytic capacitor durability testing system and method
Technical field
The invention belongs to electrolytic capacitor durability test technical fields, and in particular to a kind of high-voltage electrolytic capacitor durability survey Test system and method.
Background technique
Electrolytic capacitor is one kind of capacitor, and metal foil is anode, and being close to the oxidation film of metal with anode is dielectric, cathode It is collectively constituted by conductive material, electrolyte and other materials, because electrolyte is the major part of cathode, therefore electrolytic capacitor obtains Name.
Currently, being to the technical principle of the instrument of resistance to ripple test of electrolytic capacitor: applying a Constant Direct Current to electrolytic capacitor It is superimposed the sinusoidal ac of 120Hz or 100KHz on the basis of voltage, generates a pulsating dc voltage, by adjusting output exchange The electric current of electricity examines electrolytic capacitor so that the peak value of pulsating volage is not more than the voltage rating of electrolytic capacitor with this condition The performances such as temperature rise and service life.
The alternating current that traditional instrument generates is continuous sine wave, and peak value is 1.414 times of virtual value, however, electrolysis electricity The ripple current harmonic components held in practical applications are very high, show interrupted pulse sharp wave, peak point current and virtual value The ratio between electric current is significantly larger than 1.414, moreover, the frequency for the ripple current that traditional instrument generates is fixed 120Hz, is not adjustable, It is unable to satisfy the more low-frequency ripple current durability simulation test of industrial frequency transformer.
Summary of the invention
The invention reside in a kind of high-voltage electrolytic capacitor durability testing system and method is provided, to solve at present to electrolysis electricity In the big ripple charge and discharge durability test held, the ripple current waveform and practical application that traditional instrument generates are not inconsistent and frequency is solid It is fixed, the problem of can not adjusting.
The invention is realized in this way the present invention provides a kind of high-voltage electrolytic capacitor durability testing system, including direct current Power supply unit, energy storage buffer capacitor, control circuit unit, charge switch, parameter setting unit, detection circuit unit, electric discharge are opened Pass, electrolytic capacitor to be measured, first resistor and second resistance,
Wherein, the energy storage buffer capacitor is in parallel with DC power source unit, and the electrolytic capacitor to be measured, fills at first resistor Electric switch and energy storage buffer capacitor are sequentially connected in series into a closed circuit,
The electrolytic capacitor to be measured, second resistance and discharge switch are sequentially connected in series to form another closed circuit
The charge switch, discharge switch, parameter setting unit and detection circuit unit respectively with control circuit unit Series connection.
Preferably, the first resistor is connected with charge switch, and the first resistor is connected with electrolytic capacitor to be measured, described First resistor is for adjusting charging peaks electric current.
Preferably, the adjusting formula of the charging peaks electric current are as follows:
Wherein, U0For the voltage rating of electrolytic capacitor to be measured, the U1For the charging initial voltage of electrolytic capacitor to be measured, R1 For the resistance value of first resistor.
Preferably, the second resistance is connected with discharge switch, and the second resistance and electrolytic capacitor to be measured pass through electric discharge Switch series connection, the second resistance is for adjusting discharge peak currents.
Preferably, the adjusting formula of the discharge peak currents are as follows:
Wherein, U01For the voltage rating of electrolytic capacitor to be measured, R2 is the resistance value of second resistance.
Preferably, the first resistor and second resistance are power resistor.
Preferably, the parameter setting unit is connected with control circuit unit, and the parameter setting unit is filled for controlling Electric switch and discharge switch make-and-break time, that is, electrolytic capacitor to be measured ripple current frequencies, the parameter setting unit is for setting The end of charge voltage of the final discharging voltage of electrolytic capacitor to be measured and electrolytic capacitor to be measured.
A kind of high-voltage electrolytic capacitor durability test method, it is characterised in that: the following steps are included:
Step S1: setting the final discharging voltage and end of charge voltage of electrolytic capacitor by parameter setting unit, and Charge switch and discharge switch make-and-break time,
Step S2: when the conducting of control circuit unit control discharge switch and charge switch disconnect in step S1, electricity to be measured Solution capacitor is discharged by second resistance,
Step S3: when the discharge operation that detection circuit unit detects that electrolytic capacitor to be measured carries out reaches parameter in step S1 When the final discharging voltage of the electrolytic capacitor to be measured of setup unit setting, control circuit unit sends signal and stops electric discharge,
Step S4: when the conducting of control circuit unit control charge switch and discharge switch disconnect in step S1, direct current Source unit is the end of charge voltage that electrolytic capacitor to be measured charge to parameter setting unit setting.
Preferably, the charge switch and discharge switch are used for electrolytic capacitor to be measured lower than 100Hz low-frequency test.
Preferably, the control circuit unit uses PLC single-chip microcontroller.
Compared with prior art, the beneficial effects of the present invention are: adjusting charging peaks electric current by setting first resistor, Discharge peak currents are adjusted by setting second resistance, it is in parallel with DC power source unit by setting energy storage buffer capacitor, pass through Energy storage buffer capacitor reduces DC power source unit internal resistance, enough electric currents is provided for electrolytic capacitor to be measured charging, by the way that parameter is arranged Setup unit controls charge switch and discharge switch make-and-break time, that is, electrolytic capacitor to be measured ripple current frequencies, is set by parameter Order member is used to set the final discharging voltage of electrolytic capacitor to be measured and the end of charge voltage of electrolytic capacitor to be measured, to solve At present to the ripple current waveform and practical application that in the big ripple charge and discharge durability test of electrolytic capacitor, traditional instrument is generated Not the problem of not being inconsistent, and frequency is fixed, can not adjusting.
Detailed description of the invention
Fig. 1 is system structure diagram of the invention;
Fig. 2 is step flow diagram of the invention;
1- DC power source unit, 2- energy storage buffer capacitor, 3- control circuit unit, 4- charge switch, 5- parameter setting list Member, 6- detection circuit unit, 7- discharge switch, 8- electrolytic capacitor to be measured, 9- first resistor, 10- second resistance.
Specific embodiment
Below in conjunction with the attached drawing in inventive embodiments, the technical method in inventive embodiments is carried out clearly and completely Description, it is clear that described embodiment is only invention a part of the embodiment, instead of all the embodiments.Based in invention Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, Belong to the range of invention protection.
The present invention provides a kind of high-voltage electrolytic capacitor durability testing system, including DC power source unit referring to FIG. 1-2, 1, energy storage buffer capacitor 2, control circuit unit 3, charge switch 4, parameter setting unit 5, detection circuit unit 6, discharge switch 7, electrolytic capacitor 8 to be measured, first resistor 9 and second resistance 10,
Wherein, the energy storage buffer capacitor 2 is in parallel with DC power source unit 1, the electrolytic capacitor 8 to be measured, first resistor 9, charge switch 4 and energy storage buffer capacitor 2 are sequentially connected in series into a closed circuit,
The electrolytic capacitor to be measured 8, second resistance 10 and discharge switch 7 are sequentially connected in series to form another closed circuit
The charge switch 4, discharge switch 7, parameter setting unit 5 and detection circuit unit 6 respectively with control circuit Unit 3 is connected.
In the present embodiment, the energy storage buffer capacitor 2 is in parallel with DC power source unit 1, the charge switch 4 and control Circuit unit 3 processed is connected, and the control circuit unit 3 is connected with detection circuit unit 6, the detection circuit unit 6 with it is to be measured Electrolytic capacitor 8 is in parallel, and the discharge switch 7 is connected into closed circuit by second resistance 10 and electrolytic capacitor 8 to be measured, described to put Electric switch 7 is connected with control circuit unit 3, is electrolytic capacitor 8 to be measured charging, DC power supply by setting DC power source unit 1 Unit 1 is that electrolytic capacitor to be measured conveys DC voltage, reduces by 1 internal resistance of DC power source unit by setting energy storage buffer capacitor 2, protects Voltage when card DC power source unit 1 charges to electrolytic capacitor 8 to be measured is not reduced significantly, prevent supply voltage not enough and influence to Survey electrolytic capacitor ripple test effect.
Further, the first resistor (9) is connected with charge switch (4), the first resistor (9) and electrolysis to be measured electricity Hold (8) series connection, the first resistor (9) is for adjusting charging peaks electric current.
Further, the adjusting formula of the charging peaks electric current are as follows:
Wherein, U0For the voltage rating of electrolytic capacitor 8 to be measured, the U1For the charging initial voltage of electrolytic capacitor 8 to be measured, R1 is the resistance value of first resistor 9.
In the present embodiment, the first resistor 9 is connected with charge switch 4, the first resistor 9 and electrolysis electricity to be measured Hold 8 series connection, the first resistor 9 is in parallel with detection circuit unit 6, and the first resistor 9 passes through the adjusting of charging peaks electric current Formula adjusts charging peaks electric current, and when control circuit unit 3 sends charging signals, charge switch 4 is closed, and discharge switch 7 is disconnected It opens, DC power source unit 1 is electrolysis to be measured by first resistor 9 by charge switch 4 after the buffering of energy storage buffer capacitor 2 Capacitor 8 charges, and adjusts DC power source unit 1 by first resistor 9 and is input to the charging peaks electric current in electrolytic capacitor 8 to be measured.
Further, the second resistance 10 is connected with discharge switch 7, the second resistance 10 and electrolytic capacitor 8 to be measured It is connected by discharge switch 7, the second resistance 10 is for adjusting discharge peak currents.
Further, the adjusting formula of the discharge peak currents are as follows:
Wherein, U01For the voltage rating of electrolytic capacitor 8 to be measured, R2 is the resistance value of second resistance 10.
In the present embodiment, the second resistance 10 is connected with charge switch 4, the second resistance 10 and electrolysis to be measured Capacitor 8 is connected, and the second resistance 10 is in parallel with detection circuit unit 6, and the second resistance 10 passes through discharge peak currents tune It saves formula and adjusts discharge peak currents, when control circuit unit sends discharge signal, discharge switch 7 is closed, and charge switch 4 is disconnected It opens, electrolytic capacitor 8 to be measured discharges by second resistance 10, adjusts the discharge peak in electrolytic capacitor 8 to be measured by second resistance 10 It is worth electric current.
Further, the first resistor 9 and second resistance 10 are power resistor.
It in the present embodiment, is power resistor, power resistor power consumption by setting first resistor 9 and second resistance 10 Greatly, charging peaks electric current and discharge peak currents, first electricity are adjusted by setting first resistor 9 and second resistance 10 respectively Resistance 9 is connected with charge switch 4, and the first resistor 9 is connected with electrolytic capacitor 8 to be measured, the first resistor 9 and detection circuit list Member 6 is in parallel, and the first resistor 9 is closed for adjusting charging peaks electric current, charge switch 4, when discharge switch 7 disconnects, power supply By charge switch 4, then flow to first resistor 9, for electrolytic capacitor 8 to be measured charge, by be arranged second resistance 10, described second Resistance 10 is connected with electrolytic capacitor 8 to be measured, and the second resistance 10 is in parallel with detection circuit unit 6, and discharge switch 7 is closed, and is filled Electric switch 4 is opened, and electrolytic capacitor 8 to be measured passes through discharge switch 7, then flows to the electric discharge of second resistance 10,
Further, the parameter setting unit 5 is connected with control circuit unit 3, and the parameter setting unit 5 is for setting Set the ripple current frequencies of charge switch 4 Yu 7 make-and-break time of discharge switch electrolytic capacitor 8 i.e. to be measured, the parameter setting unit 5 For setting the final discharging voltage of electrolytic capacitor 8 to be measured and the end of charge voltage of electrolytic capacitor to be measured 8.
In the present embodiment, the parameter setting unit 5 is connected with control circuit unit 3, the parameter setting unit 5 For the ripple current frequencies of charge switch 4 Yu 7 make-and-break time of discharge switch electrolytic capacitor i.e. to be measured, the parameter setting to be arranged Unit 5 is used to set the final discharging voltage of electrolytic capacitor 8 to be measured and the end of charge voltage of electrolytic capacitor to be measured 8, by setting It sets parameter setting unit 5 and has solved the ripple current that the big ripple charge and discharge durability test instrument of traditional electrolytic capacitor generates Waveform is not inconsistent with practical application, and frequency is fixed 120Hz, is not adjustable, and it is more low-frequency to be unable to satisfy industrial frequency transformer use The problem of ripple current durability simulation test.
In the present embodiment, control circuit unit 3 issues charging signals, and charge switch 4 is closed, and discharge switch 7 disconnects, DC power source unit 1 is buffered through energy storage buffer capacitor 2, by charge switch 4, by first resistor 9, for electrolytic capacitor 8 to be measured 8 end of charge voltage of electrolytic capacitor to be measured for charging to the setting of parameter setting unit 5, the charging for completing electrolytic capacitor 8 to be measured are surveyed Examination, then, control circuit unit 3 issue discharge signal, and charge switch 4 disconnects, and discharge switch 7 is closed, and control electrolysis electricity to be measured Hold by discharge switch 7, discharge by second resistance 10, is set when detection circuit unit 6 detects electrolytic capacitor 8 to be measured and is discharged to parameter When the final discharging voltage of 5 setting of order member, control circuit unit 3, which issues signal control discharge switch and disconnects, stops electric discharge, complete At the discharge test of electrolytic capacitor 8 to be measured.Repeatedly.
A kind of high-voltage electrolytic capacitor durability test method, comprising the following steps:
Step S1: setting the final discharging voltage and end of charge voltage of electrolytic capacitor 8 by parameter setting unit 5, with And 7 make-and-break time of charge switch 4 and discharge switch,
Step S2: to be measured when control circuit unit 3 controls the conducting of discharge switch 7 and the disconnection of charge switch 4 in step S1 Electrolytic capacitor 8 is discharged by second resistance,
Step S3: join when detection circuit unit 6 detects that the discharge operation that electrolytic capacitor 8 to be measured carries out reaches in step S1 When the final discharging voltage for the electrolytic capacitor to be measured 8 that number setup unit 5 is set, control circuit unit 3 sends signal and stops electric discharge,
Step S4: when control circuit unit 3 controls the conducting of charge switch 4 and the disconnection of discharge switch 7 in step S1, direct current Power supply unit 1 is the end of charge voltage that electrolytic capacitor 8 to be measured charge to the setting of parameter setting unit 5.
In the present embodiment, control circuit unit 3 issues charging signals, and charge switch 4 is closed, and discharge switch 7 disconnects, DC power source unit 1 is buffered through energy storage buffer capacitor 2, by charge switch 4, by first resistor 9, for electrolytic capacitor 8 to be measured 8 end of charge voltage of electrolytic capacitor to be measured for charging to the setting of parameter setting unit 5, the charging for completing electrolytic capacitor 8 to be measured are surveyed Examination, then, control circuit unit 3 issue discharge signal, and charge switch 4 disconnects, and discharge switch 7 is closed, and electrolytic capacitor 8 to be measured is logical Over-discharge electric switch 7, by second resistance 10, electric discharge is set when detection circuit unit 6 detects electrolytic capacitor 8 to be measured and is discharged to parameter When the final discharging voltage of 5 setting of order member, control circuit unit 3 issues signal control DC power source unit 1 and stops electric discharge, complete At the discharge test of electrolytic capacitor 8 to be measured.Repeatedly.
Further, the charge switch 4 is lower than 100Hz low-frequency test for electrolytic capacitor 8 to be measured with discharge switch 7.
Further, the control circuit unit 3 uses PLC single-chip microcontroller.
In in the present embodiment, described control unit 3 uses PLC single-chip microcontroller, and PLC single-chip microcontroller has stronger general Property, applicability is wide, and controlling DC power source unit 1 by setting control unit 3 carries out charging and discharging to electrolytic capacitor to be measured, thus Realize the durability test to electrolytic capacitor 8 to be measured.
While there has been shown and described that the embodiment invented, for the ordinary skill in the art, Ke Yili Solution can carry out a variety of variations, modification, replacement to these embodiments in the case where not departing from the principle and spirit of invention and become The range of type, invention is defined by the appended claims and the equivalents thereof.

Claims (10)

1. a kind of high-voltage electrolytic capacitor durability testing system, it is characterised in that: including DC power source unit (1), energy storage buffer Capacitor (2), control circuit unit (3), charge switch (4), parameter setting unit (5), detection circuit unit (6), discharge switch (7), electrolytic capacitor (8) to be measured, first resistor (9) and second resistance (10),
Wherein, the energy storage buffer capacitor (2) is in parallel with DC power source unit (1), the electrolytic capacitor (8) to be measured, the first electricity Resistance (9), charge switch (4) and energy storage buffer capacitor (2) are sequentially connected in series into a closed circuit,
The electrolytic capacitor to be measured (8), second resistance (10) and discharge switch (7) are sequentially connected in series to form another closed circuit
The charge switch (4), discharge switch (7), parameter setting unit (5) and detection circuit unit (6) respectively with control Circuit unit (3) series connection.
2. a kind of high-voltage electrolytic capacitor durability testing system according to claim 1, it is characterised in that: first electricity Resistance (9) is connected with charge switch (4), and the first resistor (9) is connected with electrolytic capacitor to be measured (8), and the first resistor (9) is used In adjusting charging peaks electric current.
3. a kind of high-voltage electrolytic capacitor durability testing system according to claim 2, it is characterised in that: the charging peak It is worth the adjusting formula of electric current are as follows:
Wherein, U0For the voltage rating of electrolytic capacitor to be measured (8), the U1For the charging initial voltage of electrolytic capacitor to be measured (8), R1 is the resistance value of first resistor (9).
4. a kind of high-voltage electrolytic capacitor durability testing system according to claim 3, it is characterised in that: second electricity Resistance (10) is connected with discharge switch (7), and the second resistance (10) is connected with electrolytic capacitor to be measured (8) by discharge switch (7), The second resistance (10) is for adjusting discharge peak currents.
5. a kind of high-voltage electrolytic capacitor durability testing system according to claim 4, it is characterised in that: the discharge peak It is worth the adjusting formula of electric current are as follows:
Wherein, U01For the voltage rating of electrolytic capacitor to be measured (8), R2 is the resistance value of second resistance (10).
6. a kind of high-voltage electrolytic capacitor durability testing system according to claim 5, it is characterised in that: first electricity Hindering (9) and second resistance (10) is power resistor.
7. a kind of high-voltage electrolytic capacitor durability testing system according to claim 6, it is characterised in that: the parameter is set Order member (5) is connected with control circuit unit (3), and the parameter setting unit (5) is opened for controlling charge switch (4) with electric discharge (7) make-and-break time, that is, electrolytic capacitor to be measured ripple current frequencies are closed, the parameter setting unit (5) is for setting electrolysis to be measured The final discharging voltage of capacitor (8) and the end of charge voltage of electrolytic capacitor to be measured (8).
8. a kind of high-voltage electrolytic capacitor durability test method, it is characterised in that: the following steps are included:
Step S1: setting the final discharging voltage and end of charge voltage of electrolytic capacitor (8) by parameter setting unit (5), with And charge switch (4) and discharge switch (7) make-and-break time,
Step S2: when control circuit unit (3) control discharge switch (7) conducting and charge switch (4) disconnect in step S1, to Electrolytic capacitor (8) are surveyed to discharge by second resistance,
Step S3: join when detection circuit unit (6) detects that the discharge operation that electrolytic capacitor to be measured (8) carry out reaches in step S1 When the final discharging voltage of the electrolytic capacitor to be measured (8) of number setup unit (5) setting, control circuit unit (3) sends signal and stops Only discharge,
Step S4: when control circuit unit (3) control charge switch (4) conducting and discharge switch (7) disconnect in step S1, directly Galvanic electricity source unit (1) is the end of charge voltage that electrolytic capacitor to be measured (8) charge to parameter setting unit (5) setting.
9. a kind of high-voltage electrolytic capacitor durability test method according to claim 8, it is characterised in that: the charging is opened It closes (4) and discharge switch (7) and is lower than 100Hz low-frequency test for electrolytic capacitor to be measured (8).
10. a kind of high-voltage electrolytic capacitor durability test method according to claim 8, it is characterised in that: the control Circuit unit (3) uses PLC single-chip microcontroller.
CN201910723452.5A 2019-08-07 2019-08-07 A kind of high-voltage electrolytic capacitor durability testing system and method Pending CN110333416A (en)

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CN111337741A (en) * 2020-04-17 2020-06-26 常州华威电子有限公司 Automatic test recorder for leakage current of electrolytic capacitor
CN112611930A (en) * 2020-12-03 2021-04-06 上海新时达电气股份有限公司 Information prediction method, system, electronic device and storage medium
CN113358955A (en) * 2021-06-02 2021-09-07 格力电器(合肥)有限公司 Method for detecting reliability of electrolytic capacitor

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CN111337741A (en) * 2020-04-17 2020-06-26 常州华威电子有限公司 Automatic test recorder for leakage current of electrolytic capacitor
CN112611930A (en) * 2020-12-03 2021-04-06 上海新时达电气股份有限公司 Information prediction method, system, electronic device and storage medium
CN113358955A (en) * 2021-06-02 2021-09-07 格力电器(合肥)有限公司 Method for detecting reliability of electrolytic capacitor

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Inventor after: Yan Hanjing

Inventor after: Yang Hongzhen

Inventor after: Zhou Jiabing

Inventor before: Yan Hanjing

Inventor before: Yang Hongzhen

Inventor before: Zhou Jiabing