Disclosure of Invention
The invention aims to provide a self-adaptive shaft seal steam supply system which can avoid overlarge thermal stress of the shaft diameter, prevent a large shaft from being locked and reduce the service life loss of a rotor.
In order to solve the technical problem, the invention provides a self-adaptive shaft seal steam supply system which comprises a shaft seal main pipe, a door lever air leakage adjusting steam supply branch, an overflow branch, a bypass pneumatic branch, a high-pressure cylinder shaft seal, a middle-pressure cylinder shaft seal and a low-pressure cylinder shaft seal.
Preferably, the shaft seal device further comprises a water spray desuperheater, and the water spray desuperheater is arranged on the shaft seal main pipe branch.
Preferably, a water spray regulating valve is arranged on a water supply pipeline of the water spray desuperheater.
Preferably, a safety valve is arranged on the shaft seal mother pipe.
Preferably, an overflow valve is arranged on the shaft seal main pipe.
Preferably, a bypass pneumatic valve is arranged on the bypass pneumatic branch.
Preferably, the shaft seal device further comprises a gas leakage check valve, and the high-pressure cylinder shaft seal and the intermediate-pressure cylinder shaft seal are both communicated with the shaft seal main pipe through the gas leakage check valve.
Preferably, the system further comprises a differential pressure transmitter arranged on the valve rod air leakage adjusting steam supply branch, and the differential pressure transmitter interlocks the opening and closing of the bypass pneumatic valve.
Preferably, the shaft seal cooling device is communicated with a leakage main pipe of the low-pressure cylinder shaft seal.
Preferably, at least one shaft exhaust fan is arranged on the shaft seal cooler.
The invention provides a self-adaptive shaft seal steam supply system which mainly comprises a shaft seal main pipe, a door lever air leakage adjusting steam supply branch, an overflow branch, a bypass pneumatic branch, a high-pressure cylinder shaft seal, a medium-pressure cylinder shaft seal and a low-pressure cylinder shaft seal. According to the self-adaptive shaft seal steam supply system provided by the invention, when the unit is started, after the auxiliary steam supply is jammed due to failure, the pressure difference between two sides of the auxiliary steam supply steam leakage check valve is increased, and the differential pressure transmitter sends a signal to close the regulating valve of the steam supply branch adjusted by the air leakage of the door lever, so that the steam supply is prevented from being interrupted, and cold air leaks into the cylinder; when self sealss operating mode, when the bearing seal supplies vapour pressure to increase, differential pressure transmitter sends the signal and opens the governing valve that the door lever gas leakage adjusted and supplied vapour branch road, prevents that the bearing seal supplies vapour pipeline superpressure, increases the security and the anti fault capability of this system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
In a specific embodiment provided by the invention, the self-adaptive shaft seal steam supply system mainly comprises a shaft seal main pipe 1, a door rod air leakage adjusting steam supply branch 2, an overflow branch 3, a bypass pneumatic branch 4, a high pressure cylinder shaft seal 5, an intermediate pressure cylinder shaft seal 6 and a low pressure cylinder shaft seal 7, wherein an auxiliary steam regulating valve 9 is arranged at the inlet end of the shaft seal main pipe 1, the inlet end of the shaft seal main pipe 1 is respectively communicated with the door rod air leakage adjusting steam supply branch 2, the overflow branch 3 and the bypass pneumatic branch 4 so as to communicate the shaft seal main pipe 1 with an auxiliary steam station, and the outlet end of the shaft seal main pipe 1 is respectively communicated with a rear shaft seal of the high pressure cylinder shaft seal 5 and a rear shaft seal of the intermediate pressure cylinder shaft seal 6.
The inlet end of the main shaft seal pipe 1 is provided with an auxiliary steam regulating valve 9, the auxiliary steam regulating valve 9 is used for regulating the temperature of steam introduced from an auxiliary steam station, the inlet end of the main shaft seal pipe 1 is respectively regulated with the air leakage of a door lever to supply a steam branch 2, the overflow branch 3 is communicated with a bypass pneumatic branch 4, the air leakage of the door lever is regulated to supply the steam branch 2, the overflow branch 3 and the bypass pneumatic branch 4 are used for completing the temperature and the pressure of the steam introduced into the auxiliary steam station under different starting conditions of the unit, the steam inlet of the main shaft seal pipe 1 is disconnected and communicated with the auxiliary steam station, and the steam outlet end of the main shaft seal pipe 1 is respectively communicated with a rear shaft seal of a high-pressure cylinder shaft seal 5 and a rear shaft seal of an intermediate-pressure cylinder shaft seal 6.
In the actual operation process of the unit, when the unit is in a cold starting working condition, auxiliary steam is used for setting the pressure and the temperature of the steam in the main shaft seal pipe 1 through the auxiliary steam regulating valve 9 and then directly supplying the steam to the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6, at the moment, the steam turbine is opened in a cold state, the temperature of the low-pressure cylinder shaft seal 7 is lower, the steam temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8 and then supplied to the low-pressure cylinder shaft seal 7, and the safety valve and the overflow valve are standby to fulfill the steam demand on the unit.
When the unit is in a thermal state and an extreme thermal state shutdown working condition, due to the operating working condition of the unit, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are both in a high-temperature state, at the moment, the door rod air leakage adjusting steam supply branch 2 ensures that the intermediate-pressure main steam door, the intermediate-pressure regulating door, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are isolated from cold air and cold water, the phenomenon that a large shaft is locked due to the meeting of the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 with the cold air and the cold water is avoided, after the problem is solved, the unit is started under the thermal state and extreme thermal state working conditions, at the moment, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 cannot be reduced or are reduced little, the door rod air leakage adjusting steam supply branch 2 to the main pipe 1 directly supplies steam to the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6, and the steam turbine is in a thermal state and interlocks the auxiliary steam regulating valve 9 and the bypass pneumatic branch 4 to set pressure, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then the steam is supplied to the low-pressure cylinder shaft seal 7, and the safety valve 10 and the overflow branch 3 are reserved.
When the unit is in a deep peak regulation self-sealing working condition, the auxiliary steam regulating valve 9 is closed, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are in a steam leakage state, steam leakage of the door rod air leakage regulating steam supply branch 2, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 is transmitted to the shaft seal main pipe 1 through the steam leakage check valve 11, the differential pressure transmitter 12 monitors the steam leakage pressure difference, the regulating valve of the door rod air leakage regulating steam supply branch 2 is interlocked to be opened, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then the low-pressure cylinder shaft seal 7 is supplied with steam, and the safety valve 10 and the overflow branch 3 are reserved.
When the unit is in a self-sealing working condition, the auxiliary steam regulating valve 9 is closed, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are in a steam leakage state, steam leakage of the front shaft seal of the high-pressure cylinder shaft seal 5 and the front shaft seal of the intermediate-pressure cylinder shaft seal 6 is transmitted to the main shaft seal pipe 1 through the steam leakage check valve 11, the differential pressure transmitter 12 monitors the steam leakage pressure difference, the regulating valve of the steam supply branch pipe 2 is opened through air leakage regulation of the interlocking door lever, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then steam is supplied to the low-pressure cylinder shaft seal 7, the overflow valve 13 is opened, steam in the main shaft seal pipe 1 is set to a set value, and the safety valve 10 is used for standby.
In order to optimize the advantage that the self-adaptive shaft seal steam supply system in the above embodiment can preferably perform steam on the unit, the self-adaptive shaft seal steam supply system further comprises a water spray desuperheater 8, and the water spray desuperheater 8 is arranged on a branch of the communication between the shaft seal main pipe 1 and the low-pressure cylinder shaft seal 7. Because of the instability of the unit, the unit can be started under different working conditions, for example, the unit is started under a cold starting working condition, auxiliary steam is used for setting the pressure and the temperature of the steam in the main shaft seal pipe 1 through the auxiliary steam regulating valve 9 and then directly supplying the steam to the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6, at the moment, the steam turbine is opened in a cold state, the temperature of the low-pressure cylinder shaft seal 7 is lower, the steam temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8 and then supplied to the low-pressure cylinder shaft seal 7, and the safety valve and the overflow valve are in standby use to meet the steam requirement of the unit; for example, the unit is in a thermal state and an extreme thermal state shutdown condition, due to the operating condition of the unit, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are both in a high temperature state, at this time, the door rod air leakage adjusting steam supply branch 2 ensures that the intermediate pressure main steam door, the intermediate pressure regulating door, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are isolated from cold air and cold water, so as to avoid the large shaft locking caused by the meeting of the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 with the cold air and the cold water, after the problem is solved, the unit is started in the thermal state and extreme thermal state condition, at this time, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are not reduced or are reduced little, the door rod air leakage adjusting steam supply branch 2 to the main pipe 1 directly supplies steam to the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6, at this time, the steam turbine is in the thermal state and interlocks the auxiliary steam regulating valve 9 and the bypass pneumatic branch 4 to set pressure, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then the steam is supplied to the low-pressure cylinder shaft seal 7, the safety valve 10 and the overflow branch 3 are standby, the steam supply branch 2 is adjusted through the air leakage of the door lever to supply steam to the front shaft seal of the high-pressure cylinder shaft seal 5, the front shaft seal of the intermediate-pressure cylinder shaft seal 6, the rear shaft seal of the high-pressure cylinder shaft seal 5 and the rear shaft seal of the intermediate-pressure cylinder shaft seal 6 to carry out independent temperature matching, and the steam of a low-temperature ground can be provided for the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, so that the excessive thermal stress of the shaft diameter is avoided, the locking of a large shaft is prevented, and the service life loss of a rotor is reduced.
Further, a water spray regulating valve is provided on a water supply pipeline of the water spray desuperheater 8. Because the operating condition of unit is different, divide into multiple operation and start-up condition, so, high pressure cylinder bearing seal 5, the temperature difference of intermediate pressure cylinder bearing seal 6 and low pressure cylinder bearing seal 7, it has low to have high, consequently, when satisfying high pressure cylinder bearing seal 5, the temperature demand of intermediate pressure cylinder bearing seal 6 and low pressure cylinder bearing seal 7, add the water spray governing valve on the supply pipeline of water spray desuperheater 8, the temperature control range that can make steam is more extensive, satisfy high pressure cylinder bearing seal 5 better, the temperature demand of intermediate pressure cylinder bearing seal 6 and low pressure cylinder bearing seal 7.
Further, a safety valve is arranged on the shaft seal main pipe 1; an overflow valve is arranged on the shaft seal main pipe 1. The pressure and temperature control of the shaft seal system are automatic control, the system provides shaft seal steam for a host and a water supply pump turbine, the system is provided with a shaft seal pressure automatic adjusting device, an overflow pressure relief device and a shaft seal air exhaust device, a permanent steam filter is arranged at a shaft seal steam inlet, the shaft seal steam system comprises an electric isolation valve for switching a shaft seal steam source, a pressure reducing valve, a bypass valve, a pressure relief valve, other valves, instruments, temperature reducing equipment, relevant auxiliary equipment and the like, the system steam supply main pipe 1 is also provided with a safety valve 10, the pressure of the steam in the steam supply main pipe 1 can be adjusted through the safety valve 10, the efficiency of adjusting the steam pressure of the steam supply main pipe 1 is improved, and the situation that the safety of a unit is threatened due to overhigh steam supply pressure can be prevented.
Further, a bypass pneumatic valve is arranged on the bypass pneumatic branch 4. The bypass pneumatic valve of the bypass pneumatic branch 4 can assist in adjusting the pressure of steam inside the shaft seal main pipe 1, the pressure of the steam inside the shaft seal main pipe 1 can be adjusted as required, the stability of the steam pressure inside the shaft seal main pipe 1 is improved, and the unit is guaranteed to operate safely and stably.
Further, the self-adaptive shaft seal steam supply system further comprises a gas leakage check valve 11, and the door rod gas leakage, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are communicated with the shaft seal main pipe 1 through the gas leakage check valve. For example, under the unit self-sealing working condition, the auxiliary steam regulating valve 9 is closed, the high-pressure cylinder shaft seal 5 and the intermediate-pressure cylinder shaft seal 6 are in a steam leakage state, steam leakage of the front shaft seal of the high-pressure cylinder shaft seal 5 and the front shaft seal of the intermediate-pressure cylinder shaft seal 6 is transmitted to the shaft seal main pipe 1 through the steam leakage check valve 11, the differential pressure transmitter 12 monitors the steam leakage pressure difference, the regulating valve of the steam supply branch 2 is adjusted to be opened through air leakage of the interlocking door lever, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then steam is supplied to the low-pressure cylinder shaft seal 7, the overflow valve 13 is opened, steam in the shaft seal main pipe 1 is set to a set value, and the safety valve 10 is used for standby. The setting of gas leakage check valve 11 can make the unit when self sealss operating mode, avoids revealing of high pressure cylinder bearing seal 5, 6 steam of intermediate pressure cylinder bearing seal, makes steam return shaft seal female pipe 1, has saved the unit and has restarted the renewed demand of steam, reduces unit running cost.
Further, the self-adaptive shaft seal steam supply system further comprises a differential pressure transmitter 8 arranged on the valve rod air leakage adjusting steam supply branch 2, and the differential pressure transmitter 8 interlocks the opening and closing of the bypass pneumatic valve. For example, the unit is in a thermal state and an extreme thermal state shutdown condition, due to the operating condition of the unit, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are both in a high temperature state, at this time, the door rod air leakage adjusting steam supply branch 2 ensures that the intermediate pressure main steam door, the intermediate pressure adjusting door, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are isolated from cold air and cold water, so as to avoid the phenomenon that a big shaft is locked due to the meeting of the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 with the cold air and the cold water, after the problem is solved, the unit is started under the thermal state and extreme thermal state conditions, at this time, the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6 are not reduced or are reduced little, the door rod air leakage adjusting steam supply branch 2 to the main pipe 1 directly supplies steam to the high pressure cylinder shaft seal 5 and the intermediate pressure cylinder shaft seal 6, at this time, the steam turbine is in a thermal state and interlocks the auxiliary steam adjusting valve 9 and the bypass pneumatic branch 4 to set pressure, the steam supply temperature is reduced to the temperature required by the low-pressure cylinder shaft seal 7 through the water spray desuperheater 8, then the steam is supplied to the low-pressure cylinder shaft seal 7, and the safety valve 10 and the overflow branch 3 are reserved. Differential pressure transmitter 8's setting has improved the regulation efficiency of the female pipe 1 inside steam pressure of bearing seal, and the steam pressure difference that detects through differential pressure transmitter 8 feeds back control system, carries out timely regulation, improves the efficiency of adjusting the female pipe 1 steam pressure of bearing seal, can prevent to supply steam pressure too high and endanger unit safety.
Further, the self-adaptive shaft seal steam supply system also comprises a shaft seal cooler 14 communicated with a gas leakage main pipe of the low-pressure cylinder shaft seal 7; at least one shaft exhaust fan is arranged on the shaft seal cooler 14. In addition, a shaft seal steam cooler with 100% of capacity and two shaft-adding fans with 100% of capacity are arranged for discharging non-condensable gas in the shaft seal steam cooler, and the two electric exhaust fans are mutually standby, so that the guarantee of safe and stable operation of the unit is improved.
To sum up, the self-adaptation bearing seal steam supply system that this embodiment provided mainly includes the shaft seal mother pipe, the door lever leaks gas and adjusts the steam supply branch road, the overflow branch road, the pneumatic branch road of bypass, high pressure cylinder bearing seal, intermediate pressure cylinder bearing seal and low pressure cylinder bearing seal, the entry end of the shaft seal mother pipe is provided with supplementary steam control valve, and the entry end of the shaft seal mother pipe respectively with the door lever leaks gas and adjusts the steam supply branch road, overflow branch road and the pneumatic branch road intercommunication of bypass to supply the shaft seal mother pipe and supplementary steam station intercommunication, the exit end of the shaft seal mother pipe respectively with the back bearing seal of high pressure cylinder bearing seal, the back bearing seal intercommunication of intermediate pressure cylinder bearing seal. According to the self-adaptive shaft seal steam supply system provided by the invention, when the unit is started, after the auxiliary steam supply is jammed due to failure, the pressure difference between two sides of the auxiliary steam supply steam leakage check valve is increased, and the differential pressure transmitter sends a signal to close the regulating valve of the steam supply branch adjusted by the air leakage of the door lever, so that the steam supply is prevented from being interrupted, and cold air leaks into the cylinder; when self sealss operating mode, when the bearing seal supplies vapour pressure to increase, differential pressure transmitter sends the signal and opens the governing valve that the door lever gas leakage adjusted and supplied vapour branch road, prevents that the bearing seal supplies vapour pipeline superpressure, increases the security and the anti fault capability of this system. The steam seal system can automatically switch from the start of the unit to the full-load operation according to the steam supply requirement of the steam seal of the unit in the whole process; the self-sealing steam seal system has the advantages of simplicity, safety, reliability, good working condition adaptability and the like.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.