CN110315732A - Multi-fluid same layer co-extrusion pipeline and its production die head and method - Google Patents

Multi-fluid same layer co-extrusion pipeline and its production die head and method Download PDF

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Publication number
CN110315732A
CN110315732A CN201910513025.4A CN201910513025A CN110315732A CN 110315732 A CN110315732 A CN 110315732A CN 201910513025 A CN201910513025 A CN 201910513025A CN 110315732 A CN110315732 A CN 110315732A
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CN
China
Prior art keywords
pipeline
fluid
same layer
arc section
production
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CN201910513025.4A
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Chinese (zh)
Inventor
孟祥天
赵青
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Individual
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Individual
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Priority to CN201910513025.4A priority Critical patent/CN110315732A/en
Publication of CN110315732A publication Critical patent/CN110315732A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/335Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/14Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
    • B32B5/142Variation across the area of the layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/133Rigid pipes of plastics with or without reinforcement the walls consisting of two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/107Ceramic
    • B32B2264/108Carbon, e.g. graphite particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses multi-fluid same layer co-extrusion pipeline and its production die heads and method, which includes several layers from outside to inside, it is characterized in that: the innermost layer contacted with fluid its 3600Section on be divided into several arc sections as needed, functional material is added as needed in the material of main part of every section of circular arc.Using the multi-fluid same layer co-extrusion pipeline of production die head of the invention and method production, pipeline innermost layer assigns multiple functions in same level, generates different role respectively to the fluid transmitted, to change by a variety of unfavorable characters of transmission fluid.

Description

Multi-fluid same layer co-extrusion pipeline and its production die head and method
Technical field
The invention belongs to pipeline fields, and in particular to multi-fluid same layer co-extrusion pipeline and its production die head and method.
Background technique
It is well known that in daily work life, pipeline is the means of delivery of fluid;At present on the basis of single-layer pipeline There is multi-layered composite pipe again, existing multiple tube is layering coextru-lamination from outside to inside, practical directly to contact only with fluid For innermost layer;For expansion line function, some adds simple function material, this single function in the material of main part of innermost layer The use scope of the tubing of energy is limited;Two above functions materials of addition in the material of main part of innermost layer also, but it is necessary Guarantee that two above functions materials do not chemically react between each other;In addition, even if two above functions materials are not changed Learn reaction, also due under same volume additive amount reduction, and lead to the reduction of function, pipe design requirement be not achieved.
Summary of the invention
The purpose of the present invention is: design multi-fluid same layer co-extrusion pipeline and its production die head and method, using of the invention Production die head and method produce a kind of multi-fluid same layer co-extrusion pipeline, and pipeline innermost layer is made to assign multiple functions in same level.
The technical solution of the invention is as follows: the multi-fluid same layer co-extrusion pipeline includes several layers, feature from outside to inside Be: the innermost layer contacted with fluid its 3600Section on be divided into several arc sections as needed, arc section is in same layer Face is arranged successively, and functional material is added as needed in the material of main part of every section of circular arc.
Further, the arc section that identical function material is added in pipeline innermost layer is distributed in cruciform symmetry.
Further, different pigments are added in each arc section to distinguish.
Wherein, the production die head of the multi-fluid same layer co-extrusion pipeline, it includes die main body, and master is set on die main body Runner feeds the outermost layer of production pipeline by sprue;By shunting bracket, design runner is accurate by material needed for internal layer It is transported on the specific position of plug;Several arc section runners are set on plug again, several arc section runners are in plug 3600Section on be symmetric as needed, one of circular arc of the innermost layer of each arc section runner charging production pipeline Section.
Wherein, the production method of the multi-fluid same layer co-extrusion pipeline is: in pipeline production process, by it is different into Stream road, the material after being heated as fluid are respectively fed to the sprue of die main body and several arc section streams of plug Road;Recycle the influence to material fluidity of feeding speed, temperature, be ranked as needed each functional material innermost layer difference Distribution area and distributing position;Most multi-fluid same layer co-extrusion pipeline is formed through cooling and shaping afterwards.
The invention has the advantages that
1, pipeline innermost layer imparts multiple functions in same level, and simple transmit process is become certain reaction Journey generates different role to the fluid transmitted respectively, selectively eliminates or weakens the pessimum of fluid, retain the excellent of fluid Property, expand the use scope of tubing.
2, the die head of production pipeline is simple, and relative inexpensiveness is easy to use, stable.
3, the simple process of production pipeline, operation are easy, and technic index control is stablized, and ensure pipeline quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pipeline of the invention;
Fig. 2 is the cross-section of pipeline schematic diagram of Fig. 1;
Fig. 3 is the structural schematic diagram of pipeline production line of the invention;
Fig. 4 is the die head general assembly drawing of pipeline production line of the invention;
Fig. 5 is the die main body structural schematic diagram of Fig. 4;
Fig. 6 is the schematic cross-sectional view of Fig. 5;
Fig. 7 is the mandrel holder structural schematic diagram of Fig. 4;
Fig. 8 is the schematic cross-sectional view of Fig. 7;
Fig. 9 is the mandrel structure schematic diagram of Fig. 4;
The schematic cross-sectional view of Fig. 9 of Figure 10.
Specific embodiment
Further description of the technical solution of the present invention with reference to the accompanying drawings and examples, but is not to be construed as pair The limitation of technical solution, adaptive improvement on this basis come under protection scope of the present invention.
Embodiment 1: it is spare to prepare four acicular type zinc oxide crystal whisker master batch
It takes: handing over the four acicular type zinc oxide crystal whisker of big brilliant space science and technology, the linear polyethylene 7040 of Yangtze petrochemical industry, dispersing agent EBS in Chengdu; Various raw materials are put into high-speed mixer, are uniformly mixed;Mixture puts into flat double pelletizers by heating balance again In, pelletizing, cooling, drying are squeezed out, is collected spare;Wherein, four acicular type zinc oxide crystal whisker, linear polyethylene 7040 and dispersing agent The mass ratio of EBS is 7:90:3;Wherein, head setting stepwise temperature when granulation: 1 section 165 DEG C, 2 sections 175 DEG C, 3 section 185 DEG C, 4 sections 195 DEG C;Pelletizer squeezes out revolving speed: 29 r/min;Wherein, double pelletizers are put down by the outstanding molding machine production of Nanjing gold, high-speed stirring Machine is mixed to be produced by the new shellfish molding machine in Zhangjiagang.
Embodiment 2: it is spare to prepare bamboo carbon powder master batch
It takes: the high temperature active bamboo carbon powder of Anji County, Zhejiang Province, the linear polyethylene 7042 of Yangtze petrochemical industry, dispersing agent EBS;By various raw materials It puts into high-speed mixer, is uniformly mixed;Mixture is put into again in flat double pelletizers by heating balance, is cut through squeezing out Grain, cooling, drying, are collected spare;Wherein, high temperature active bamboo carbon powder, linear polyethylene 7042, dispersing agent EBS mass ratio be 7:90:3;Wherein, head setting stepwise temperature when granulation: 1 section 165 DEG C, 2 sections 175 DEG C, 3 sections 185 DEG C, 4 sections 195 DEG C;It makes Grain machine squeezes out revolving speed: 29 r/min;Wherein, double pelletizers are put down by the outstanding molding machine production of Nanjing gold, high-speed mixer is new by Zhangjiagang The production of shellfish molding machine.
Embodiment 3: production multi-fluid same layer co-extrusion pipeline
Raw and auxiliary material prepares: PPR pellet (Beijing Yanshan Petrochemical), 4220 Masterbatch (Huaian rise color masterbatch), four needle-shaped oxidations Zinc whisker master batch (embodiment 1), bamboo carbon powder master batch (embodiment 2).
Mechanical equipment (as shown in Figure 3):
50 single screw extrusion machines (2, Wuxi state great waves machinery);
32 single screw extrusion machines (1, Wuxi state great waves machinery);
20 color scale line machines (1, Wuxi state great waves machinery);
25-20 die head (1 set, as shown in Fig. 4-Figure 10);
Vacuum sizing water tank (1, Wuxi state great waves machinery);
Draw cutting machine (1, Wuxi state great waves machinery).
Production technology and process:
PPR pellet+color masterbatch puts into No. 1 machine after mixing
Temperature sets (DEG C): 1 section 2 sections 3 sections 4 sections
215 220 225 225
Revolving speed setting: 30 r/min
PPR pellet+ZnOw master batch puts into No. 2 machines after mixing
Temperature sets (DEG C): 1 section 2 sections 3 sections 4 sections
215 220 225 225
Revolving speed setting: 5 r/min
PPR pellet+bamboo carbon powder master batch puts into No. 3 machines after mixing
Temperature sets (DEG C): 1 section 2 sections 3 sections
220 225 230
Revolving speed setting: 20 r/min
PPR pellet+red master batch puts into No. 4 machines after mixing
Temperature sets (DEG C): 1 section 2 sections
195 195
Revolving speed setting: 1.9 r/min
Head temperature (DEG C): 210
Heat up each extruder simultaneously;After equalized temperature, successively start each extruder;The material of extrusion is cold by vacuum But it is formed, forms the pipe of the stable structure of our needs, as shown in Figure 1 and Figure 2.

Claims (5)

1. multi-fluid same layer co-extrusion pipeline, which includes several layers from outside to inside, it is characterized in that: the innermost layer contacted with fluid It is divided into several arc sections as needed on its 3600 section, arc section is arranged successively in same level, every section of circular arc Functional material is added as needed in material of main part.
2. multi-fluid same layer co-extrusion pipeline according to claim 1, it is characterized in that: adding identical function in pipeline innermost layer The arc section of material is distributed in cruciform symmetry.
3. multi-fluid same layer co-extrusion pipeline according to claim 1, it is characterized in that: adding different pigments in each arc section To distinguish.
4. the production die head of multi-fluid same layer co-extrusion pipeline, it includes die main body, and sprue is set on die main body, passes through master The outermost layer of runner charging production pipeline;By shunting bracket, runner is designed by material needed for internal layer and is precisely transported to plug Specific position on;Several arc section runners are designed on plug again, several arc section runners are the 360 of plug0Cut It is symmetric as needed on face, one of arc section of the innermost layer of each arc section runner difference feeding production pipeline.
5. the production method of multi-fluid same layer co-extrusion pipeline, it is characterized in that: passing through different feeding flows in pipeline production process Road, the material after being heated as fluid are respectively fed to the sprue of die main body and several arc section runners of plug; The influence of feeding speed, temperature to material fluidity is recycled, each functional material that is ranked as needed divides in the difference of innermost layer Cloth area and distributing position;Most multi-fluid same layer co-extrusion pipeline is formed through cooling and shaping afterwards.
CN201910513025.4A 2019-06-14 2019-06-14 Multi-fluid same layer co-extrusion pipeline and its production die head and method Pending CN110315732A (en)

Priority Applications (1)

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CN201910513025.4A CN110315732A (en) 2019-06-14 2019-06-14 Multi-fluid same layer co-extrusion pipeline and its production die head and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910513025.4A CN110315732A (en) 2019-06-14 2019-06-14 Multi-fluid same layer co-extrusion pipeline and its production die head and method

Publications (1)

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CN110315732A true CN110315732A (en) 2019-10-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110906066A (en) * 2019-12-09 2020-03-24 东台市竹林高科技材料有限公司 High-strength and high-pressure-resistance PVC (polyvinyl chloride) pipe and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738774A (en) * 2016-12-31 2017-05-31 剑河县连光复合塑料水管有限公司 Double-layer composite pipe extruded mould
WO2018166722A1 (en) * 2017-03-17 2018-09-20 Schlemmer Holding GmbH Multi-component extrusion spray head, multi-component extrusion system and method for producing a composite tube

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738774A (en) * 2016-12-31 2017-05-31 剑河县连光复合塑料水管有限公司 Double-layer composite pipe extruded mould
WO2018166722A1 (en) * 2017-03-17 2018-09-20 Schlemmer Holding GmbH Multi-component extrusion spray head, multi-component extrusion system and method for producing a composite tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110906066A (en) * 2019-12-09 2020-03-24 东台市竹林高科技材料有限公司 High-strength and high-pressure-resistance PVC (polyvinyl chloride) pipe and preparation method thereof

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