CN110314396A - Lying pipe falling film evaporator - Google Patents
Lying pipe falling film evaporator Download PDFInfo
- Publication number
- CN110314396A CN110314396A CN201910664273.9A CN201910664273A CN110314396A CN 110314396 A CN110314396 A CN 110314396A CN 201910664273 A CN201910664273 A CN 201910664273A CN 110314396 A CN110314396 A CN 110314396A
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- frame
- heat exchanger
- falling film
- film evaporator
- vaporizing body
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- 239000011552 falling film Substances 0.000 title claims abstract description 56
- 230000008016 vaporization Effects 0.000 claims abstract description 114
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 34
- 239000007921 spray Substances 0.000 claims description 24
- 230000033001 locomotion Effects 0.000 claims description 22
- 230000001680 brushing effect Effects 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 4
- 238000010025 steaming Methods 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 18
- 229910052802 copper Inorganic materials 0.000 description 18
- 239000010949 copper Substances 0.000 description 18
- 230000002093 peripheral effect Effects 0.000 description 13
- 239000002585 base Substances 0.000 description 12
- 238000001704 evaporation Methods 0.000 description 12
- 230000008020 evaporation Effects 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002699 waste material Substances 0.000 description 11
- 230000017525 heat dissipation Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 238000011010 flushing procedure Methods 0.000 description 9
- 238000011084 recovery Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 239000010408 film Substances 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 238000001914 filtration Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000003390 Chinese drug Substances 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical class [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000005439 thermosphere Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
This application involves a kind of lying pipe falling film evaporators.Above-mentioned lying pipe falling film evaporator includes air inlet pipe, vaporizing body, heat exchanger tube, spraying mechanism, frame, driving mechanism and multiple brush members, vaporizing body is connect with air inlet pipe, vaporizing body is formed with accommodating chamber, steam (vapor) outlet, the first mounting hole and multiple second mounting holes, and steam (vapor) outlet, the first mounting hole and multiple second mounting holes are connected to accommodating chamber;The number of heat exchanger tube be it is multiple, each heat exchanger tube is arranged in corresponding second mounting hole and connect with vaporizing body, and each heat exchanger tube is connected to air inlet pipe;Spraying mechanism is arranged in the first mounting hole and connect with vaporizing body, and the liquid outlet of spraying mechanism is arranged towards multiple heat exchanger tubes;Driving mechanism is set on vaporizing body.Reciprocal cleaning is done since hairbrush is not parked in heat exchange pipe surface, to reach the function of preventing heat exchanger tube surface scale.
Description
Technical field
This application involves the technical fields of solution evaporation equipment, more particularly to a kind of lying pipe falling film evaporator.
Background technique
Lying pipe falling film evaporator is widely used in the water phase of light industry industry or the evaporation and concentration of organic phase solution, especially
For waste water or traditional Chinese drug inspissation.Specifically, under normal pressure or vacuum condition, lying pipe falling film evaporator be used for waste water or Chinese medicine into
Row continuously or discontinuously, the evaporation and concentration of single-action or multiple-effect.Lying pipe falling film evaporator passes through PLC (Programmable Logic
Controller, programmable logic controller (PLC)) or DCS (Distributed Control System, dcs)
Etc. forms come control system temperature and pressure motor revolving speed, to keep the evaporation of system to balance.Lying pipe falling film evaporator
Working principle are as follows: evaporator material is sprayed by atomizer to heat exchange pipe surface, and material is under gravity along heat exchanger tube
Flowing forms film downwards, and steam is passed through in heat exchanger tube, and the material outside heat exchanger tube is transferred energy to after condensation, inhales material
It receives steam energy and forms thin film evaporation, generate secondary steam and enter next effect evaporator or MVR after gas-liquid separation
(Mechanical Vapor Recompression, mechanical steam recompression technology) vapour compression machine.
The waste water material of lying pipe falling film evaporator is walked outside pipe, and pure steam is walked in pipe, i.e., waste water flows outside heat exchanger tube, is steamed
Vapour flows in heat exchanger tube, although non flouling behaviour in this way in heat exchanger tube, the outer wall of heat exchanger tube is easy fouling, makes lying pipe falling liquid film
Evaporator needs periodic cleaning and cleaning cycle is shorter, expends a large amount of acid and alkali cleansing solution, leads to the clear of lying pipe falling film evaporator
Manage higher cost.
Summary of the invention
Based on this, it is necessary to for the higher problem of disposal costs of lying pipe falling film evaporator, provide a kind of lying pipe falling liquid film
Evaporator.
A kind of lying pipe falling film evaporator, comprising:
Air inlet pipe;
Vaporizing body, the vaporizing body are connect with the air inlet pipe, and the vaporizing body is formed with accommodating chamber, steam goes out
Mouth, the first mounting hole and multiple second mounting holes, the steam (vapor) outlet, first mounting hole and multiple second mounting holes
It is connected to the accommodating chamber;
Multiple heat exchanger tubes, each heat exchanger tube be arranged in corresponding second mounting hole and with the vaporizing body
Connection, each heat exchanger tube are connected to the air inlet pipe;
Spraying mechanism, the spraying mechanism is arranged in first mounting hole and connect with the vaporizing body, described
The liquid outlet of spraying mechanism is arranged towards the multiple heat exchanger tube;
Driving mechanism, the driving mechanism are set on the vaporizing body;
Frame, the frame, which is located in the accommodating chamber and rolls with the vaporizing body, to be connected, the frame also with institute
The power output end connection of driving mechanism is stated, the driving mechanism drives the frame back and forth to transport relative to the vaporizing body
It is dynamic;The multiple heat exchanger tube is arranged in the cross-wise direction rectangular array formula perpendicular with the direction of motion of the frame;And
Multiple brush members, the multiple brush member are arranged side by side in the frame, and each brush member is located at
Between the adjacent two column heat exchanger tube, the brush member drives the frame to lead relative to the evaporation in the driving mechanism
The outer wall of heat exchanger tube described in brushing under body motion state.
Above-mentioned lying pipe falling film evaporator, steam is entered by air inlet pipe, since each heat exchanger tube is arranged in the second installation
It is connected in hole and with air inlet pipe, making each heat exchanger tube has into steam;Evaporator material is sprayed by spraying mechanism, due to spray
The liquid outlet for drenching mechanism is arranged towards heat exchanger tube, sprays evaporator material to heat exchange pipe surface, evaporator by spraying mechanism
Material flows downward along heat exchanger tube under the effect of gravity, and to form film in heat exchange pipe surface, the steam being passed through in heat exchanger tube is cold
Evaporator material is transferred energy to after solidifying, material steam energy forms thin film evaporation, so that secondary steam is generated, secondary steam
It is discharged by steam (vapor) outlet, next effect evaporator or MVR vapour compression machine is entered in this way after gas-liquid separation;At the same time,
Driving mechanism driver framework is moved back and forth relative to vaporizing body, i.e., frame is rolled around relative to vaporizing body, due to multiple
Brush member is arranged side by side in frame, moves back and forth multiple brush members with frame relative to vaporizing body, and due to more
A heat exchanger tube is arranged in the cross-wise direction rectangular array formula perpendicular with the direction of motion of frame, and each brush member is located at
Between adjacent two column heat exchanger tube, enables the outer wall of the adjacent two column heat exchanger tube of the reciprocal brushing of brush member, improve heat exchanger tube
Brushing efficiency does reciprocal cleaning since hairbrush is not parked in heat exchange pipe surface, to reach the function of preventing heat exchanger tube surface scale.
The driving mechanism is motor-driven mechanism in one of the embodiments,.
The driving mechanism includes motor, transmission shaft, gear and rack gear, the motor peace in one of the embodiments,
Periphery loaded on the vaporizing body, the power output shaft of the motor and the transmission axis connection, the vaporizing body open up
There is third mounting hole, the transmission shaft is arranged in the third mounting hole and is rotatablely connected with the vaporizing body, the gear
In the accommodating chamber and it is sheathed on the transmission shaft;The rack gear is set to the frame, and the rack gear and the gear
Engaged transmission, motor driven transmission shaft are rotated relative to vaporizing body, transmission shaft driven gear rotation, since wheel and rack is nibbled
Transmission is closed, makes rack gear relative to gear movement, so that frame rolling be made to be connected to vaporizing body, i.e., driver framework is relative to evaporation
Main body moves back and forth.
The lying pipe falling film evaporator further includes seal assembly in one of the embodiments, and the seal assembly blocks
In the third mounting hole, and the seal assembly is sheathed on the transmission shaft, and connecting transmission shaft with vaporizing body has
Preferable leakproofness.
The periphery of the vaporizing body is equipped with support plate in one of the embodiments, and the driving mechanism is set to described
Support plate is set to driving mechanism on vaporizing body.
First boss and second boss are formed on the inner wall of the accommodating chamber in one of the embodiments,;The frame
Frame includes frame body, the first idler wheel and the second idler wheel, and first idler wheel and second idler wheel are rotationally connected with described
Frame body, the power output end of the driving mechanism are connect with the frame body, and the multiple brush member connects side by side
In the frame body, the first boss supports first idler wheel, and the second boss supports second idler wheel, makes to steam
Body supports frame is sent out, and rolls vaporizing body and frame and connects.
The first boss is equipped with the first guide rail in one of the embodiments, and first idler wheel offers and institute
Compatible first guide groove in cross section of the first guide rail is stated, the first boss in order to avoid the first idler wheel slips away makes the first idler wheel first
It is smoothly slided on boss;The second boss is equipped with the second guide rail, and second idler wheel offers and second guide rail
Compatible second guide groove in cross section, the second boss in order to avoid the second idler wheel slips away keeps the second idler wheel steady in second boss
Ground sliding.
The lying pipe falling film evaporator further includes pinch roller assembly in one of the embodiments, and the pinch roller assembly is set to
In the vaporizing body, and pinch roller assembly rolling is connected to the frame body, and frame body is avoided to lead relative to evaporation
Occur the situation shaken in body motion process, rolls frame body more stablely relative to first boss and second boss.
In one of the embodiments, the pinch roller assembly be connected to the chassis body away from first idler wheel
Side rolls pinch roller assembly preferably and is connected to chassis body.
The pinch roller assembly includes mounting base and the second idler wheel in one of the embodiments, and the mounting base is set to institute
It states in accommodating chamber and is connect with the vaporizing body, be set to pinch roller assembly in vaporizing body, the second idler wheel rotation connection
In the mounting base, the second idler wheel rolling is connected to the frame body, pinch roller assembly rolling is made to be connected to frame body.
Detailed description of the invention
Fig. 1 is the schematic diagram of the lying pipe falling film evaporator of an embodiment;
Fig. 2 is the schematic diagram that the frame of lying pipe falling film evaporator shown in Fig. 1 is connect with brush member;
Fig. 3 is the partial schematic diagram of lying pipe falling film evaporator shown in Fig. 2;
Fig. 4 is the partial schematic diagram of lying pipe falling film evaporator shown in Fig. 1;
Fig. 5 is the schematic diagram at another visual angle of lying pipe falling film evaporator shown in Fig. 1;
Fig. 6 is the partial schematic diagram of lying pipe falling film evaporator shown in Fig. 5;
Fig. 7 is the schematic diagram that lying pipe falling film evaporator shown in Fig. 5 is connect with drain pipe;
Fig. 8 is the partial sectional view of drain pipe shown in Fig. 7;
Fig. 9 is the partial schematic diagram at the another visual angle of lying pipe falling film evaporator shown in Fig. 1.
Specific embodiment
The application in order to facilitate understanding more fully retouches lying pipe falling film evaporator below with reference to relevant drawings
It states.The preferred embodiment of lying pipe falling film evaporator is given in attached drawing.But lying pipe falling film evaporator can use many differences
Form realize, however it is not limited to embodiment described herein.On the contrary, purpose of providing these embodiments is makes to lying pipe
The disclosure of falling film evaporator is more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side " and similar statement for illustrative purposes only, are not meant to be the only embodiment.
Unless otherwise defined, all technical and scientific terms used herein and the technical field for belonging to the application
The normally understood meaning of technical staff is identical.Only it is in the term used in the description of lying pipe falling film evaporator herein
The purpose of description specific embodiment, it is not intended that in limitation the application.Term " and or " used herein includes one
Or any and all combinations of multiple relevant listed items.
One embodiment is, a kind of lying pipe falling film evaporator includes air inlet pipe, vaporizing body, heat exchanger tube, spraying mechanism, frame
Frame, driving mechanism and multiple brush members, the vaporizing body are connect with the air inlet pipe, and the vaporizing body is formed with appearance
Receive chamber, steam (vapor) outlet, the first mounting hole and multiple second mounting holes, the steam (vapor) outlet, first mounting hole and multiple institutes
The second mounting hole is stated to be connected to the accommodating chamber;The number of heat exchanger tube be it is multiple, each heat exchanger tube is arranged in accordingly
It is connect in second mounting hole and with the vaporizing body, each heat exchanger tube is connected to the air inlet pipe;The spray
Mechanism is arranged in first mounting hole and connect with the vaporizing body, and the liquid outlet of the spraying mechanism is towards described more
A heat exchanger tube setting;The driving mechanism is set on the vaporizing body;The frame be located in the accommodating chamber and with it is described
Vaporizing body rolls connection, and the frame is also connect with the power output end of the driving mechanism, and the driving mechanism drives institute
Frame is stated to move back and forth relative to the vaporizing body;The multiple heat exchanger tube is in perpendicular with the direction of motion of the frame
Cross-wise direction rectangular array formula arrangement;The multiple brush member is arranged side by side in the frame, each brush member
Between the adjacent two column heat exchanger tube, the brush member drives the frame relative to the steaming in the driving mechanism
Send out the outer wall of heat exchanger tube described in brushing under bulk motion state.
As shown in Figure 1 to Figure 3, the lying pipe falling film evaporator 10 of an embodiment includes air inlet pipe 100, vaporizing body 200, changes
Heat pipe 300, spraying mechanism 400, frame 500, driving mechanism 600 and multiple brush members 700.One embodiment wherein
In, the vaporizing body is connect with the air inlet pipe.In the present embodiment, air inlet pipe is installed on the outer wall of vaporizing body.Such as
Shown in Fig. 1, Fig. 4 and Fig. 5, in one of the embodiments, the vaporizing body be formed with accommodating chamber 210, steam (vapor) outlet 220,
First mounting hole 230 and multiple second mounting holes 240.The steam (vapor) outlet, first mounting hole and multiple second peaces
Fill the connection of accommodating chamber described in Kong Junyu.
The number of heat exchanger tube is multiple in one of the embodiments, and each heat exchanger tube is arranged in corresponding described
It is connect in second mounting hole and with the vaporizing body.Each heat exchanger tube is connected to the air inlet pipe.A reality wherein
It applies in example, the spraying mechanism is arranged in first mounting hole and connect with the vaporizing body.The spraying mechanism
Liquid outlet is arranged towards the multiple heat exchanger tube, sprays evaporator material to each heat exchanger tube by the liquid outlet of spraying mechanism
On.
As shown in Figure 1, spraying mechanism includes inlet tube 400a and spray head 400b in one of the embodiments,.Feed liquor
Pipe is arranged in the first mounting hole and connect with vaporizing body.Spray head is located in accommodating chamber and is set on inlet tube, liquid outlet
It is opened in spray head.Spray head is arranged towards multiple heat exchanger tubes, and the liquid outlet of spraying mechanism is arranged towards multiple heat exchanger tubes.?
In one embodiment, spray head includes multiple spray head unit 410b, and multiple spray head units are set on inlet tube side by side,
Each spray head unit offers liquid outlet, and spraying mechanism is made to have preferable spraying effect.Further, multiple spray head lists
The setting of member interval, sprays evaporator material to the heat exchanger tube of corresponding position by spraying mechanism, to enable spraying mechanism
It is enough uniformly to spray evaporator material to multiple heat exchanger tubes.In one embodiment, the spray of the liquid outlet of each spray head unit
Pencil angle is 30 °~60 °.In the present embodiment, the spray-cone angle of the liquid outlet of each spray head unit is 45 °, makes spray head
The material shapes that unit injection goes out have better taper effect.Each spray head unit rotational in one of the embodiments,
It is connected to inlet tube, makes to spray head unit and is rotated during spraying evaporator material while relative to inlet tube, improve steaming
Send out the uniformity of the injection of implements material.
As shown in Figure 7 and Figure 8, further, lying pipe falling film evaporator further includes the connection with the accommodating chamber of vaporizing body
Drain pipe 250, make evaporator material that accommodating chamber be discharged by circulation mechanism by the waste liquid after the thermally conductive vaporization of heat exchanger tube.For
The dosage of evaporator material is saved, reduces material waste, further, lying pipe falling film evaporator further includes circulation mechanism 800, is followed
Ring mechanism is connected to drain pipe and inlet tube respectively, so that waste liquid is returned to inlet tube by circulation mechanism and is recycled, this
Sample can save the dosage of evaporator material, reduce material waste.
As shown in figure 8, to avoid volume larger particles in waste liquid from resulting in blockage inlet tube, further, lying pipe falling liquid film
Evaporator further includes filter mechanism 900, and filter mechanism is set on drain inside pipe wall, and filter mechanism is used for filtration volume biggish
Grain, in case volume larger particles result in blockage to inlet tube in waste liquid.In the present embodiment, filter mechanism includes filter screen and packet
It is overlying on the peripheral frame of filtering network edge, peripheral frame is connected on the inner wall of drain pipe, realizes peripheral frame and drain pipe fast assembling-disassembling, while real
Now particle in the biggish waste liquid of volume is filtered and the cleaning of subsequent filter net.Further, the peripheral wall of peripheral frame is equipped with
Clamping is raised, offers card slot on filtration channel inner wall, is caught in clamping protrusion in card slot, realizes peripheral frame and filtration channel inner wall
It snaps connection.In the present embodiment, peripheral frame is flexible plastic cement material framework, makes peripheral frame Elastic buckle in filtration channel
On wall.Further, clamping protrusion and the number of card slot are multiple, multiple raised circumferentially-spaced distributions along peripheral frame of clamping,
Each clamping protrusion and the corresponding clamping of corresponding card slot.
As shown in fig. 7, specifically, circulation mechanism includes circulating line 810 and the pump housing 820, the pump housing is set on circulating line.
Circulating line is connected to drain pipe, makes circulation mechanism that the waste liquid in drain pipe quickly to be drained into the external world of vaporizing body.For reality
Waste liquid is quickly discharged in existing accommodating chamber, and further, lying pipe falling film evaporator further includes obturating plug, and the bottom of vaporizing body offers
The leakage opening 260 being connected to drain pipe, obturating plug are located in leakage opening and connect with vaporizing body, and opening obturating plug can be realized quickly
Waste liquid is discharged, improves the cleaning efficiency of accommodating chamber bottom.
As shown in fig. 7, vaporizing body offers the recovery holes 270 being connected to accommodating chamber in one of the embodiments, row
Liquid pipe is connected to by recovery holes with accommodating chamber.For the drain effect for improving circulation mechanism, in one of the embodiments, accommodating chamber
Inner wall bottom be arc-shaped curved surface structure, apocenosis passage is opened in the inner wall bottom of accommodating chamber, enables circulation mechanism that will accommodate
Intracavitary waste liquid is quickly discharged.
As shown in fig. 7, to improve the cleaning efficiency of accommodating chamber bottom, when being especially deposited with more particle in recovery holes,
Further, vaporizing body offers the 4th mounting hole 280 being connected to accommodating chamber.Lying pipe falling film evaporator further includes flushing pipe
1100 and control valve 1200, flushing pipe be arranged in the 4th mounting hole and connect with vaporizing body.Flushing pipe also connects with circulating line
It is logical, so that the liquid of circulating line is rinsed the inner wall of recovery holes by flushing pipe.Control valve is set in flushing pipe.Flushing pipe is adjacent
Nearly recovery holes setting, makes flushing pipe carry out Rapid Cleaning to the granule foreign in recovery holes, opens simultaneously obturating plug, make in accommodating chamber
Cleaning solution from leakage opening be discharged, improve the property easy to clean of lying pipe falling film evaporator.In the present embodiment, flushing pipe is located at
End in accommodating chamber is arranged towards recovery holes, so that flushing pipe is vertically rinsed on recovery holes inner wall, improves rushing for recovery holes
Wash efficiency.
The driving mechanism is set on the vaporizing body in one of the embodiments,.The frame is located at the appearance
It receives intracavitary and rolls connection with the vaporizing body, the frame is also connect with the power output end of the driving mechanism.It is described
Driving mechanism drives the frame to move back and forth relative to the vaporizing body.The multiple brush member is arranged side by side in described
Frame moves back and forth multiple brush members with frame relative to vaporizing body.
The multiple heat exchanger tube is in the section side perpendicular with the direction of motion of the frame in one of the embodiments,
To rectangular array formula arrangement (as shown in figure 5, the cross section rectangular array formula of multiple heat exchanger tubes is distributed setting).In this implementation
In example, multiple heat exchanger tube rectangular array formula arrangements form the rectangular heat-exchanging tube bundle of distribution profile, i.e., multiple heat exchanger tube rows
The arrangement profile of cloth formation rectangular-shape.Each brush member is located at described in adjacent two column in one of the embodiments,
Between heat exchanger tube, the brush member drives the frame relative under the vaporizing body motion state in the driving mechanism
The outer wall of heat exchanger tube described in brushing.When brush member is moved back and forth with frame relative to vaporizing body, brush member can be anti-
The outer wall of multiple brushing heat exchanger tube, to prevent heat exchanger tube surface scale.Referring also to Fig. 3, in one embodiment, each brush member
Including fixed link 710 and set on the bristle 720 of fixed link outer wall, fixed link is connected on frame, enables brush member brushing
The outer wall of heat exchanger tube.In the present embodiment, the number of bristle is multiple, makes the outer wall of brush member preferably brushing heat exchanger tube.
Above-mentioned lying pipe falling film evaporator, steam is entered by air inlet pipe, since each heat exchanger tube is arranged in the second installation
It is connected in hole and with air inlet pipe, making each heat exchanger tube has into steam.Evaporator material is sprayed by spraying mechanism, due to spray
The liquid outlet for drenching mechanism is arranged towards heat exchanger tube, sprays evaporator material to heat exchange pipe surface, evaporator by spraying mechanism
Material flows downward along heat exchanger tube under the effect of gravity, and to form film in heat exchange pipe surface, the steam being passed through in heat exchanger tube is cold
Evaporator material is transferred energy to after solidifying, material steam energy forms thin film evaporation, so that secondary steam is generated, secondary steam
It is discharged by steam (vapor) outlet, next effect evaporator or MVR vapour compression machine is entered in this way after gas-liquid separation.At the same time,
Driving mechanism driver framework is moved back and forth relative to vaporizing body, i.e., frame is rolled around relative to vaporizing body, due to multiple
Brush member is arranged side by side in frame, moves back and forth multiple brush members with frame relative to vaporizing body, and due to more
A heat exchanger tube is arranged in the cross-wise direction rectangular array formula perpendicular with the direction of motion of frame, and each brush member is located at
Between adjacent two column heat exchanger tube, enables the outer wall of the adjacent two column heat exchanger tube of the reciprocal brushing of brush member, improve heat exchanger tube
Brushing efficiency does reciprocal cleaning since hairbrush is not parked in heat exchange pipe surface, to reach the function of preventing heat exchanger tube surface scale.
As shown in figs. 5 and 6, the driving mechanism is motor-driven mechanism in one of the embodiments,.Wherein one
In a embodiment, the driving mechanism includes motor 610, transmission shaft 620, gear 630 and rack gear 640, and the motor is installed on
The periphery of the vaporizing body, the power output shaft of the motor and the transmission axis connection, the vaporizing body offer the
Three mounting holes 290, the transmission shaft are arranged in the third mounting hole and are rotatablely connected with the vaporizing body, the gear position
In in the accommodating chamber and being sheathed on the transmission shaft.The rack gear is set to the frame, and the rack gear is nibbled with the gear
Transmission is closed, motor driven transmission shaft is rotated relative to vaporizing body, transmission shaft driven gear rotation, since wheel and rack engages
Transmission, makes rack gear relative to gear movement, so that frame rolling be made to be connected to vaporizing body, i.e. driver framework is led relative to evaporation
Body moves back and forth.In the present embodiment, motor is decelerating motor.The number of gear and rack gear is two, two gear difference
Two rack gears are engaged transmission.Two rack gears are arranged side by side on frame.Third mounting hole in one of the embodiments,
Number is two, and two gears are respectively adjacent to corresponding third mounting hole setting.Transmission shaft is arranged in two third installations respectively
It is rotatablely connected in hole and with vaporizing body, makes the transmission shaft being located in accommodating chamber that there is preferably flexural strength.
As shown in figs. 5 and 9, driving mechanism further includes shaft coupling 650 in one of the embodiments, and the two of shaft coupling
End with the power output shaft of motor and transmission axis connection, is transferred to the power of motor preferably on transmission shaft respectively.In this reality
It applies in example, shaft coupling is Quincunx elastic coupler, the connecting component as decelerating motor and transmission shaft.It is appreciated that at it
In his embodiment, driving mechanism is not limited only to be motor-driven mechanism, can also be cylinder driving mechanism.
As shown in figure 5, lying pipe falling film evaporator further includes encoder 660 in one of the embodiments, encoder is set to
On transmission shaft.Encoder is used to measure and control the revolution of motor rotation, to determine the driver framework of driving mechanism relative to steaming
The stroke for sending out bulk motion, is precisely controlled the movement travel of brush member, avoids the outer wall of brush member exchange heat pipe
There are problems that brushing is excessive or does not have brushing in place.
Lying pipe falling film evaporator further includes controller in one of the embodiments, controller respectively with encoder and drive
The control terminal of motivation structure connects.The revolution of motor that controller is measured according to encoder rotation determines that frame is led relative to evaporation
The movement travel of body.Controller controls driving mechanism driver framework relative to vaporizing body court according to the movement travel of vaporizing body
Both forward and reverse directions movement.In the present embodiment, controller is PLC control system.
It is appreciated that in other embodiments, driving mechanism is not limited only to motor gear rack structure, can also be motor
Bolt and nut structure.Driving mechanism includes motor, screw rod and nut in one of the embodiments, and the motor is installed on institute
The periphery of vaporizing body is stated, the power output shaft of the motor is connect with the screw rod, and the vaporizing body offers third peace
Fill hole.The screw rod is arranged in the third mounting hole and is rotatablely connected with the vaporizing body, and nut is sheathed on screw rod simultaneously
It is connect with frame.When electric motor driven screw rotation, screw rod drives nut movement, reciprocal relative to vaporizing body with driver framework
Movement.
The lying pipe falling film evaporator further includes seal assembly 670 in one of the embodiments, the seal assembly envelope
It blocks up in the third mounting hole, and the seal assembly is sheathed on the transmission shaft, transmission shaft is made to connect tool with vaporizing body
There is preferable leakproofness.To make seal assembly preferably be plugged in third mounting hole, vaporizing body in one of the embodiments,
Outside be formed with the annular flange around third mounting hole, seal assembly is fixedly connected in annular flange, makes seal assembly
Preferably it is plugged in third mounting hole.In the present embodiment, seal assembly is packing seal element.
To be set to driving mechanism on vaporizing body, the periphery of the vaporizing body is equipped in one of the embodiments,
Support plate 310, the driving mechanism are set to the support plate, are set to driving mechanism on vaporizing body.To avoid vaporizing body
Heat the problem of being conducted by support plate to driving mechanism, lying pipe falling film evaporator further includes in one of the embodiments,
It is insulated mechanism, insulating mechanism is connect with support plate and vaporizing body respectively, separates support plate and vaporizing body by insulating mechanism.
Being insulated mechanism has thermal insulation, and vaporizing body is avoided to conduct by insulating mechanism to causing in support plate the heat of vaporizing body to lead to
Cross the problem of support plate is conducted to driving mechanism.Further,
In one embodiment, insulation mechanism includes connecting plate, and connecting plate is connect with vaporizing body and support plate respectively.Connection
The side away from vaporizing body of plate is formed with heat insulation layer, in case the heat of vaporizing body is conducted by connecting plate to support plate.
It is appreciated that in other embodiments, heat insulation layer can be omitted.Connecting plate is the plate body with heat-insulating property.
For the heat-insulating property for further increasing insulation mechanism, in one embodiment, insulation mechanism further includes radiating seat, heat dissipation
Seat is arranged in parallel with support plate, and radiating seat is connect with connecting plate, keeps connecting plate thermally conductive to radiating seat, by radiating seat and outside
The air on boundary carries out heat exchange.Further, radiating seat includes metal heat-conducting layer and multiple heat dissipations on metal heat-conducting layer
Fin, metal heat-conducting layer are connect with connecting plate, and multiple radiating fin intervals are set on metal heat-conducting layer, enable connecting plate will be hot
Amount is quickly conducted to metal heat-conducting layer, and is conducted by metal heat-conducting layer to radiating fin, to make multiple radiating fins and sky
Gas carries out heat exchange, improves the heat dissipation performance of insulation mechanism.
Further, radiating seat further includes the first heat-conducting copper pipe and the second heat-conducting copper pipe.Spiral shell is formed in metal heat-conducting layer
Revolve the heat dissipation channel of shape.Heat dissipation channel includes central passage and peripheral channel, and the innermost circle that central passage is located at heat dissipation channel is logical
Road, peripheral channel are located at the outmost turns channel of heat dissipation channel.One end of first heat-conducting copper pipe is connected to peripheral channel, the other end with
Inlet tube connection.One end of second heat-conducting copper pipe is connected to central passage, and the other end is connected to inlet tube.In this way in inlet tube
Evaporator material can flow into peripheral channel by the first heat-conducting copper pipe, and flow back to inlet tube, realization pair by the second heat-conducting copper pipe
Metal heat-conducting layer radiates, and improves the heat dissipation performance of metal heat-conducting layer.In the present embodiment, the first heat-conducting copper pipe and second
Heat-conducting copper pipe is all connected on the inlet tube of the periphery of vaporizing body.
To avoid the problem that the first heat-conducting copper pipe, the second heat-conducting copper pipe and heat dissipation channel blocking, further, first is thermally conductive
Copper pipe is equipped with the first filter screen adjacent to the end of inlet tube, in case the large particulate matter in evaporator material enters the first conduction copper
The problem of pipe causes the first heat-conducting copper pipe, the second heat-conducting copper pipe and heat dissipation channel to block.For convenient for the first filter screen periodic cleaning,
Further, the first heat-conducting copper pipe is removably connected to inlet tube, is detachably connected the first thermal conductive pipe with inlet tube, so as to
Periodic cleaning is carried out to the first filter screen.In the present embodiment, the first heat-conducting copper pipe is threadedly coupled with inlet tube, is made first thermally conductive
Pipeline is detachably connected with inlet tube.To improve the leakproofness that the first thermal conductive pipe is connect with inlet tube, further, radiating seat
It further include sealing ring, the first heat-conducting copper pipe is equipped with positioning convex platform adjacent to the end of inlet tube, and sealing ring is sheathed on positioning convex platform,
And sealing ring is clamped between the first heat-conducting copper pipe and inlet tube, connect the first thermal conductive pipe closely with inlet tube.
For the rate of heat dispation for further increasing radiating fin, further, radiating seat further includes radiator fan and support frame,
Support frame is connect with metal heat-conducting layer, and metal heat-conducting layer is connect with support frame.Radiator fan is set on support frame, and is led with metal
Thermosphere is arranged in parallel.Radiator fan enables radiator fan to radiate multiple radiating fins, mentions towards multiple radiating fins
The high rate of heat dispation of radiating fin.
As shown in figs. 5 and 6, first boss 211 is formed on the inner wall of the accommodating chamber in one of the embodiments,
With second boss 213.The frame includes frame body 510, the first idler wheel 520 and the second idler wheel 530, first idler wheel and
Second idler wheel is rotationally connected with the frame body, and the power output end of the driving mechanism and the frame body connect
It connecing, the multiple brush member is connected to the frame body side by side, and the first boss supports first idler wheel, and described the
Two boss support second idler wheel, make vaporizing body braced frame, and roll vaporizing body and frame and connect.
As shown in figs. 5 and 6, the first boss is equipped with the first guide rail 211a in one of the embodiments, described
First idler wheel offers the first guide groove compatible with the cross section of first guide rail, so as not to the first idler wheel slip away it is first convex
Platform slides the first idler wheel smoothly in first boss.In the present embodiment, the circular in cross-section shape of the first guide rail, makes
First idler wheel is preferably rolled on the first guide rail.The second boss is equipped with the second guide rail in one of the embodiments,
213a, second idler wheel offer the second guide groove compatible with the cross section of second guide rail, in case the second idler wheel is sliding
From second boss, slide the second idler wheel smoothly in second boss.In the present embodiment, the cross section of the second guide rail is in circle
Shape rolls the second idler wheel preferably on the second guide rail.
As shown in fig. 6, the lying pipe falling film evaporator further includes pinch roller assembly 1100, institute in one of the embodiments,
Pinch roller assembly is stated in the vaporizing body, and pinch roller assembly rolling is connected to the frame body, avoids frame sheet
Body relative to there is the situation shaken in vaporizing body motion process, make frame body relative to first boss and second boss more
Smoothly roll.
It is connected to chassis body to roll pinch roller assembly preferably, in one of the embodiments, the pinch roller assembly
It is connected to the side away from first idler wheel of the chassis body, pinch roller assembly is rolled preferably and is connected to frame master
Body.
As shown in fig. 6, the pinch roller assembly includes mounting base 1110 and the second idler wheel in one of the embodiments,
1120, the mounting base is set in the accommodating chamber and connect with the vaporizing body, is set to pinch roller assembly in vaporizing body,
Second idler wheel is rotationally connected with the mounting base, and the second idler wheel rolling is connected to the frame body, makes press nips
Part rolling is connected to frame body.Abuts that rigidity is excessive, and further, mounting base is slided to avoid pinch roller assembly and frame from rolling
It is connected to vaporizing body.Pinch roller assembly further includes elastic component, and the both ends of elastic component connect with mounting base and vaporizing body respectively, make
Mounting base is resiliently attached on vaporizing body.When frame has slight vibration during scrolling, frame passes through mounting base pressure
Contracting elastic component, is extruded elastic component, and such pinch roller assembly can absorb rapidly slight vibration, to preferably avoid press nips
It is excessive that the rolling of part and frame abuts rigidity.Further, mounting base is formed with T-type boss, and vaporizing body offers sliding slot, boss
It is slidably connected in sliding slot and with vaporizing body, slides mounting base smoothly relative to vaporizing body.Since frame is slight
Edge is absorbed perpendicular to rotating direction by elastic component when vibration, while frame absorbs the side of vibration relative to vaporizing body in elastic component
There are light exercises upwards, move frame strip electric brush component in the telescopic direction of elastic component relative to heat exchanger tube, make hairbrush
Component is other than with the movement of the direction of motion of frame, also with the direction of vibration light exercise of frame, to make brush member more
The outer wall of brushing heat exchanger tube well further increases the scale removal effect of heat exchanger tube.
Transmission shaft is connected by shaft coupling in decelerating motor, the gear in rotation axis is under the driving of decelerating motor by torsion
Rack gear is passed to, rack gear and frame are moved in a straight line, decelerating motor positive and negative rotation allows brush member to do reciprocating linear fortune
It is dynamic, then encoder is controlled to determine the stroke moved back and forth every time by PLC control system.Brush member, which is fixed on frame, to be located at
Between adjacent two heat exchanger tube of evaporator, reciprocal cleaning is done since hairbrush is not parked in heat exchange pipe surface, reaching prevents from exchanging heat
The function of pipe surface fouling and scale removal.
Above-mentioned lying pipe falling film evaporator solves the problems, such as that heat exchanger tube is easy fouling and difficult scale removal, steams lying pipe falling liquid film
Hair device more perfectly plays the advantage of system, enhances competitive advantage in industry, while saving using a large amount of soda acids
Cleaning solution cleans the medicament expense of the tube wall of heat exchanger tube, and i.e. environmental protection can substantially reduce lying pipe falling film evaporator again on long terms
Operating cost.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The several embodiments of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to claim therefore cannot be interpreted as.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the concept of this application, various modifications and improvements can be made, these belong to the protection of the application
Range.Therefore, the scope of protection shall be subject to the appended claims by the application.
Claims (10)
1. a kind of lying pipe falling film evaporator characterized by comprising
Air inlet pipe;
Vaporizing body, the vaporizing body are connect with the air inlet pipe, the vaporizing body be formed with accommodating chamber, steam (vapor) outlet,
First mounting hole and multiple second mounting holes, the steam (vapor) outlet, first mounting hole and multiple second mounting holes are equal
It is connected to the accommodating chamber;
Multiple heat exchanger tubes, each heat exchanger tube are arranged in corresponding second mounting hole and connect with the vaporizing body
It connects, each heat exchanger tube is connected to the air inlet pipe;
Spraying mechanism, the spraying mechanism are arranged in first mounting hole and connect with the vaporizing body, the spray
The liquid outlet of mechanism is arranged towards the multiple heat exchanger tube;
Driving mechanism, the driving mechanism are set on the vaporizing body;
Frame, the frame, which is located in the accommodating chamber and rolls with the vaporizing body, to be connected, the frame also with the drive
The power output end of motivation structure connects, and the driving mechanism drives the frame to move back and forth relative to the vaporizing body;Institute
Multiple heat exchanger tubes are stated to arrange in the cross-wise direction rectangular array formula perpendicular with the direction of motion of the frame;And
Multiple brush members, the multiple brush member are arranged side by side in the frame, and each brush member is located at adjacent
Between the two column heat exchanger tubes, the brush member drives the frame to transport relative to the vaporizing body in the driving mechanism
The outer wall of heat exchanger tube described in brushing under dynamic state.
2. lying pipe falling film evaporator according to claim 1, which is characterized in that the driving mechanism is motor driven machine
Structure.
3. lying pipe falling film evaporator according to claim 2, which is characterized in that the driving mechanism includes motor, transmission
Axis, gear and rack gear, the motor are installed on the periphery of the vaporizing body, the power output shaft of the motor and the transmission
Axis connection, the vaporizing body offer third mounting hole, the transmission shaft be arranged in the third mounting hole and with the steaming
Body rotation connection is sent out, the gear is located in the accommodating chamber and is sheathed on the transmission shaft;The rack gear is set to the frame
Frame, and the rack gear and gear engaged transmission.
4. lying pipe falling film evaporator according to claim 3, which is characterized in that the lying pipe falling film evaporator further includes close
Sealing assembly, the seal assembly is plugged in the third mounting hole, and the seal assembly is sheathed on the transmission shaft.
5. lying pipe falling film evaporator according to claim 1, which is characterized in that the periphery of the vaporizing body is equipped with support
Plate, the driving mechanism are set to the support plate.
6. lying pipe falling film evaporator according to claim 1, which is characterized in that be formed on the inner wall of the accommodating chamber
One boss and second boss;The frame includes frame body, the first idler wheel and the second idler wheel, first idler wheel and described
Second wheel is rotationally connected with the frame body, and the power output end of the driving mechanism is connect with the frame body, institute
It states multiple brush members and is connected to the frame body side by side, the first boss supports first idler wheel, and described second is convex
Platform supports second idler wheel.
7. lying pipe falling film evaporator according to claim 6, which is characterized in that the first boss is equipped with first and leads
Rail, first idler wheel offer the first guide groove compatible with the cross section of first guide rail;It is set in the second boss
There is the second guide rail, second idler wheel offers the second guide groove compatible with the cross section of second guide rail.
8. lying pipe falling film evaporator according to claim 6, which is characterized in that the lying pipe falling film evaporator further includes pressure
Wheel assembly, the pinch roller assembly are set in the vaporizing body, and pinch roller assembly rolling is connected to the frame body.
9. lying pipe falling film evaporator according to claim 8, which is characterized in that the pinch roller assembly is connected to the frame
The side away from first idler wheel of main body.
10. lying pipe falling film evaporator according to claim 8, which is characterized in that the pinch roller assembly include mounting base and
Second idler wheel, the mounting base are set in the accommodating chamber and connect with the vaporizing body, the second idler wheel rotation connection
In the mounting base, the second idler wheel rolling is connected to the frame body.
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CN201910664273.9A CN110314396A (en) | 2019-07-23 | 2019-07-23 | Lying pipe falling film evaporator |
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CN201910664273.9A CN110314396A (en) | 2019-07-23 | 2019-07-23 | Lying pipe falling film evaporator |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203861937U (en) * | 2014-03-18 | 2014-10-08 | 天津市恒脉机电科技有限公司 | Horizontal spraying-film evaporator |
CN105344122A (en) * | 2015-09-02 | 2016-02-24 | 湖北合加环境设备有限公司 | Horizontal falling film evaporator capable of descaling in online manner |
CN206160804U (en) * | 2016-11-15 | 2017-05-10 | 江苏道科环境科技有限公司 | Shell and tube indirect heating equipment scale removal device |
CN106730955A (en) * | 2016-12-28 | 2017-05-31 | 广东沃泰环保有限公司 | A kind of horizontal falling film evaporator and its On Line Foul Removing Technology device |
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2019
- 2019-07-23 CN CN201910664273.9A patent/CN110314396A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203861937U (en) * | 2014-03-18 | 2014-10-08 | 天津市恒脉机电科技有限公司 | Horizontal spraying-film evaporator |
CN105344122A (en) * | 2015-09-02 | 2016-02-24 | 湖北合加环境设备有限公司 | Horizontal falling film evaporator capable of descaling in online manner |
CN206160804U (en) * | 2016-11-15 | 2017-05-10 | 江苏道科环境科技有限公司 | Shell and tube indirect heating equipment scale removal device |
CN106730955A (en) * | 2016-12-28 | 2017-05-31 | 广东沃泰环保有限公司 | A kind of horizontal falling film evaporator and its On Line Foul Removing Technology device |
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