CN110308207A - A kind of pipeline non-destructive testing method and system adapting to different zones - Google Patents
A kind of pipeline non-destructive testing method and system adapting to different zones Download PDFInfo
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- CN110308207A CN110308207A CN201910736853.4A CN201910736853A CN110308207A CN 110308207 A CN110308207 A CN 110308207A CN 201910736853 A CN201910736853 A CN 201910736853A CN 110308207 A CN110308207 A CN 110308207A
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- curved rod
- different zones
- adapting
- destructive testing
- pipeline
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/041—Analysing solids on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/06—Visualisation of the interior, e.g. acoustic microscopy
- G01N29/0609—Display arrangements, e.g. colour displays
- G01N29/0645—Display representation or displayed parameters, e.g. A-, B- or C-Scan
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/06—Visualisation of the interior, e.g. acoustic microscopy
- G01N29/0654—Imaging
- G01N29/069—Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/263—Surfaces
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- Physics & Mathematics (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Acoustics & Sound (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses a kind of pipeline non-destructive testing method and system for adapting to different zones, a kind of pipeline non-destructive testing system adapting to different zones, including one end hinged the first curved rod and the second curved rod, the sliding of the junction of first curved rod and the second curved rod is connected with installation sleeve, probe is installed in the installation sleeve, and is provided with the locking mechanism for locking the first curved rod and the second curved rod rotational angle in first curved rod and/or the second curved rod;The setting being rotatablely connected by the first curved rod and second curved rod one end, both adjustable radian formed, to adapt to various sizes of pipeline, testing staff is just able to drive probe in the movement of pipe surface by the first curved rod of rotation and the second curved rod, it solves the problems, such as pipeline space-constrained, improves the efficiency to pipeline inspection.
Description
Technical field
The present invention relates to the technical fields of non-destructive testing, more specifically, it relates to a kind of pipe for adapting to different zones
Road lossless detection method and system.
Background technique
Non-destructive testing, which refers to, not to be damaged or is not influencing detected object service performance, does not injure group inside detected object
Under the premise of knitting, using material internal structure exception or defect there are the variation of the reactions such as caused heat, sound, light, electricity, magnetic, with
Be either physically or chemically means, by up to date technics and equipment and material, to the structure of test specimen inside and surface, property,
The method that the type of state and defect, property, quantity, shape, position, size, distribution and its variation are checked and tested.Nothing
Damage detection is the essential effective tool of industrial development, reflects a national Industry Development Level to a certain extent,
The importance of non-destructive testing has gained public acceptance, and mainly has radioscopy (RT), ultrasound detection (UT), Magnetic testing (MT) and liquid
Four kinds of Liquid penetrant testing (PT).
Ultrasonic Nondestructive is the depths of metal material to be penetrated using ultrasound, and enter another section by a section
When, a kind of method of part defect is checked the characteristics of interface edge reflects, when ultrasonic beam from piece surface by visiting
Head passes to metal inside, and back wave just occurs respectively when encountering defect and part bottom surface, forms impulse waveform, root on fluorescent screen
Defective locations and size are judged according to these impulse waveforms.Common Ultrasonic Nondestructive instrument is that A type shows pulse-echo
Formula supersonic detector, according to the time interval, anti-for reflecting the presence or absence of signal, reflection signal and incoming signal on instrument oscillography screen
Penetrate the height of signal, it may be determined that the presence or absence of reflecting surface, its position and relative size.
A type shows that pulse reflection supersonic detector generally comprises probe and instrument oscillography screen, is using the equipment instrument
When device, staff is pressed probe on workpiece for measurement with hand, is then slowly moved on workpiece for measurement surface, passes through spy
Whether head, which is sent data on instrument oscillography screen, is shown, judge defective on workpiece for measurement.
But state in use supersonic detector detection pipeline when, since pipeline needs to detect the number of peripheral surface
According to will receive the limitation in space in such a way that manpower presses probe detection, so that detection efficiency is low.
Summary of the invention
In view of the deficienciess of the prior art, the first object of the present invention is to provide a kind of pipe for adapting to different zones
Road nondestructive detection system reaches the mesh for adapting to different zones pipe detection by the first curved rod of rotation and/or the second curved rod
, solve region limitation problem when pipe detection.
To achieve the above object, the present invention provides the following technical scheme that
A kind of pipeline non-destructive testing system adapting to different zones, including the first hinged curved rod of one end and the second arc
The junction sliding of bar, first curved rod and the second curved rod is connected with installation sleeve, is equipped in the installation sleeve
Probe, and be provided in first curved rod and/or the second curved rod and turn for locking the first curved rod and the second curved rod
The locking mechanism of dynamic angle.
By using above-mentioned technical proposal, the first curved rod and the rotation connection of second curved rod one end can adjust the two shape
At radian, to adapt to various sizes of pipeline;The installation sleeve of probe is installed with the first curved rod and the second arc simultaneously
The distance between the rotation automatic sliding adjustment of shape bar and pipeline, so that probe can be fitted closely with pipeline external surface, then
It detects a flaw.Testing staff is just able to drive probe in the shifting of pipe surface by the first curved rod of rotation and the second curved rod
It is dynamic, it solves the problems, such as pipeline space-constrained, improves the efficiency to pipeline inspection.
Also, since probe is directly installed in the first curved rod and the second curved rod, so probe acts on pipeline table
The force ratio in face is more balanced, and the accuracy of flaw detection can be improved;Simultaneously as probe is firmly relatively uniform, can also reduce to the greatest extent
The abrasion of probe extends the service life of probe.
Further, first curved rod one end, which extends outwardly, is provided with the first connection sheet, second curved rod one end to
Outer extension is provided with the second connection sheet, and the first connection sheet is connected with the second connection sheet by bolt pair.
By using above-mentioned technical proposal, looser a bolt pair, adjusts the radian that the first curved rod and the second curved rod are formed,
Then bolt pair is tightened.The setting of first connection sheet and the second connection sheet so that the first curved rod and the second curved rod it is opposite one
End can slot milling for installation sleeve be inserted into.
Further, one end of the first curved rod and the second curved rod junction is rotatably connected to sliding shoe, the peace
The sliding slot for sliding shoe sliding rotation connection is correspondingly arranged on sleeved.
By using above-mentioned technical proposal, when the first curved rod and the rotation of the second curved rod, is produced from space between the two
Changing reaches adjust automatically installation by sliding shoe and the rotation of the first curved rod or the second curved rod, with sliding slot rotational slip
The purpose of sleeve portion, it is simple to operate.
Further, two sliding slots have intersection point away from the extended line in the first curved rod center of circle direction.
By using above-mentioned technical proposal, when the radian that the first curved rod and the second circular rod are formed becomes smaller, the two it
Between space become smaller, installation sleeve is moved along sliding slot towards duct orientation so that probe can be abutted with pipeline external surface, into
And carry out the flaw detection of pipe surface.
Further, multiple balls are provided on first curved rod and the second curved rod inner ring.
By using above-mentioned technical proposal, the setting of ball is by the cunning between the first curved rod and the second curved rod and pipeline
Dynamic friction is changed into rolling friction, reduces frictional force between the two, convenient for the first curved rod and the second curved rod in pipeline
The movement on surface.
Further, first curved rod and the second curved rod are rotatably connected to auxiliary far from one end of the two tie point
Supporting rod is helped, and assists being additionally provided with locking piece on supporting rod.
By using above-mentioned technical proposal, the setting of supporting rod is assisted to extend the week of the first curved rod and the second curved rod
It is long, strengthen the bonding strength between the first curved rod and the second curved rod and pipeline.
Further, clamp assemblies are provided in the installation sleeve, the clamp assemblies pass through installation sleeve and probe
It abuts.
By using above-mentioned technical proposal, position of the adjustable probe in installation sleeve, to better adapt to pop one's head in
To the distance of pipe surface.
A kind of pipeline non-destructive testing method adapting to different zones, which is characterized in that based on system described in purpose one,
Include the following steps:
Probe is installed into installation sleeve, and so that probe is affixed on pipe surface side and exposes installation sleeve;
According to the line size of different zones, the first curved rod and the second curved rod are rotated to adapt to the outer diameter of pipeline;
Installation sleeve slides in the first curved rod and the second curved rod rotation process, and probe is made to be affixed on pipe surface;
Mobile first curved rod and/or the second curved rod detect probe movement.
Compared with prior art, the invention has the advantages that
1, the setting being rotatablely connected by the first curved rod and second curved rod one end can adjust the radian that the two is formed, with suitable
Various sizes of pipeline is answered, testing staff is just able to drive probe in pipeline table by the first curved rod of rotation and the second curved rod
The movement in face solves the problems, such as pipeline space-constrained, improves the efficiency to pipeline inspection;
2, when the first curved rod and the second curved rod rotate, space between the two generates variation, passes through sliding shoe and the first arc
Shape bar or the rotation of the second curved rod achieve the purpose that adjust automatically installation sleeve position, side easy to operate with sliding slot rotational slip
Just.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the enlarged diagram of A in Fig. 1.
Appended drawing reference: 100, the first curved rod;110, the first connection sheet;200, the second curved rod;210, the second connection sheet;
300, installation sleeve;310, sliding slot;400, it pops one's head in;500, sliding shoe;510, first rotating shaft;520, the second shaft;530, block;
600, locking mechanism;700, ball;800, supporting rod is assisted;810, locking piece.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention will be described in detail.
A kind of pipeline non-destructive testing system adapting to different zones, referring to Fig.1, including the first hinged curved rod of one end
100 and second curved rod 200, the radian of the first curved rod 100 and the second curved rod 200 is all larger than 90 degree, and the first curved rod
100 and second curved rod 200 towards same direction be recessed or protrusion.In the connection of the first curved rod 100 and the second curved rod 200
Place's sliding is connected with installation sleeve 300, and probe 400, and the first curved rod 100 and/or the second arc are equipped in installation sleeve 300
The locking mechanism 600 for locking 200 rotational angle of the first curved rod 100 and the second curved rod is provided on shape bar 200.Rotation
First curved rod 100 and the second curved rod 200 to adapt to outer diameter tube, while the probe 400 being mounted in installation sleeve 300 with
Pipe surface contact to carry out nondestructive inspection to pipeline, by mobile first curved rod 100 and the second curved rod 200 and can carry out
The flaw detection of pipe surface, solves the problems, such as space-constrained.
100 one end of the first curved rod, which extends outwardly, combined with Figure 1 and Figure 2, is provided with the first connection sheet 110, the second curved rod
200 one end, which extend outwardly, is provided with the second connection sheet 210, and the first connection sheet 110 and the second connection sheet 210 are connected by bolt pair
It connects, so that after the first connection sheet 110 and the second connection sheet 210 are rotated by bolt pair, and can be carried out by bolt pair
Locking, it is simple to operate.
Referring to Fig. 2, one end of 200 junction of the first curved rod 100 and the second curved rod is rotatably connected to sliding shoe
500, be correspondingly arranged on the sliding slot 310 for the sliding rotation connection of sliding shoe 500 in installation sleeve 300, and two sliding slots 310 towards
Extended line far from 100 center of circle direction of the first curved rod has intersection point.Turning block includes connecting with the first connection sheet 110 or second
Contact pin 210 be rotatablely connected first rotating shaft 510, with the second shaft 520 of 310 rotational slip of sliding slot, connect first rotating shaft 510 and
The block 530 of second shaft 520, when the first curved rod 100 and the rotation of the second curved rod 200, the first connection sheet 110 and second
Angle change between connection sheet 210,510 position of first rotating shaft change with the first connection sheet 110 and the second connection sheet 210,
Block 530 and then rotates, and since sliding slot 310 is arranged to skewed, installation sleeve 300 can be moved along sliding slot 310, reach automatic
Adjust the purpose between probe 400 and pipeline.
In addition, be evenly arranged with multiple balls 700 on 200 inner ring of the first curved rod 100 and the second curved rod, can reduce with
The frictional force of pipe surface, convenient for probe 400 pipe surface movement.
In addition, being rotatably connected in one end of the first curved rod 100 and the separate the two tie point of the second curved rod 200 auxiliary
Supporting rod 800 is helped, and assists being additionally provided with locking piece 810 on supporting rod 800.Bolt pair equally can be used in locking piece 810, simultaneously
Achieve the purpose that rotation and locking.The setting of auxiliary supporting rod 800 extends the first curved rod 100 and the second curved rod 200
Perimeter strengthens the bonding strength between the first curved rod 100 and the second curved rod 200 and pipeline.
In addition, being provided with clamp assemblies in installation sleeve 300, clamp assemblies pass through installation sleeve 300 and support with probe 400
It connects.Clamp assemblies can be used bolt, symmetrically offer threaded hole, bolt and threaded hole screw thread along its perimeter in installation sleeve 300
It is abutted after connection with probe 400, probe 400 is clamped in installation sleeve 300.
Based on above-mentioned system, staff can have following operating method, include the following steps:
Probe 400 is installed into installation sleeve 300, and so that probe 400 is affixed on pipe surface side and exposes installation sleeve 300;
According to the line size of different zones, the first curved rod 100 and the second curved rod 200 are rotated to adapt to the outer diameter of pipeline;
Installation sleeve 300 slides in 200 rotation process of the first curved rod 100 and the second curved rod, and probe 400 is made to be affixed on pipeline
Surface;
Mobile first curved rod 100 and/or 200 pairs of the second curved rod 400 movements of probe detect.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of pipeline non-destructive testing system for adapting to different zones, which is characterized in that including the first hinged arc of one end
The junction of bar (100) and the second curved rod (200), first curved rod (100) and the second curved rod (200) slides connection
Have installation sleeve (300), be equipped with probe (400) in the installation sleeve (300), and first curved rod (100) and/or
The locking for locking the first curved rod (100) and the second curved rod (200) rotational angle is provided in second curved rod (200)
Mechanism (600).
2. the pipeline non-destructive testing system according to claim 1 for adapting to different zones, which is characterized in that described first
Curved rod (100) one end, which extends outwardly, to be provided with the first connection sheet (110), and the second curved rod (200) one end extends outwardly setting
Have the second connection sheet (210), the first connection sheet (110) is connected with the second connection sheet (210) by bolt pair.
3. the pipeline non-destructive testing system according to claim 1 for adapting to different zones, which is characterized in that the first arc
One end of bar (100) and the second curved rod (200) junction is rotatably connected to sliding shoe (500), the installation sleeve (300)
On be correspondingly arranged on for sliding shoe (500) sliding rotation connection sliding slot (310).
4. the pipeline non-destructive testing system according to claim 3 for adapting to different zones, which is characterized in that two sliding slots
(310) there is intersection point away from the extended line in the first curved rod (100) center of circle direction.
5. the pipeline non-destructive testing system according to claim 1 for adapting to different zones, which is characterized in that described first
Multiple balls (700) are provided on curved rod (100) and the second curved rod (200) inner ring.
6. the pipeline non-destructive testing system according to claim 1 for adapting to different zones, which is characterized in that described first
Curved rod (100) and the second curved rod (200) are rotatably connected to far from one end of the two tie point assists supporting rod (800),
And locking piece (810) are additionally provided in auxiliary supporting rod (800).
7. the pipeline non-destructive testing system according to claim 1 for adapting to different zones, which is characterized in that the installation
Clamp assemblies are provided on sleeve (300), the clamp assemblies pass through installation sleeve (300) and abut with probe (400).
8. a kind of pipeline non-destructive testing method for adapting to different zones, which is characterized in that based on any one in claim 1-7
System described in item, includes the following steps:
Probe (400) is installed into installation sleeve (300), and so that probe (400) is affixed on pipe surface side and exposes installation set
Cylinder (300);
According to the line size of different zones, the first curved rod (100) and the second curved rod (200) are rotated to adapt to the outer of pipeline
Diameter;
Installation sleeve (300) slides in the first curved rod (100) and the second curved rod (200) rotation process, makes to pop one's head in (400)
It is affixed on pipe surface;
Mobile first curved rod (100) and/or the second curved rod (200) detect probe (400) movement.
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CN201910736853.4A CN110308207B (en) | 2019-08-10 | 2019-08-10 | Pipeline nondestructive testing method and system capable of adapting to different areas |
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CN201910736853.4A CN110308207B (en) | 2019-08-10 | 2019-08-10 | Pipeline nondestructive testing method and system capable of adapting to different areas |
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CN110308207B CN110308207B (en) | 2022-01-11 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115325879A (en) * | 2022-08-03 | 2022-11-11 | 南京奥莱科技有限公司 | Non-contact gun barrel temperature impact monitoring device and method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115325879A (en) * | 2022-08-03 | 2022-11-11 | 南京奥莱科技有限公司 | Non-contact gun barrel temperature impact monitoring device and method |
CN115325879B (en) * | 2022-08-03 | 2024-05-28 | 南京奥莱科技有限公司 | Non-contact gun barrel temperature impact monitoring device and method |
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