CN110305724B - Multi-vehicle type universal stepless transmission oil and preparation method thereof - Google Patents
Multi-vehicle type universal stepless transmission oil and preparation method thereof Download PDFInfo
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- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
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- C10M2223/041—Triaryl phosphates
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Abstract
The invention discloses multi-vehicle type universal stepless transmission oil and a preparation method thereof, wherein the multi-vehicle type universal stepless transmission oil is prepared from the following raw materials in parts by weight: synthesizing base oil: 42-47 parts of deep refined III base oil: 31-35 parts of a colorant: 0.02-0.04 parts of a functional agent: 20-23 parts of a solvent; the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 67-72 parts of tricresyl phosphate: 7-12 parts of didecyl phenyl phosphite ester: 12-16 parts of high-base-number synthetic calcium sulfonate T106: 6-10 parts of antioxidant, 3-6 parts of defoaming agent, 0.9-1.5 parts of defoaming agent and 0.5-0.8 part of antirust agent. The universal stepless transmission oil for multiple vehicle types has the comprehensive performances of good shearing resistance, oxidation resistance, good anti-foaming performance, good abrasion resistance and the like, can be universal for multiple vehicle types, and can keep stable and durable in the using process, such as good shearing resistance, oxidation resistance, anti-foaming performance, good abrasion resistance and the like.
Description
Technical Field
The invention relates to the technical field of lubricating oil, in particular to multi-vehicle type universal stepless transmission oil and a preparation method thereof.
Background
In the field of conventional multi-speed automatic transmissions, we have seen a trend towards lighter weights and an increase in the number of gears. OEM manufacturers have also introduced new hardware, including Dual Clutch Transmissions (DCTs) and Continuously Variable Transmissions (CVTs). The continuously variable transmission has the advantage that the optimum ratio can be selected seamlessly for the engine continuously as driving conditions change, without the fixed ratio limitations of a multi-stage gear transmission. The flexibility afforded by this variable ratio (within the minimum and maximum limits of the continuously variable transmission design) allows the engine to operate at peak efficiency without torque transfer to the drive wheels being interrupted. This ability to optimize engine operation provides a continuously variable transmission that is more advantageous in terms of overall vehicle fuel efficiency than other transmission designs.
The core of the stepless speed changing box is a speed changing box with two pulleys, each pulley is composed of two conical adjustable belt wheels, and a thrust steel belt or a steel chain is arranged around each belt wheel in a surrounding mode. Torque is transmitted by steel-steel friction generated between the pulley and the steel belt or chain. It is also necessary to minimize wear between these components when the steel-to-steel friction is high. Continuously Variable Transmission Fluid (CVTF) has high steel-to-steel friction, enabling the use of continuously variable transmissions at the highest torque.
Conventional automatic transmission fluids provide low steel-to-steel friction that can cause drive belt slip, wear, and severe damage to pulleys and steel belts or chains. Shear stability is more important for infinitely variable transmission fluids than for conventional automatic transmission fluids because of the high pressure pump used in infinitely variable transmission applications. In addition to these specific requirements, infinitely variable transmission fluids must also provide excellent wear protection, especially to control component fatigue and sliding wear. Continuously variable transmission fluids must also have longer anti-shudder durability to ensure exceptionally slippery clutching operation, be used in some designs to achieve fuel economy, and not reduce steel-to-steel friction. While at the same time providing good antioxidant stability, air release and paper-iron friction.
Disclosure of Invention
Based on the situation, the invention aims to provide the universal stepless transmission oil for multiple vehicle types and the preparation method thereof, which can effectively solve the problems.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the utility model provides a universal continuously variable transmission oil of multi-vehicle type, is prepared by the raw materials that include following parts by weight: synthesizing base oil: 42-47 parts of deep refined III base oil: 31-35 parts of a colorant: 0.02-0.04 parts of a functional agent: 20-23 parts of a solvent;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 67-72 parts of tricresyl phosphate: 7-12 parts of didecyl phenyl phosphite ester: 12-16 parts of high-base-number synthetic calcium sulfonate T106: 6-10 parts of antioxidant, 3-6 parts of defoaming agent, 0.9-1.5 parts of defoaming agent and 0.5-0.8 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
The universal stepless transmission oil for multiple vehicle types has the comprehensive performances of good shearing resistance, oxidation resistance, good anti-foaming performance, good abrasion resistance and the like, can be universal for multiple vehicle types, and can keep stable and durable in the using process, such as good shearing resistance, oxidation resistance, anti-foaming performance, good abrasion resistance and the like.
The multi-vehicle type universal stepless transmission oil disclosed by the invention is prepared by compounding synthetic base oil and deeply refined III-class base oil in a proper proportion to serve as base composite oil, wherein the poly-alpha-olefin synthetic base oil is good in high-temperature performance, good in low-temperature performance and good in thermal/oxidation stability; the deeply refined III-class base oil (prepared by deeply refining the III-class base oil to reduce the sulfur content in the III-class base oil) has very low sulfur content, high viscosity index and good compatibility with sealing materials, and can effectively prevent leakage; the combination of the two components ensures that the multi-vehicle universal stepless transmission oil has good comprehensive performances such as good shearing resistance, oxidation resistance, high/low temperature resistance, good foam resistance, good abrasion resistance and the like, and can be universal for multiple vehicles.
The acrylamide-pentanediol diacrylate copolymer with a proper proportion is introduced into the multi-vehicle type universal stepless gearbox oil disclosed by the invention, the acrylamide-pentanediol diacrylate copolymer has good solubility in the base composite oil, the rheological property and the shearing resistance of the multi-vehicle type universal stepless gearbox oil disclosed by the invention are improved due to the addition of the acrylamide-pentanediol diacrylate copolymer, the viscosity-temperature property is improved, the application temperature range is widened, and the use oil change period of the multi-vehicle type universal stepless gearbox oil disclosed by the invention is prolonged.
The tricresyl phosphate is introduced into the multi-vehicle type universal stepless gearbox oil in a proper proportion, the tricresyl phosphate has good solubility in the base composite oil, the addition of the tricresyl phosphate improves the wear resistance of the multi-vehicle type universal stepless gearbox oil, and the tricresyl phosphate has strong phosphorus retention capacity, is durable, is not easy to consume and has long service life; in addition, the influence on the shearing resistance of the multi-vehicle type universal continuously variable transmission oil is small (the larger shearing resistance can not be reduced), the system adaptability is strong, and the oil change period is used.
The didecyl phenyl phosphite ester with a proper proportion is introduced into the multi-vehicle type universal continuously variable transmission oil, the didecyl phenyl phosphite ester has good solubility in the base composite oil, and the addition of the didecyl phenyl phosphite ester ensures that the multi-vehicle type universal continuously variable transmission oil has good antifriction performance, can reduce the abrasion loss of gears in a transmission, and protects the abrasion parts of clutches, bearings, synchronous rings and the like.
The high-base-number synthetic calcium sulfonate T106 is introduced into the multi-vehicle type universal continuously variable transmission oil in a proper proportion, so that the dispersion uniformity of raw material components of the multi-vehicle type universal continuously variable transmission oil can be improved, oil sludge, paint films, carbon deposit, insoluble substances and the like generated in the using process can be effectively dispersed, the surface of a friction pair is kept clean, the degradation rate of tricresyl phosphate, didecyl phenyl phosphite and the like with strong chemical activity is regulated, and the multi-vehicle type universal continuously variable transmission oil disclosed by the invention keeps stable and durable friction characteristics.
Preferably, the multi-vehicle type universal continuously variable transmission oil is prepared from the following raw materials in parts by weight: synthesizing base oil: 45 parts of deep refined III base oil: 33.57 parts, colorant: 0.03 part of functional agent: 21.4 parts;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 70 parts of tricresyl phosphate: 9.5 parts of didecylphenyl phosphite: 14.8 parts of high-base-number synthetic calcium sulfonate T106: 8.4 parts of antioxidant, 5 parts of defoaming agent, 1.3 parts of defoaming agent and 0.65 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
Preferably, the preparation method of the acrylamide-pentanediol diacrylate copolymer comprises the following steps:
s1, weighing the following components in parts by weight: 40 parts of acrylamide, 50 parts of pentanediol diacrylate, 80 parts of a solvent (a mixed solvent of acetone and butanone in a ratio of 1:1, the same applies below), 2.4 parts of azobisisobutyronitrile and 0.9 part of dodecanethiol (a molecular weight regulator);
s2, diluting the azobisisobutyronitrile solvent with a small amount of solvent to obtain an azobisisobutyronitrile solution; putting acrylamide, pentanediol diacrylate and a solvent into a reaction kettle, stirring and mixing uniformly, and adopting N2Protecting, heating to 78 ℃, and simultaneously and respectively dropwise adding azodiisobutyronitrile solution and dodecanethiol, wherein the dropwise adding is controlled to be finished within 30 min; keeping the temperature at 78 ℃ for continuing the polymerization reaction for 5 hours;
and S3, stopping the reaction, discharging, and cooling to room temperature to obtain the acrylamide-pentanediol diacrylate copolymer solution.
Preferably, the molecular weight of the acrylamide-pentanediol diacrylate copolymer is 1000-1500.
The molecular weight of the acrylamide-pentanediol diacrylate copolymer is 1000-1500, the rheological property and the shear resistance of the multi-vehicle type universal stepless transmission oil can be better improved, and the viscosity-temperature property is also improved.
Preferably, the antioxidant is a mixture of a phenolic ester antioxidant and an amine antioxidant.
More preferably, the phenolic ester antioxidant is 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and the amine antioxidant is butadiene imine; the mixture of the phenolic ester antioxidant and the amine antioxidant is prepared from the following components in a mass ratio of 1: (0.65-0.75) of ethyl 2, 2' -thiobis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and butadiene imine.
Therefore, the oxidation resistance of the multi-vehicle type universal continuously variable transmission oil can be better improved, the butadiene imine can enhance the effect of synthesizing calcium sulfonate T106 with high base number, the dispersion uniformity of the raw material components of the multi-vehicle type universal continuously variable transmission oil can be better improved, oil sludge, paint films, carbon deposit, insoluble substances and the like generated in the using process can be effectively dispersed, the surface of a friction pair is kept clean, the degradation rate of tricresyl phosphate, didecyl phenyl phosphite and the like with strong chemical activity is regulated and controlled, and the multi-vehicle type universal continuously variable transmission oil can keep the friction characteristic more stable and durable.
Preferably, the defoamer is a perfluoropolyether oil.
The perfluoropolyether oil not only has good defoaming effect, but also has good lubricating effect.
Preferably, the synthetic base oil is a mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-40, or a mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-100.
More preferably, the synthetic base oil is a mixture of 1: (1.6-1.8) mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-40, or the mass ratio of 1: (1.55-1.7) a mixed oil of poly-alpha-olefin synthetic oil PAO-5 and poly-alpha-olefin synthetic oil PAO-100.
Preferably, the sulfur content of the deeply refined group III base oil is less than 100 ppm.
The invention also provides a preparation method of the multi-vehicle type universal continuously variable transmission oil, which comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 50-55 ℃ at a heating rate of 80-120 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 50-55 ℃ for blending for 25-35 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 25-35 min to obtain the multi-vehicle universal stepless gearbox oil.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, the following description of the preferred embodiments of the present invention is provided in connection with specific examples, which should not be construed as limiting the present patent.
The test methods or test methods described in the following examples are conventional methods unless otherwise specified; the reagents and materials, unless otherwise indicated, are conventionally obtained commercially or prepared by conventional methods.
Example 1:
the utility model provides a universal continuously variable transmission oil of multi-vehicle type, is prepared by the raw materials that include following parts by weight: synthesizing base oil: 42-47 parts of deep refined III base oil: 31-35 parts of a colorant: 0.02-0.04 parts of a functional agent: 20-23 parts of a solvent;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 67-72 parts of tricresyl phosphate: 7-12 parts of didecyl phenyl phosphite ester: 12-16 parts of high-base-number synthetic calcium sulfonate T106: 6-10 parts of antioxidant, 3-6 parts of defoaming agent, 0.9-1.5 parts of defoaming agent and 0.5-0.8 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
The universal stepless transmission oil for multiple vehicle types has the comprehensive performances of good shearing resistance, oxidation resistance, good anti-foaming performance, good abrasion resistance and the like, can be universal for multiple vehicle types, and can keep stable and durable in the using process, such as good shearing resistance, oxidation resistance, good anti-foaming performance, good abrasion resistance and the like.
The multi-vehicle type universal stepless transmission oil of the embodiment is prepared by compounding synthetic base oil and deeply refined III-class base oil in a proper proportion to serve as base composite oil, wherein the poly-alpha-olefin synthetic base oil is good in high-temperature performance, good in low-temperature performance and good in thermal/oxidation stability; the deeply refined III-class base oil (prepared by deeply refining the III-class base oil to reduce the sulfur content in the III-class base oil) has very low sulfur content, high viscosity index and good compatibility with sealing materials, and can effectively prevent leakage; the combination of the two components ensures that the multi-vehicle universal stepless transmission oil has good comprehensive performances such as good shearing resistance, oxidation resistance, high/low temperature resistance, good foam resistance, good abrasion resistance and the like, and can be universal for multiple vehicles.
The acrylamide-pentanediol diacrylate copolymer with a proper proportion is introduced into the multi-vehicle type universal continuously variable transmission oil, the acrylamide-pentanediol diacrylate copolymer is good in solubility in the base composite oil, the rheological property and the shearing resistance of the multi-vehicle type universal continuously variable transmission oil are improved due to the addition of the acrylamide-pentanediol diacrylate copolymer, the viscosity-temperature property is improved, the application temperature range is widened, and the oil change period of the multi-vehicle type universal continuously variable transmission oil is prolonged.
The tricresyl phosphate with a proper proportion is introduced into the multi-vehicle type universal stepless transmission oil, the tricresyl phosphate has good solubility in the base composite oil, the addition of the tricresyl phosphate improves the wear resistance of the multi-vehicle type universal stepless transmission oil, and the tricresyl phosphate has strong phosphorus retention capacity, is durable, is not easy to consume and has long service life; in addition, the influence on the shearing resistance of the multi-vehicle type universal continuously variable transmission oil is small (the larger shearing resistance can not be reduced), the system adaptability is strong, and the oil change period is used.
The didecyl phenyl phosphite ester with a proper proportion is introduced into the universal continuously variable transmission oil for multiple vehicle types, the didecyl phenyl phosphite ester has good solubility in the base composite oil, and the addition of the didecyl phenyl phosphite ester enables the universal continuously variable transmission oil for multiple vehicle types of the embodiment to have good antifriction performance, can reduce the abrasion loss of gears in a transmission, and protects abrasion parts of clutches, bearings, synchronous rings and the like.
The high-base-number synthetic calcium sulfonate T106 is introduced into the multi-vehicle type universal continuously variable transmission oil in a proper proportion, so that the dispersion uniformity of raw material components of the multi-vehicle type universal continuously variable transmission oil in the embodiment can be improved, oil sludge, paint films, carbon deposits, insoluble substances and the like generated in the using process can be effectively dispersed, the surface of a friction pair is kept clean, the degradation rate of tricresyl phosphate, didecyl phenyl phosphite and the like with strong chemical activity is regulated, and the multi-vehicle type universal continuously variable transmission oil in the embodiment keeps stable and durable friction characteristics.
Preferably, the multi-vehicle type universal continuously variable transmission oil is prepared from the following raw materials in parts by weight: synthesizing base oil: 45 parts of deep refined III base oil: 33.57 parts, colorant: 0.03 part of functional agent: 21.4 parts;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 70 parts of tricresyl phosphate: 9.5 parts of didecylphenyl phosphite: 14.8 parts of high-base-number synthetic calcium sulfonate T106: 8.4 parts of antioxidant, 5 parts of defoaming agent, 1.3 parts of defoaming agent and 0.65 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
Preferably, the preparation method of the acrylamide-pentanediol diacrylate copolymer comprises the following steps:
s1, weighing the following components in parts by weight: 40 parts of acrylamide, 50 parts of pentanediol diacrylate, 80 parts of a solvent (a mixed solvent of acetone and butanone in a ratio of 1:1, the same applies below), 2.4 parts of azobisisobutyronitrile and 0.9 part of dodecanethiol (a molecular weight regulator);
s2, diluting the azobisisobutyronitrile solvent with a small amount of solvent to obtain an azobisisobutyronitrile solution; putting acrylamide, pentanediol diacrylate and a solvent into a reaction kettle, stirring and mixing uniformly, and adopting N2Protecting, heating to 78 ℃, and simultaneously and respectively dropwise adding azodiisobutyronitrile solution and dodecanethiol, wherein the dropwise adding is controlled to be finished within 30 min; keeping the temperature at 78 ℃ for continuing the polymerization reaction for 5 hours;
and S3, stopping the reaction, discharging, and cooling to room temperature to obtain the acrylamide-pentanediol diacrylate copolymer solution.
Preferably, the molecular weight of the acrylamide-pentanediol diacrylate copolymer is 1000-1500.
The molecular weight of the acrylamide-pentanediol diacrylate copolymer is 1000-1500, the rheological property and the shear resistance of the multi-vehicle type universal stepless transmission oil can be better improved, and the viscosity-temperature property is also improved.
Preferably, the antioxidant is a mixture of a phenolic ester antioxidant and an amine antioxidant.
More preferably, the phenolic ester antioxidant is 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and the amine antioxidant is butadiene imine; the mixture of the phenolic ester antioxidant and the amine antioxidant is prepared from the following components in a mass ratio of 1: (0.65-0.75) of ethyl 2, 2' -thiobis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and butadiene imine.
Therefore, the oxidation resistance of the multi-vehicle type universal continuously variable transmission oil can be better improved, the butadiene imine can enhance the effect of synthesizing calcium sulfonate T106 with high base number, the dispersion uniformity of the raw material components of the multi-vehicle type universal continuously variable transmission oil can be better improved, oil sludge, paint films, carbon deposit, insoluble substances and the like generated in the using process can be more effectively dispersed, the surface of a friction pair is kept clean, the degradation rate of tricresyl phosphate, didecylphenyl phosphite and the like with strong chemical activity is regulated and controlled, and the multi-vehicle type universal continuously variable transmission oil can keep the friction characteristic more stable and durable.
Preferably, the defoamer is a perfluoropolyether oil.
The perfluoropolyether oil not only has good defoaming effect, but also has good lubricating effect.
Preferably, the synthetic base oil is a mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-40, or a mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-100.
More preferably, the synthetic base oil is a mixture of 1: (1.6-1.8) mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-40, or the mass ratio of 1: (1.55-1.7) a mixed oil of poly-alpha-olefin synthetic oil PAO-5 and poly-alpha-olefin synthetic oil PAO-100.
Preferably, the sulfur content of the deeply refined group III base oil is less than 100 ppm.
The embodiment also provides a preparation method of the multi-vehicle type universal continuously variable transmission oil, which comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 50-55 ℃ at a heating rate of 80-120 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 50-55 ℃ for blending for 25-35 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 25-35 min to obtain the multi-vehicle universal stepless gearbox oil.
Example 2:
the utility model provides a universal continuously variable transmission oil of multi-vehicle type, is prepared by the raw materials that include following parts by weight: synthesizing base oil: 42 parts of deep refined III base oil: 31 parts of a colorant: 0.02 part, functional agent: 20 parts of (1);
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 67 parts, tricresyl phosphate: 7 parts of didecylphenyl phosphite: 12 parts of high-base-number synthetic calcium sulfonate T106: 6 parts of antioxidant, 3 parts of defoaming agent, 0.9 part of anti-rusting agent and 0.5 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
In this embodiment, the preparation method of the acrylamide-pentanediol diacrylate copolymer includes the following steps:
s1, weighing the following components in parts by weight: 40 parts of acrylamide, 50 parts of pentanediol diacrylate, 80 parts of a solvent (a mixed solvent of acetone and butanone in a ratio of 1:1, the same applies below), 2.4 parts of azobisisobutyronitrile and 0.9 part of dodecanethiol (a molecular weight regulator);
s2, diluting the azobisisobutyronitrile solvent with a small amount of solvent to obtain an azobisisobutyronitrile solution; putting acrylamide, pentanediol diacrylate and a solvent into a reaction kettle, stirring and mixing uniformly, and adopting N2Protecting, heating to 78 ℃, and simultaneously and respectively dropwise adding azodiisobutyronitrile solution and dodecanethiol, wherein the dropwise adding is controlled to be finished within 30 min; keeping the temperature at 78 ℃ for continuing the polymerization reaction for 5 hours;
and S3, stopping the reaction, discharging, and cooling to room temperature to obtain the acrylamide-pentanediol diacrylate copolymer solution.
In this example, the molecular weight of the acrylamide-pentanediol diacrylate copolymer was 1000.
In this example, the antioxidant is a mixture of a phenolic ester type antioxidant and an amine type antioxidant.
In this example, the phenolic ester antioxidant is 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and the amine antioxidant is butadiene imine; the mixture of the phenolic ester antioxidant and the amine antioxidant is prepared from the following components in a mass ratio of 1: 0.65 part of ethyl 2, 2' -thiobis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and butadiene imine.
In this example, the defoamer was a perfluoropolyether oil.
In this example, the synthetic base oil was a mixture of 1: 1.6 of a mixed oil of the polyalphaolefin synthetic oil PAO-5 and the polyalphaolefin synthetic oil PAO-40.
In this example, the sulfur content of the deeply refined group III base oils was below 100 ppm.
In this embodiment, the preparation method of the multi-vehicle type universal continuously variable transmission oil comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 50 ℃ at the heating rate of 80 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 50 ℃ for blending for 35 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 35min to obtain the universal continuously variable transmission oil for multiple vehicle types.
Example 3:
the utility model provides a universal continuously variable transmission oil of multi-vehicle type, is prepared by the raw materials that include following parts by weight: synthesizing base oil: 47 parts of deep refined III base oil: 35 parts of a colorant: 0.04 part of functional agent: 23 parts;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 72 parts, tricresyl phosphate: 12 parts of didecylphenyl phosphite: 16 parts of high-base-number synthetic calcium sulfonate T106: 10 parts of antioxidant, 6 parts of defoaming agent, 1.5 parts of defoaming agent and 0.8 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
In this embodiment, the preparation method of the acrylamide-pentanediol diacrylate copolymer includes the following steps:
s1, weighing the following components in parts by weight: 40 parts of acrylamide, 50 parts of pentanediol diacrylate, 80 parts of a solvent (a mixed solvent of acetone and butanone in a ratio of 1:1, the same applies below), 2.4 parts of azobisisobutyronitrile and 0.9 part of dodecanethiol (a molecular weight regulator);
s2, diluting the azobisisobutyronitrile solvent with a small amount of solvent to obtain an azobisisobutyronitrile solution; putting acrylamide, pentanediol diacrylate and a solvent into a reaction kettle, stirring and mixing uniformly, and adopting N2Protecting, heating to 78 ℃, and simultaneously and respectively dropwise adding azodiisobutyronitrile solution and dodecanethiol, wherein the dropwise adding is controlled to be finished within 30 min; keeping the temperature at 78 ℃ for continuing the polymerization reaction for 5 hours;
and S3, stopping the reaction, discharging, and cooling to room temperature to obtain the acrylamide-pentanediol diacrylate copolymer solution.
In this example, the molecular weight of the acrylamide-pentanediol diacrylate copolymer was 1500.
In this example, the antioxidant is a mixture of a phenolic ester type antioxidant and an amine type antioxidant.
In this example, the phenolic ester antioxidant is 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and the amine antioxidant is butadiene imine; the mixture of the phenolic ester antioxidant and the amine antioxidant is prepared from the following components in a mass ratio of 1: 0.75 part of ethyl 2, 2' -thiobis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and butadiene imine.
In this example, the defoamer was a perfluoropolyether oil.
In this example, the synthetic base oil was a mixture of 1: 1.7 of a mixed oil of the polyalphaolefin synthetic oil PAO-5 and the polyalphaolefin synthetic oil PAO-100.
In this example, the sulfur content of the deeply refined group III base oils was below 100 ppm.
In this embodiment, the preparation method of the multi-vehicle type universal continuously variable transmission oil comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 55 ℃ at the heating rate of 120 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 55 ℃ for blending for 25 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 25min to obtain the universal continuously variable transmission oil for multiple vehicle types.
Example 4:
the utility model provides a universal continuously variable transmission oil of multi-vehicle type, is prepared by the raw materials that include following parts by weight: synthesizing base oil: 45 parts of deep refined III base oil: 33.57 parts, colorant: 0.03 part of functional agent: 21.4 parts;
wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 70 parts of tricresyl phosphate: 9.5 parts of didecylphenyl phosphite: 14.8 parts of high-base-number synthetic calcium sulfonate T106: 8.4 parts of antioxidant, 5 parts of defoaming agent, 1.3 parts of defoaming agent and 0.65 part of antirust agent;
wherein the synthetic base oil is a polyalphaolefin synthetic base oil; the antioxidant is any one or a mixture of a plurality of phenolic antioxidant, ester antioxidant, phenolic ester antioxidant and amine antioxidant.
In this embodiment, the preparation method of the acrylamide-pentanediol diacrylate copolymer includes the following steps:
s1, weighing the following components in parts by weight: 40 parts of acrylamide, 50 parts of pentanediol diacrylate, 80 parts of a solvent (a mixed solvent of acetone and butanone in a ratio of 1:1, the same applies below), 2.4 parts of azobisisobutyronitrile and 0.9 part of dodecanethiol (a molecular weight regulator);
s2, diluting the azobisisobutyronitrile solvent with a small amount of solvent to obtain an azobisisobutyronitrile solution; putting acrylamide, pentanediol diacrylate and a solvent into a reaction kettle, stirring and mixing uniformly, and adopting N2Protecting, heating to 78 ℃, and simultaneously and respectively dropwise adding azodiisobutyronitrile solution and dodecanethiol, wherein the dropwise adding is controlled to be finished within 30 min; keeping the temperature at 78 ℃ for continuing the polymerization reaction for 5 hours;
and S3, stopping the reaction, discharging, and cooling to room temperature to obtain the acrylamide-pentanediol diacrylate copolymer solution.
In this example, the molecular weight of the acrylamide-pentanediol diacrylate copolymer was 1300.
In this example, the antioxidant is a mixture of a phenolic ester type antioxidant and an amine type antioxidant.
In this example, the phenolic ester antioxidant is 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and the amine antioxidant is butadiene imine; the mixture of the phenolic ester antioxidant and the amine antioxidant is prepared from the following components in a mass ratio of 1: 0.7 part of ethyl 2, 2' -thiobis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and butadiene imine.
In this example, the defoamer was a perfluoropolyether oil.
In this example, the synthetic base oil was a mixture of 1: 1.65 blend oil of poly alpha olefin synthetic oil PAO-5 and poly alpha olefin synthetic oil PAO-100.
In this example, the sulfur content of the deeply refined group III base oils was below 100 ppm.
In this embodiment, the preparation method of the multi-vehicle type universal continuously variable transmission oil comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 52 ℃ at the heating rate of 90 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 52 ℃ for blending for 30 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 30min to obtain the universal continuously variable transmission oil for multiple vehicle types.
The following performance tests were performed on the multi-vehicle type universal continuously variable transmission oil obtained in example 4 of the present invention, as well as on comparative oil 1Nissan NS-2 and comparative oil 2Honda HMMF, respectively, and the test results are shown below:
the oxidation resistance test conditions are as follows: at 150 ℃ for 96 hours, the test results are shown in table 1:
TABLE 1
From the above table, it can be seen that: the oxidation resistance of the multi-vehicle type universal continuously variable transmission oil obtained in the embodiment 4 of the invention is at the same level as that of pure oil of Nissan and Honda.
Shear resistance (KRL 40 hours), test results are shown in table 2:
TABLE 2
From the above table, it can be seen that: compared with pure oil of Nissan and Honda, the multi-vehicle type universal continuously variable transmission oil obtained in the embodiment 4 of the invention has better anti-shearing performance.
The results of the comparative anti-foaming test are shown in table 3:
TABLE 3
Item | Comparative oil 1Nissan NS-2 | Comparative oil 2Honda HMMF | Example 4 oil product |
Sequence I | 20/0 | 10/0 | 0/0 |
Sequence Ⅱ | 40/0 | 50/0 | 10/0 |
Sequence Ⅲ | 0/0 | 0/0 | 0/0 |
Sequence IV | 80/0 | 120/0 | 70/0 |
The results of the abrasion resistance comparison (FZG) test are shown in table 4:
TABLE 4
Item | Comparative oil 1Nissan CVTF | Comparative oil 2Audi CVTF | Example 4 oil product |
FZG | 7 | 9 | 11 |
As can be seen from the comparative test results in tables 3 and 4, the multi-vehicle type universal stepless transmission oil obtained in the embodiment 4 of the invention has good anti-foaming performance and good abrasion resistance, meets the requirements of relevant performance standards, and can meet the requirements of the market on such high-end products.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the spirit and scope of the invention, and these modifications and adaptations should be considered within the scope of the invention.
Claims (2)
1. The preparation method of the multi-vehicle type universal continuously variable transmission oil is characterized by comprising the following raw materials in parts by weight: synthesizing base oil: 42-47 parts of deep refined III base oil: 31-35 parts of a colorant: 0.02-0.04 parts of a functional agent: 20-23 parts of a solvent; wherein the functional agent comprises the following raw materials in parts by weight: acrylamide-pentanediol diacrylate copolymer: 67-72 parts of tricresyl phosphate: 7-12 parts of didecyl phenyl phosphite ester: 12-16 parts of high-base-number synthetic calcium sulfonate T106: 6-10 parts of antioxidant, 3-6 parts of defoaming agent, 0.9-1.5 parts of defoaming agent and 0.5-0.8 part of antirust agent; the antioxidant is a mixture of a phenolic ester antioxidant and an amine antioxidant, and the mass ratio of the mixture of the phenolic ester antioxidant and the amine antioxidant is 1: (0.65-0.75) of 2, 2' -thiobis [ ethyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and succinimide; the molecular weight of the acrylamide-pentanediol diacrylate copolymer is 1000-1500; the defoaming agent is perfluoropolyether oil; the synthetic base oil is prepared from the following components in a mass ratio of 1: (1.6-1.8) mixed oil of poly alpha-olefin synthetic oil PAO-5 and poly alpha-olefin synthetic oil PAO-40, or the mass ratio of 1: (1.55-1.7) a mixed oil of poly-alpha-olefin synthetic oil PAO-5 and poly-alpha-olefin synthetic oil PAO-100; the sulfur content in the deeply refined group III base oil is lower than 100 ppm; the preparation method comprises the following steps:
A. weighing the following components in parts by weight: acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent;
B. weighing the following components in parts by weight: synthetic base oil, deep refined III-class base oil, a coloring agent and a functional agent;
C. adding the synthetic base oil and the deeply refined III-class base oil into a blending kettle, and heating to 50-55 ℃ at a heating rate of 80-120 ℃/h;
D. adding the acrylamide-pentanediol diacrylate copolymer, tricresyl phosphate, didecyl phenyl phosphite ester, high-base-number synthetic calcium sulfonate T106, an antioxidant, a defoaming agent and an antirust agent into the blending kettle, and continuing to keep the constant temperature of 50-55 ℃ for blending for 25-35 min;
E. and adding a coloring agent into the blending kettle, and continuously stirring for 25-35 min to obtain the multi-vehicle universal stepless gearbox oil.
2. The universal stepless transmission oil for multiple vehicle types, which is prepared by the preparation method of claim 1.
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CN102766507A (en) * | 2011-05-06 | 2012-11-07 | 中国石油天然气股份有限公司 | Lubricating oil composition for double-clutch transmission |
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