CN201538025U - Multi-product extrusion molding device - Google Patents
Multi-product extrusion molding device Download PDFInfo
- Publication number
- CN201538025U CN201538025U CN2009202202089U CN200920220208U CN201538025U CN 201538025 U CN201538025 U CN 201538025U CN 2009202202089 U CN2009202202089 U CN 2009202202089U CN 200920220208 U CN200920220208 U CN 200920220208U CN 201538025 U CN201538025 U CN 201538025U
- Authority
- CN
- China
- Prior art keywords
- melt
- gear pump
- planetary gear
- runner
- branch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 48
- 239000000155 melt Substances 0.000 claims abstract description 43
- 230000004931 aggregating effect Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/695—Flow dividers, e.g. breaker plates
- B29C48/70—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows
- B29C48/71—Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows for layer multiplication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/365—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using pumps, e.g. piston pumps
- B29C48/37—Gear pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/695—Flow dividers, e.g. breaker plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/86—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the nozzle zone
- B29C48/865—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92961—Auxiliary unit, e.g. for external melt filtering, re-combining or transfer between units
Abstract
The utility model relates to a multi-product extrusion molding device, which mainly comprises an extrusion system, a melt collecting device, a melt planet gear pump, a melt planet gear pump transmission and control device, a melt planet gear pump temperature control device, branch flow channels, branch flow channel temperature control devices and a head. As the multi-product extrusion molding device adopts the melt planet gear pump, the melt planet gear pump transmission and control device and the melt planet gear pump temperature control device thereof, flowing of melts entering the head is not directly affected by the extrusion system. As the planet gear pump has high flow splitting precision, one material flow is evenly split into a plurality of flows by the melt planet gear pump, and flow speed and pressure of each flow are decided by a planet gear corresponding to the flow. No influence exists among the branch flow channels as long as the melt planet gear pump works normally. When one branch has problems or is adjusted, normal production of other branches can not be affected. Production efficiency device is greatly improved, and simultaneously large-scale extrusion equipments are reasonably applied.
Description
Technical field
The utility model relates to extrusion molding equipment technology field, refers in particular to a kind of device that utilizes the planet smelt gear pump once to extrude a plurality of goods.
Background technology
Extrusion molding occupies very consequence in plastic product forming processing industry.According to statistics, in plastic product forming processing, the output of extrusion moulding product ranks first.With other forming methods relatively, extrusion molding has serialization production, productivity ratio height, be widely used the characteristics with smail investments and quick rerurn.Along with plastic extruding forming broad application and development, the type of extruder is increasing.
Extruder high speed, high yield can make the investor obtain the bigger output and the repayment of great number with lower input.Extruder efficiently be mainly reflected in high production, low energy consumption, low manufacturing cost aspect.In function aspects, screw extruder not only is used for the extrusion molding and the mixing processing of macromolecular material, and its purposes has been widened fields such as food, feed, electrode, explosive, building materials, packing, paper pulp, pottery.
At present, in order to improve shaping efficiency, the difficult point that extruder screw rotating speed high speed has also brought a series of needs to overcome: it is uneven that time of staying minimizing in screw rod can cause the mixing plasticizing of material as material, the excessive shear that stands material may cause hurried intensification of material and thermal decomposition, extrude stability control difficulty and can cause the fluctuation of extrudate physical dimension, the relevant servicing unit and the precision of control system must improve, the wearing and tearing of screw rod and machine barrel aggravation needs to adopt high abrasion and superelevation wear-resistant material, and how decelerator and bearing improve problem such as its life-span under situation about running up all need solution.
In the face of replacement of products the time, often face and utilize existing large-scale extruder to extrude the demand of the goods of small bore in the extrusion molding, at this moment, large-scale extruder is owing to turn round under the low speed situation, and rotating speed is not steady, and waste is serious.Also utilize an extruder to extrude two or more goods simultaneously at present, major part is only to extrude two goods, and reason is that two materials flows between goods influence each other seriously, if goods go wrong, another goods also can't normally carry out; One fluctuation occurs, and another also will be adjusted.And the more difficult realization of the goods that utilize an extruder to extrude different cross section simultaneously.
The utility model content
The purpose of this utility model provides a kind of extrusion molding apparatus, utilizes large-scale extruder to extrude a plurality of goods simultaneously, and the production between each goods influences each other little, can make the goods of different cross section simultaneously.
The technical solution of the utility model is, a kind of multiple products extrusion molding apparatus, mainly comprise extrusion system, the melt aggregating apparatus, the melt planetary gear pump, pump drive of melt planetary gear and control device, melt planetary gear pump temperature control equipment, branch's runner, affluent-dividing channel temp control device, head, extrusion system comprises one or more extruder, the inlet of melt aggregating apparatus is connected with the outlet of the melt of extrusion system, the melt aggregating apparatus will compile from the melt of one or more extruder, the melt aggregating apparatus has one or more inlets, the melt aggregating apparatus has an outlet, the outlet of melt aggregating apparatus is connected with melt planetary gear pump intake, flow through its temperature of melt of melt planetary gear pump temperature control equipment control, the rotation of pump drive of melt planetary gear and control device control melt planetary gear pump middle gear, regulate rotating speed, the flow of control melt, melt is divided into some branches and flows out from melt planetary gear pump discharge behind the melt planetary gear pump, each melt planetary gear pump discharge connects branch's runner, and each branch's runner is connected with head.Control the temperature of the melt of each branch's runner by affluent-dividing channel temp control system according to the mobility status of mouth mould place melt.
The extrusion system of a kind of multiple products extrusion molding apparatus of the utility model can be single screw extrusion machine, double screw extruder, multi-screw extruder, mill extruder, two-rotor continuous mixer, when extrusion system comprises many extruders, can be the combination of these extruders.
The melt planetary gear pump temperature control equipment of a kind of multiple products extrusion molding apparatus of the utility model add thermal recovery heating rod, heating collar or heater strip.
The heating of the runner temperature control system of a kind of multiple products extrusion molding apparatus of the utility model can be adopted heating rod, heating collar or heater strip.
The branch runner grouping back of a kind of multiple products extrusion molding apparatus of the utility model is connected with head, every group has one, two or more branches runner, jointly to a head feed, be used to produce the different cross section shape and sectional dimension differs bigger goods by two or more branches runner.Cut-off equipment is set at it on by two or more branches runner branch's runner in groups, increases the controllability of complex section product molding.
The expressing technique process of a kind of multiple products extrusion molding apparatus of the utility model is: macromolecular material is after the loading hopper of extruder enters machine barrel, macromolecular material is plastifying under the effect of extruder temperature controller system and under the effect of the shearing force of screw rod rotation formation, the macromolecular material of fusing is that melt enters into the melt aggregating apparatus from the outlet of extruder outflow, melt enters into the melt planetary gear pump again through the melt aggregating apparatus, the melt that the melt planetary gear pump will compile is divided into uniform some branches, divide number to equal planetary number, each branch outlet of melt planetary gear pump connects branch's runner, melt enters in the head through branch's runner, again through typing, cooling obtains a plurality of goods simultaneously.According to the cross sectional shape of goods and the mobility status of melt, can control the temperature of the melt of each branch's runner by affluent-dividing channel temp control system, because the flow behavior of macromolecular material is very big to dependence on temperature.
The utility model is owing to having adopted melt planetary gear pump and the pump drive of melt planetary gear thereof and control device, melt planetary gear pump temperature control equipment, melt enters flowing of head and is not subjected to directly influencing of extrusion system, if when requiring extrusion system that high output is provided, can select many middle-size and small-size extruders feed simultaneously for use, reduce and made making and the application cost that large-scale extruder brings.Extrusion system also can be selected large-scale extruder, utilizes its bigger production capacity, obtains a plurality of goods simultaneously.Because planetary gear pump shunting precision height, the melt planetary gear pump evenly is divided into multiply with one materials flow, per share flow velocity and pressure are determined by corresponding planetary gear with it, as long as the melt planetary gear pump is working properly, branch's runner is not influence each other, one of them branch goes wrong or adjusts, and can not influence the ordinary production of other branches.Production efficiency improves greatly, and large-scale extrusion equipment has also obtained rational application simultaneously.
Description of drawings
Fig. 1 is the vertical view of a kind of multiple products extrusion molding apparatus of the utility model.
Among the figure: 1. pump drive of melt planetary gear and control device, 2. extrusion system, 3. melt aggregating apparatus, 4. melt planetary gear pump temperature control equipment, 5. melt planetary gear pump, 6. branch's runner, 7. affluent-dividing channel temp control device, 8. head.
The specific embodiment
Figure 1 shows that a kind of embodiment of multiple products extrusion molding apparatus.A kind of multiple products extrusion molding apparatus of the utility model, mainly comprise pump drive of melt planetary gear and control device 1, extrusion system 2, melt aggregating apparatus 3, melt planetary gear pump temperature control equipment 4, melt planetary gear pump 5, branch's runner 6, affluent-dividing channel temp control device 7, head 8, the inlet of melt aggregating apparatus 3 is connected with the melt outlet of extrusion system 2, melt aggregating apparatus 3 will compile from the melt of one or more extruder, melt aggregating apparatus 3 has one or more inlets, melt aggregating apparatus 3 has an outlet, the outlet of melt aggregating apparatus 3 is connected with the inlet of melt planetary gear pump 5, flow through its temperature of melt of melt planetary gear pump temperature control equipment 4 control, the rotation of pump drive of melt planetary gear and control device 1 control melt planetary gear pump 5 middle gears, regulate rotating speed, the flow of control melt, melt is divided into some branches and flows out from the outlet of melt planetary gear pump 5 behind melt planetary gear pump 5, the outlet of each melt planetary gear pump 5 of melt planetary gear pump 5 connects branch's runner 6, the affluent-dividing channel temp control system 7 that is installed on branch's runner 6 is regulated the melt temperature of flowing through herein, and branch's runner 6 is connected with handpiece body 9.
Extrusion system adopts large-scale single screw extrusion machine in the present embodiment, and the melt planetary gear has six planetary gears, and branch's runner 6 is six, is connected with six heads 8.Control the temperature of the melt of each branch's runner 6 according to the mobility status of head 8 content melts by affluent-dividing channel temp control system, for example when certain section melt flow rate is slow, improve the melt control temperature of corresponding therewith branch's runner 6.Because programming rate is slower, slowly carries out during adjusting, waiting flows mediates when stablizing again.8 places can increase some sensors at head, and the adjustment formation closed-loop control with affluent-dividing channel temp control device is carried out conciliation automatically.
Branch's runner 6 grouping back of a kind of multiple products extrusion molding apparatus of the utility model is connected with head 8, jointly to head 8 feed, is used to produce the different cross section shape and sectional dimension differs bigger goods by two or more branches runner 6.
Heating rod is all adopted in the heating of the melt planetary gear pump temperature control equipment 4 of a kind of multiple products extrusion molding apparatus of the utility model and the heating of affluent-dividing channel temp control device 7.
Claims (3)
1. multiple products extrusion molding apparatus, mainly comprise extrusion system, the melt aggregating apparatus, the melt planetary gear pump, pump drive of melt planetary gear and control device, melt planetary gear pump temperature control equipment, branch's runner, affluent-dividing channel temp control device, head, the melt aggregating apparatus has entrance and exit, the inlet of melt aggregating apparatus is connected with the outlet of the melt of extrusion system, the melt aggregating apparatus has an outlet, the outlet of melt aggregating apparatus is connected with melt planetary gear pump intake, flow through its temperature of melt of melt planetary gear pump temperature control equipment control, the rotation of pump drive of melt planetary gear and control device control melt planetary gear pump middle gear, melt is divided into some branches and flows out from melt planetary gear pump discharge behind the melt planetary gear pump, each melt planetary gear pump discharge connects branch's runner, it is characterized in that: branch's runner is connected with head, and affluent-dividing channel temp control system is controlled the temperature of the melt of each branch's runner.
2. multiple products extrusion molding apparatus according to claim 1, it is characterized in that: extrusion system is single screw extrusion machine, double screw extruder, multi-screw extruder, mill extruder, two-rotor continuous mixer, when extrusion system comprises many extruders, or the combination of these extruders.
3. multiple products extrusion molding apparatus according to claim 1 is characterized in that: branch runner grouping back is connected with head, and every group has one, two or more branches runner, on two or more branches runner branch's runner in groups cut-off equipment is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202202089U CN201538025U (en) | 2009-10-26 | 2009-10-26 | Multi-product extrusion molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202202089U CN201538025U (en) | 2009-10-26 | 2009-10-26 | Multi-product extrusion molding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201538025U true CN201538025U (en) | 2010-08-04 |
Family
ID=42589479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202202089U Expired - Fee Related CN201538025U (en) | 2009-10-26 | 2009-10-26 | Multi-product extrusion molding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201538025U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102039655A (en) * | 2009-10-26 | 2011-05-04 | 青岛科技大学 | Multi-product extrusion molding device |
| CN103568269A (en) * | 2012-08-10 | 2014-02-12 | 宁波康润机械科技有限公司 | Irregular-cross-section plastic product extrusion device |
| CN104972636A (en) * | 2015-05-28 | 2015-10-14 | 保定东禾塑业有限公司 | Profile flow divider |
| CN114250670A (en) * | 2020-09-23 | 2022-03-29 | 深圳市卓宝科技股份有限公司 | Pitch construction robot |
-
2009
- 2009-10-26 CN CN2009202202089U patent/CN201538025U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102039655A (en) * | 2009-10-26 | 2011-05-04 | 青岛科技大学 | Multi-product extrusion molding device |
| CN103568269A (en) * | 2012-08-10 | 2014-02-12 | 宁波康润机械科技有限公司 | Irregular-cross-section plastic product extrusion device |
| CN104972636A (en) * | 2015-05-28 | 2015-10-14 | 保定东禾塑业有限公司 | Profile flow divider |
| CN104972636B (en) * | 2015-05-28 | 2017-09-12 | 蒙城县欣瑞特建材有限公司 | A kind of section bar current divider |
| CN114250670A (en) * | 2020-09-23 | 2022-03-29 | 深圳市卓宝科技股份有限公司 | Pitch construction robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100804 Termination date: 20121026 |