CN110310895A - A kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure - Google Patents

A kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure Download PDF

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Publication number
CN110310895A
CN110310895A CN201910701970.7A CN201910701970A CN110310895A CN 110310895 A CN110310895 A CN 110310895A CN 201910701970 A CN201910701970 A CN 201910701970A CN 110310895 A CN110310895 A CN 110310895A
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chip
silicon substrate
embedment
tsv
groove
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CN201910701970.7A
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王成迁
明雪飞
吉勇
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CETC 58 Research Institute
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CETC 58 Research Institute
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4846Leads on or in insulating or insulated substrates, e.g. metallisation
    • H01L21/486Via connections through the substrate with or without pins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49827Via connections through the substrates, e.g. pins going through the substrate, coaxial cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Abstract

The present invention discloses a kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure, belongs to integrated antenna package technical field.Silicon substrate is provided first, in its front deposition cutoff layer;Glass support plate is bonded on the cutoff layer;Go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material;Then it is open at the pad of chip and completes first surface rewiring, and pass through micro convex point and heterogeneous chip face-down bonding;The back side of silicon substrate described in plastic packaging wraps up the side of chip completely, disassembles the glass support plate and exposes the cutoff layer;Then remove the cutoff layer, press dry film filling surface with vacuum, be open at pad;Second surface rewiring, solder mask and salient point are finally successively made, single encapsulation chip is finally cut into, completes final encapsulation.

Description

A kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure
Technical field
The present invention relates to integrated antenna package technical field, in particular to a kind of embedment TSV switching chip silicon substrate fan-out-type Three-dimensionally integrated packaging method and structure.
Background technique
Currently, electronic product mostly develops towards light, thin, short, small direction, the producers of electronics industry are also continuous Ground seeks that the method for electronic product size can be reduced.As semiconductor technology develops, has already appeared and three-dimensional stacked partly led Body device technology, such as Taiwan Semiconductor Manufacturing Co. CoWos, InFO and Intel EMIB.
In recent years, fan-out-type wafer-level packaging is due to having many advantages, such as miniaturization, low cost and high integration, in each movement In the manufacturers such as device manufacturer, attention rate with higher.As " Moore Law " reaches its physics limit, maintained based on three " More Moore " epoch of irrespective of size integration packaging arrive.Its main technical thought is by the heterogeneous core of different function, processing procedure Piece is integrated into a functional module using three-dimensionally integrated encapsulation technology.Three-dimensionally integrated encapsulation technology is regardless of from manufacturing cost, manufacturing Period still considers from properties of product, is all extraordinary selection compared to SOC technology.
It is all in reconstruct wafer substrate top production TSV through hole to complete three that traditional application, which is fanned out to the three-dimensionally integrated of encapsulation, Dimension interconnection, this mode complex process are with high costs.
Summary of the invention
The purpose of the present invention is to provide a kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and knots Structure, to solve the problems, such as that traditional application is fanned out to the three-dimensionally integrated complex process, with high costs of encapsulation.
In order to solve the above technical problems, the present invention provides a kind of embedment TSV switching three-dimensionally integrated envelope of chip silicon substrate fan-out-type Dress method, comprising:
Silicon substrate is provided, in its front deposition cutoff layer;Glass support plate is bonded on the cutoff layer;
Go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material;
It is open at the pad of chip and completes first surface rewiring, and pass through micro convex point and heterogeneous chip face-down bonding;
The back side of silicon substrate described in plastic packaging wraps up the side of chip completely, disassembles the glass support plate and exposes the cutoff layer;
Remove the cutoff layer, press dry film filling surface with vacuum, be open at pad;
The successively rewiring of production second surface, solder mask and salient point, are finally cut into single encapsulation chip, complete final encapsulation.
Optionally, the glass support plate includes that bonding glass and the interim bonding laser being formed on the bonding glass are anti- Layer is answered, the interim bonding laser reactive layer is bonded by temporarily bonding glue with the cutoff layer;Wherein,
The thickness of the bonding glass is not less than 100 μm;The thickness of the interim bonding glue is not less than 1 μm, the interim bonding The thickness of laser reactive layer is not less than 0.1 μm.
Optionally, go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material and include:
By silicon substrate thinning back side to target thickness and groove is etched by the method grinding or etch, the recess etch to institute State cutoff layer;
Embedment TSV switching chip and the heterogeneous chip of high density I/O in a groove, the TSV switching chip pass through temporary adhesion glue Bonding, the heterogeneous chip of high density I/O pass through permanent adhesive glue sticking;
The gap between chip and silicon substrate is filled up with dry film material using vacuum film pressing technology, and surface is made smooth.
Optionally, the quantity of the groove is one or more, and the size of groove determines that depth exists according to chip size 10 μm or more.
Optionally, the TSV switching chip and the heterogeneous chip of high density I/O are one or more;
It is embedded to a chips in each groove or is embedded to multiple chips simultaneously;
The height error of chip is formed after embedment chip height and the silicon-base plane is no more than 5 μm.
Optionally, the dry film material is the polymerizable material including resinae and polyimide.
Optionally, remove the cutoff layer, press dry film filling surface with vacuum, opening includes: at pad
Remove the cutoff layer by lithographic technique, and clean the temporary adhesion glue, exposes the TSV of the TSV switching chip Metal passage;
Film filling surface is pressed dry with vacuum, and is planarized;
It is open at the TSV metal passage using photoetching technique, the width and depth of the opening are at 1 μm or more.
Optionally, the material of the cutoff layer is the one or more or metal material one or more of inorganic material, Its thickness is not less than 0.1 μm,
The inorganic material includes SiO2, SiC and SiN;
The metal material includes Al, Cu, Ni, Sn and Au.
Optionally, by the back side of silicon substrate described in capsulation material plastic packaging, the capsulation material be include resinae and polyamides Polymer including imines.
The present invention also provides a kind of embedment TSV switching three-dimensionally integrated encapsulating structures of chip silicon substrate fan-out-type, by above-mentioned The embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type is prepared.
A kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure are provided in the present invention, Silicon substrate is provided first, in its front deposition cutoff layer;Glass support plate is bonded on the cutoff layer;In the silicon substrate back-etching Groove out is embedded to chip in a groove and is filled up with dry film material;Then it is open at the pad of chip and completes first surface It reroutes, and passes through micro convex point and heterogeneous chip face-down bonding;The back side of silicon substrate described in plastic packaging wraps the side of chip completely It wraps up in, disassembles the glass support plate and expose the cutoff layer;Then remove the cutoff layer, press dry film filling surface with vacuum, It is open at pad;Second surface rewiring, solder mask and salient point are finally successively made, single encapsulation chip is finally cut into, is completed Final encapsulation.
The present invention proposes that the TSV that will contain TSV metal passage switching chip is embedded in silicon substrate as a module, same to function Energy chip reconstructs wafer together, eliminates subsequent TSV through hole production, and modularization assembling greatly reduces production cost and period, Production efficiency improves, and scale of mass production is suitble to use.
Detailed description of the invention
Fig. 1 is the process signal of the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type provided by the invention Figure;
Fig. 2 is the schematic diagram of the front deposition cutoff layer of silicon substrate;
Fig. 3 is the schematic diagram of glass support plate;
Fig. 4 is schematic diagram after glass support plate and Bonded on Silicon Substrates;
Fig. 5 is the schematic diagram of silicon substrate back-etching groove;
Fig. 6 is that TSV switching chip and the heterogeneous chip schematic diagram of high density I/O are embedded in groove;
The schematic diagram that Fig. 7 is to fill up dry film material and is open;
Fig. 8 is to form the schematic diagram that first surface reroutes in opening;
Fig. 9 is the heterogeneous chip schematic diagram of face-down bonding high density I/O;
Figure 10 is capsulation material plastic packaging silicon substrate schematic rear view;
Figure 11 is the schematic diagram disassembled glass support plate and clean interim bonding glue;
Figure 12 is the schematic diagram for exposing TSV metal passage after removing the interim bonding glue-line of cutoff layer cleaning;
Figure 13 is the schematic diagram for pressing dry film filling surface with vacuum and being open;
Figure 14 is the schematic diagram for making second surface and rerouting;
Figure 15 is production solder mask and salient point and is cut into schematic diagram after single packaging body.
Specific embodiment
Below in conjunction with the drawings and specific embodiments to a kind of embedment TSV switching chip silicon substrate fan-out-type three proposed by the present invention Dimension integrated encapsulation method and structure are described in further detail.According to following explanation and claims, advantages of the present invention and Feature will become apparent from.It should be noted that attached drawing is all made of very simplified form and using non-accurate ratio, only to side Just, the purpose of the embodiment of the present invention is lucidly aided in illustrating.
Embodiment one
The present invention provides a kind of embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type, process such as Fig. 1 institutes Show, includes the following steps:
Step S11, silicon substrate is provided, in its front deposition cutoff layer;Glass support plate is bonded on the cutoff layer;
Step S12, go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material;
Step S13, it is open at the pad of chip and completes first surface rewiring, and pass through micro convex point and heterogeneous flip-chip Welding;
Step S14, the back side of silicon substrate described in plastic packaging wraps up the side of chip completely, disassembles described in the glass support plate exposing Cutoff layer;
Step S15, remove the cutoff layer, press dry film filling surface with vacuum, be open at pad;
Step S16, second surface rewiring, solder mask and salient point are successively made, single encapsulation chip is finally cut into, is completed final Encapsulation.
Specifically, providing silicon substrate 101 first, in its front deposition cutoff layer 108, as shown in Figure 2.Preferably, described section Only the material of layer 108 is the one or more or metal material one or more of inorganic material, and thickness is not less than 0.1 μm; Wherein, the inorganic material includes SiO2, SiC and SiN;The metal material includes Al, Cu, Ni, Sn and Au.Such as Fig. 3 is provided Shown in glass support plate, the glass support plate include be bonded glass 201 and be formed in it is described bonding glass 201 on interim bonding Laser reactive layer 202, the interim bonding laser reactive layer 202 are bonded by temporarily bonding glue 203 with the cutoff layer 108, As shown in Figure 4.Specifically, the thickness of the bonding glass 201 is not less than 100 μm;The thickness of the interim bonding glue 203 is not small In 1 μm, the thickness of the interim bonding laser reactive layer 202 is not less than 0.1 μm.
Referring to Fig. 5,101 thinning back side of silicon substrate to target thickness and is etched groove by the method for grinding or etching 109, the groove 109 is etched to the cutoff layer 108.The quantity of the groove 109 is one or more, groove 109 Size determines that depth is at 10 μm or more according to chip size.
Such as Fig. 6, it is heterogeneous that TSV switching chip 303, TSV switching chip 304 and high density I/O are embedded in the groove 109 Chip 305, the TSV metal passage 306 of TSV switching chip and the metal pad 307 of the heterogeneous chip of high density I/O are exposed. Wherein, the TSV switching chip 303 and TSV switching chip 304 are bonded by temporary adhesion glue 204, the high density I/ The heterogeneous chip 305 of O is bonded by permanent adhesive glue 205;The height that chip is formed after embedment chip and 101 plane of silicon substrate Height error is no more than 5 μm.Specifically, TSV switching chip and the heterogeneous chip of high density I/O are one or more, it is each recessed It is embedded to a chips in slot or is embedded to multiple chips simultaneously.
The gap dry film material 104 between chip and silicon substrate is filled up using vacuum film pressing technology, and surface is made and is put down Whole, the dry film material 104 is the polymerizable material including resinae and polyimide.By photoetching technique in chip TSV metal passage and metal pad at be open, as shown in fig. 7, opening width and depth are at 1 μm or more;It is completed in opening First surface as shown in Figure 8 reroutes 102, and it is different by micro convex point 308 and high density I/O that the first surface reroutes 102 Heterogeneous 302 face-down bonding of chip of matter chip 301, high density I/O, as shown in Figure 9.
As shown in Figure 10, by the back side of silicon substrate 101 described in 110 plastic packaging of capsulation material, wrap the side of chip completely It wraps up in, to improve package reliability.The capsulation material 110 is polymer, including resinae and polyimide.Institute is disassembled later It states glass support plate and cleans up the interim bonding glue 203, expose the cutoff layer 108, such as Figure 11.
Remove the cutoff layer 108 by lithographic technique, and clean the temporary adhesion glue 204, exposes the TSV metal Channel 307, such as Figure 12;Then film 107 is pressed dry with vacuum and fill surface, and planarized;Using photoetching technique in the TSV It is open at metal passage 307, the width and depth of the opening are at 1 μm or more, as shown in figure 13.
Figure 14 and Figure 15 are please referred to, second surface is successively made and reroutes 103, solder mask 105 and salient point 106, will complete The wafer of three-dimensional systematic encapsulation is cut into single encapsulation chip, completes final encapsulation.
Embodiment two
Second embodiment of the present invention provides a kind of embedment TSV switching three-dimensionally integrated encapsulating structure of chip silicon substrate fan-out-type, such as Figure 15 It is shown, including silicon substrate 101, the first face of the silicon substrate 101 be provided with groove, be embedded with chip in the groove.Further, described The quantity of groove is one or more, and the size of groove is determined according to chip size, and depth is at 10 μm or more;Further , it is embedded to a chips in each groove or is embedded to multiple chips simultaneously;Be embedded to chip after chip formed height with it is described The height error of 101 plane of silicon substrate is no more than 5 μm.Dry film material 104 is filled in the gap of the groove and the chip, Described in dry film material 104 be polymerizable material including resinae and polyimide.
Specifically, the chip includes TSV switching chip 303, TSV switching chip 304 and the heterogeneous chip of high density I/O 305.Wherein, the TSV switching chip 303 and TSV switching chip 304 pass through temporary adhesion glue sticking;The high density The heterogeneous chip 305 of I/O is bonded by permanent adhesive glue 205.
Specifically, TSV metal passage 306, the height of the TSV switching chip 303 and TSV switching chip 304 The metal pad 307 of the heterogeneous chip 305 of density I/O reroutes 102 with first surface and connect, and the first surface reroutes 102 Pass through micro convex point 308 and the heterogeneous chip face-down bonding of high density I/O.Further, the first surface reroutes 102 by micro- Plastic packaging has capsulation material 110 between salient point 308 and the heterogeneous chip of high density I/O, wraps up the side of chip completely, to improve Package reliability;Further, the capsulation material 110 is the polymer including resinae and polyimide.
Second face of the silicon substrate 101 press dry film 107 filled with vacuum, and successively production there is second surface to reroute 103, Solder mask 105 and salient point 106.
Foregoing description is only the description to present pre-ferred embodiments, not to any restriction of the scope of the invention, this hair Any change, the modification that the those of ordinary skill in bright field does according to the disclosure above content, belong to the protection of claims Range.

Claims (10)

  1. The three-dimensionally integrated packaging method of chip silicon substrate fan-out-type 1. a kind of embedment TSV transfers characterized by comprising
    Silicon substrate is provided, in its front deposition cutoff layer;Glass support plate is bonded on the cutoff layer;
    Go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material;
    It is open at the pad of chip and completes first surface rewiring, and pass through micro convex point and heterogeneous chip face-down bonding;
    The back side of silicon substrate described in plastic packaging wraps up the side of chip completely, disassembles the glass support plate and exposes the cutoff layer;
    Remove the cutoff layer, press dry film filling surface with vacuum, be open at pad;
    The successively rewiring of production second surface, solder mask and salient point, are finally cut into single encapsulation chip, complete final encapsulation.
  2. 2. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as described in claim 1, which is characterized in that The glass support plate includes the interim bonding laser reactive layer for being bonded glass and being formed on the bonding glass, the ephemeral key Laser reactive layer is closed to be bonded by temporarily bonding glue with the cutoff layer;Wherein,
    The thickness of the bonding glass is not less than 100 μm;The thickness of the interim bonding glue is not less than 1 μm, the interim bonding The thickness of laser reactive layer is not less than 0.1 μm.
  3. 3. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as described in claim 1, which is characterized in that Go out groove in the silicon substrate back-etching, be embedded to chip in a groove and filled up with dry film material and include:
    By silicon substrate thinning back side to target thickness and groove is etched by the method grinding or etch, the recess etch to institute State cutoff layer;
    Embedment TSV switching chip and the heterogeneous chip of high density I/O in a groove, the TSV switching chip pass through temporary adhesion glue Bonding, the heterogeneous chip of high density I/O pass through permanent adhesive glue sticking;
    The gap between chip and silicon substrate is filled up with dry film material using vacuum film pressing technology, and surface is made smooth.
  4. 4. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as claimed in claim 3, which is characterized in that The quantity of the groove is one or more, and the size of groove is determined according to chip size, and depth is at 10 μm or more.
  5. 5. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as claimed in claim 3, which is characterized in that The TSV switching chip and the heterogeneous chip of high density I/O are one or more;
    It is embedded to a chips in each groove or is embedded to multiple chips simultaneously;
    The height error of chip is formed after embedment chip height and the silicon-base plane is no more than 5 μm.
  6. 6. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as claimed in claim 3, which is characterized in that The dry film material is the polymerizable material including resinae and polyimide.
  7. 7. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as claimed in claim 3, which is characterized in that Remove the cutoff layer, press dry film filling surface with vacuum, opening includes: at pad
    Remove the cutoff layer by lithographic technique, and clean the temporary adhesion glue, exposes the TSV of the TSV switching chip Metal passage;
    Film filling surface is pressed dry with vacuum, and is planarized;
    It is open at the TSV metal passage using photoetching technique, the width and depth of the opening are at 1 μm or more.
  8. 8. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as described in claim 1, which is characterized in that The material of the cutoff layer is the one or more or metal material one or more of inorganic material, and thickness is not less than 0.1 μm,
    The inorganic material includes SiO2, SiC and SiN;
    The metal material includes Al, Cu, Ni, Sn and Au.
  9. 9. the embedment TSV switching three-dimensionally integrated packaging method of chip silicon substrate fan-out-type as described in claim 1, which is characterized in that By the back side of silicon substrate described in capsulation material plastic packaging, the capsulation material is the polymerization including resinae and polyimide Object.
  10. The three-dimensionally integrated encapsulating structure of chip silicon substrate fan-out-type 10. a kind of embedment TSV transfers, which is characterized in that pass through claim The described in any item embedment TSV switching three-dimensionally integrated packaging methods of chip silicon substrate fan-out-type of 1-9 are prepared.
CN201910701970.7A 2019-07-31 2019-07-31 A kind of three-dimensionally integrated packaging method of embedment TSV switching chip silicon substrate fan-out-type and structure Pending CN110310895A (en)

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