CN110305394A - A kind of rice husk/high-density polyethylene composite material and preparation method thereof - Google Patents
A kind of rice husk/high-density polyethylene composite material and preparation method thereof Download PDFInfo
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- CN110305394A CN110305394A CN201910779073.8A CN201910779073A CN110305394A CN 110305394 A CN110305394 A CN 110305394A CN 201910779073 A CN201910779073 A CN 201910779073A CN 110305394 A CN110305394 A CN 110305394A
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- density polyethylene
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- rice husk
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- hdpe
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
Abstract
The invention discloses a kind of rice husk/high-density polyethylene composite materials and preparation method thereof.The invention material is made of the raw material of following parts by weight: 60 parts of high density polyethylene (HDPE), 40 parts of powdered rice hulls, and 10 parts of calcium carbonate, 0-5 parts of silane coupling agent (KH-550), 0-5 parts of maleic anhydride grafted polyethylene (MAPE).Specific production method is the following steps are included: first by rice husk grinds, drying for standby;The raw materials such as powdered rice hulls, high density polyethylene (HDPE), silane coupling agent, maleic anhydride grafted polyethylene after drying are injected into Twin screw extruder, rice husk/high-density polyethylene composite material is obtained by Screw Extrusion.This method is simple and raw material is easy to get, it is easy to accomplish large-scale production.Rice husk/the high-density polyethylene composite material obtained through preparation method provided by the invention, in addition to hard, high density, it is nontoxic, etc. characteristics, terminate use after can voluntarily be degraded into outside organic fertilizer, also possess good toughness, it is more resistance to fall, improve its service life.
Description
(1) technical field
The present invention relates to a kind of using rice husk, high density polyethylene (HDPE) as the preparation side of the interface modification composite material of raw material
Method.Belong to the biomass-synthetic plastic research field using rice husk for backing material.
(2) background technique
Under sustainable development, environmentally protective historical background, reproducible biomass resource and ecological composite material
Become primary study object.The a part of forest and agricultural biomass as biomass energy, effectively exploitation and comprehensive utilization become
The new hot spot of energy research and environmental area.Currently, the utilization of forest and agricultural biomass is concentrated mainly on feed, Composting utilizes;
As Bio-Energy Material, by the methods of thermal transition, bioconversion, alcohol fuel, biology are converted by forest and agricultural biomass
The oxygenated fuels such as diesel oil are with substitute fossil fuels;Or by Timber residuals through high pressure compressed at scleroid bar-shaped or granule-shaped
Boiler oil molding, for family warm oneself;Furthermore the direct combustion gasification of raw material, is transformed into electric energy and is utilized.This
Outside, the preparation and development and utilization of charcoal, adsorbent can also be carried out by biomass carbonated technology, or extract agricultural residue
Useful component produces chemical products in object.
Wood plastic composite has started to widely apply as a kind of product of maturation, but the agricultural in addition to wood-fibred are remaining
Object construction material, in terms of application still in the elementary step.In numerous forest and agricultural biomass, rice husk resource is produced
Amount is abundant, cheap and easy to get, but its irrational utilization causes immense pressure to environment.Environmentally protective, sustainable development
Under it is required that, research and the utilization of rice husk are received significant attention.Therefore, this research is attempted to use forest and agricultural biomass rice husk and high density
Polyethylene is raw material, and to prepare environmental and ecological rice plastic composite materials of good performance, it prolongs as wood plastic composite
It stretches and develops, be expected to substitution traditional timber and be widely used in every field.
Quality of the plant fiber in conjunction with Study on Polymer Surfaces directly affects the performance of composite material.Due to wood fibre table
Face has a large amount of polar functional group, causes to be difficult to sufficiently merge between nonpolar high polymer.Therefore wood fibre is improved
With the interface binding power of polymeric matrix, improve two alternate interface compatibilities, becomes the key of wood plastic composite research
Content.The present invention, which mainly passes through, adds interface modification auxiliary agent during the preparation process to improve interfacial bond strength.
Based on the reality of China's Forest Resources scarcity, rice moulds the development of ecological composite material and application is the agricultures such as rice husk
The resource utilization of industry waste and waste plastic provides a new approach, to reduce timber resources consumption, alleviates China and builds
There is lack of raw materials that problem provides a possibility that very big for the industries such as material, packaging, is conducive to the protection of the forest reserves, and facilitate
It promotes resource to save and recycle comprehensively, there are preferable environment protection significance and economic results in society.
(3) summary of the invention
The present invention is prepared for a kind of rice husk/high-density polyethylene composite material, and the method has main steps that: first by rice
Shell grinds, then by powdered rice hulls, high density polyethylene (HDPE), the Silane coupling agent KH550 after drying, maleic anhydride grafted polyethylene
Equal raw materials inject Twin screw extruder, obtain rice husk/high-density polyethylene composite material by Screw Extrusion.
Concrete technology method of the invention is as follows:
(1) rice husk is washed 1~2 time with clear water, removes solid impurity and dust, use Universalpulverizer pearling flour after air-drying
It is broken to 80 mesh~200 mesh.
(2) by the powdered rice hulls handled well be 100 DEG C~105 DEG C in temperature at it is dry for 24 hours, make its moisture content 2% or so.
(3) control powdered rice hulls are 40 parts, and 60 parts of high density polyethylene (HDPE), Silane coupling agent KH550 is 0-5 parts, maleic anhydride
0-5 parts of grafted polyethylene, 10 parts of calcium carbonate, by treated, batch mixer is added in powdered rice hulls, high density polyethylene (HDPE) and selected auxiliary agent,
It stirs 5~10 minutes at normal temperature.
(4) mixed material in step (3) is added in double screw extruder, melt blending squeezes out at 180 DEG C, squeezes
Material is cooling out, cuts, and rice husk/high-density polyethylene composite material can be obtained.
The invention has the advantages that
(1) for rice husk as raw material, source is wide, at low cost, improves its by-product value.And high density polyethylene (HDPE) with
It is good with the comprehensive performances such as excellent resistance to most of lives and characteristic, insulating properties, the impact resistance of chemicals for industrial use, in plastics
Field is widely applied.The present invention combines the advantage of powdered rice hulls and high density polyethylene (HDPE)
(2) product of the invention has good water resistance, also has the spies such as hard, high density, smooth, nontoxic, environmentally friendly
Property, it can mitigate in the wasting of resources of the classes such as the multiple fields such as automobile, interior decoration, urban landscape substitution plastics, wood, bamboo to ring
The pressure in border.
(3) maleic anhydride grafted polyethylene and silane coupling agent of the invention improve between powdered rice hulls and high density polyethylene (HDPE)
Interface compatibility so that manufactured material have good toughness, it is more resistance to fall, improve powdered rice hulls/high density
The service life of composite polyethylene material, has a vast market foreground
(4) specific embodiment
The present invention is specifically described combined with specific embodiments below.It should be understood that being below only of the invention
Therefore preferred embodiment cannot limit the scope of the patents of the invention, all to utilize equivalent knot made by present specification
Structure or equivalent process transformation, or directly, be used in other related technical areas indirectly, similarly include in patent of the invention
In protection scope.
Embodiment 1 weighs the powdered rice hulls of 200g80-200 mesh according to mass ratio, is put into 103 DEG C of drying machines and dries extremely
Constant weight makes its water content be down to 3%.Powdered rice hulls and 300g high density polyethylene (HDPE) after weighing the drying of 200g80 mesh, 50g nanometers
CaCO3, it is sufficiently mixed.Uniformly mixed material is added in twin-screw extruder barrel and carries out extruding pelletization, twin-screw squeezes
Each zone temperatures of machine are set as 100 DEG C/125 DEG C/150 DEG C/130 DEG C/130 DEG C out.It is broken by being used after the air-dried cooling of basic material
Material machine particle, obtains granular samples.Pressing plate is carried out to granular samples with hot press, heat pressing process is as shown in table 1.Hot pressing terminates
Afterwards, it is cooled down using cold press, cold-press process 4Mpa, 5min.It is compound that powdered rice hulls/high density polyethylene (HDPE) can be obtained in taking-up
Plate.
Embodiment 2 weighs the powdered rice hulls of 200g80-200 mesh according to mass ratio, is put into 103 DEG C of drying machines and dries extremely
Constant weight makes its water content be down to 3%.Powdered rice hulls and 300g high density polyethylene (HDPE) after weighing the drying of 200g80 mesh, 50g nanometers
CaCO3, 25g silane coupling agent is sufficiently mixed.Uniformly mixed material is added in twin-screw extruder barrel and is squeezed out
It is granulated, twin-screw extruder section temperature is set as 100 DEG C/125 DEG C/150 DEG C/130 DEG C/130 DEG C.Basic material is air-dried
Material disintegrator particle is used after cooling, obtains granular samples.Pressing plate, heat pressing process such as 1 institute of table are carried out to granular samples with hot press
Show.It after hot pressing, is cooled down using cold press, cold-press process 4Mpa, 5min.Powdered rice hulls/highly dense can be obtained in taking-up
Spend polyethylene composite board.
Embodiment 3 weighs the powdered rice hulls of 200g80-200 mesh according to mass ratio, is put into 103 DEG C of drying machines and dries extremely
Constant weight makes its water content be down to 3%.Powdered rice hulls and 300g high density polyethylene (HDPE) after weighing the drying of 200g80 mesh, 50g nanometers
CaCO3, 25g maleic anhydride grafted polyethylene is sufficiently mixed.Uniformly mixed material is added in twin-screw extruder barrel
Extruding pelletization is carried out, twin-screw extruder section temperature is set as 100 DEG C/125 DEG C/150 DEG C/130 DEG C/130 DEG C.It will be basic
Material uses Material disintegrator particle after air-drying cooling, obtains granular samples.Pressing plate, heat pressing process are carried out to granular samples with hot press
As shown in table 1.It after hot pressing, is cooled down using cold press, cold-press process 4Mpa, 5min.Rice husk can be obtained in taking-up
Powder/high density polyethylene (HDPE) composite board.
Embodiment 4 weighs the powdered rice hulls of 200g80-200 mesh according to mass ratio, is put into 103 DEG C of drying machines and dries extremely
Constant weight makes its water content be down to 3%.Powdered rice hulls and 300g high density polyethylene (HDPE) after weighing the drying of 200g80 mesh, 50g nanometers
CaCO3, 25g silane coupling agent, 25g maleic anhydride grafted polyethylene is sufficiently mixed.Uniformly mixed material is added to double spiral shells
Extruding pelletization is carried out in bar extruder barrel, twin-screw extruder section temperature is set as 100 DEG C/125 DEG C/150 DEG C/130
℃/130℃.Material disintegrator particle is used after basic material is air-dried cooling, obtains granular samples.With hot press to granular samples into
Row pressing plate, heat pressing process are as shown in table 1.It after hot pressing, is cooled down using cold press, cold-press process 4Mpa, 5min.It takes
Powdered rice hulls/high density polyethylene (HDPE) composite board can be obtained out.
1 heat pressing process table of table
The composite material and plate produce to above method carry out contact angle and bending property test:
Experiment one: contact angle test
It takes 1 droplets of fluid to be measured on specimen surface in the sampling control system of contact angle instrument, is contacted using CA-W
Angle measuring instrument is obtained from initially to balance different time sections drop in the form of specimen surface, and then directly measurement drop is in test specimen
The variation of surface contact angle.Test value is averaged after measuring 5 times.
Experiment two: bending property detection
The bending strength (MOR) and bending modulus (MOE) of rice plastic composite materials are referring to standard GB/T/T 1449-2005
" fibre reinforced plastics bending property test method " measurement.Preparation sample dimensions be 70mm × 25mm × 3mm, every group test 6
Sample.When test, using three-point bending mode, applying load evenly, loading velocity 5mm/min, after reaching maximum load value,
The bending strength and bending modulus of each sample are recorded, and is averaged.It is measured according to the difference that interface modifier adds type
Data be shown in Table 2.
Influence of 2 interface modifier of table to composite property
Source | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
Static contact angle | 90.67 | 101.03 | 111.36 | 120.5 |
Bending strength/Mpa | 21.47 | 24.91 | 28.59 | 26.84 |
Bending modulus/Gpa | 2.15 | 2.84 | 2.74 | 2.47 |
Claims (2)
1. the key step of the method: being first the present invention relates to kind of rice husk/high-density polyethylene composite material preparation method
By rice husk grinds, then by powdered rice hulls, high density polyethylene (HDPE), the silane coupling agent after drying, maleic anhydride grafted polyethylene
Equal raw materials inject Twin screw extruder, obtain rice husk/high-density polyethylene composite material by Screw Extrusion.
2. rice husk/high-density polyethylene composite material preparation method according to claim 1, it is characterised in that including following
Step:
(1) rice husk is washed 1~2 time with clear water, removes solid impurity and dust, milled and be crushed to Universalpulverizer after air-drying
80 mesh~200 mesh;
(2) by the powdered rice hulls handled well be 100 DEG C~105 DEG C in temperature at it is dry for 24 hours, make its moisture content 2% or so;
(3) control powdered rice hulls are 40 parts, and 60 parts of high density polyethylene (HDPE), Silane coupling agent KH550 is 0-5 parts, maleic anhydride grafting
0-5 parts of polyethylene, 10 parts of calcium carbonate, by treated, batch mixer is added in powdered rice hulls, high density polyethylene (HDPE) and selected auxiliary agent, normal
Temperature lower stirring 5~10 minutes;
(4) mixed material in step (3) is added in double screw extruder, melt blending squeezes out at 180 DEG C, extrudate
Material is cooling, cuts, and rice husk/high-density polyethylene composite material can be obtained.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111100356A (en) * | 2019-12-04 | 2020-05-05 | 沈阳化工大学 | Preparation method of biomass composite material with oleamide as dispersant |
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CN106147265A (en) * | 2016-07-06 | 2016-11-23 | 荆门环星循环农业发展有限公司 | Rice husk plastic-wood section and preparation method thereof |
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Patent Citations (4)
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CN102140255A (en) * | 2011-04-14 | 2011-08-03 | 浙江工商大学 | Hot-press type wood plastic composite for toy and preparation method thereof |
CN103102556A (en) * | 2011-11-15 | 2013-05-15 | 上海杰事杰新材料(集团)股份有限公司 | Bamboo-plastic composite material and preparation method and application thereof |
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CN111100356A (en) * | 2019-12-04 | 2020-05-05 | 沈阳化工大学 | Preparation method of biomass composite material with oleamide as dispersant |
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Application publication date: 20191008 |