CN110303271B - Titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy and preparation and brazing methods - Google Patents
Titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy and preparation and brazing methods Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 134
- 238000005219 brazing Methods 0.000 title claims abstract description 127
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 97
- 239000002184 metal Substances 0.000 title claims abstract description 96
- 239000010936 titanium Substances 0.000 title claims abstract description 94
- 239000002131 composite material Substances 0.000 title claims abstract description 87
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 86
- HZEWFHLRYVTOIW-UHFFFAOYSA-N [Ti].[Ni] Chemical compound [Ti].[Ni] HZEWFHLRYVTOIW-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 78
- 239000000956 alloy Substances 0.000 title claims abstract description 78
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 71
- 239000000945 filler Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title abstract description 23
- 238000000498 ball milling Methods 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 27
- 230000006698 induction Effects 0.000 claims abstract description 12
- 238000003466 welding Methods 0.000 claims description 58
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 40
- 239000011888 foil Substances 0.000 claims description 32
- 238000001816 cooling Methods 0.000 claims description 27
- 238000003723 Smelting Methods 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 23
- 229910000679 solder Inorganic materials 0.000 claims description 21
- 229910052786 argon Inorganic materials 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 229910002804 graphite Inorganic materials 0.000 claims description 13
- 239000010439 graphite Substances 0.000 claims description 13
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 244000137852 Petrea volubilis Species 0.000 claims description 10
- 239000012255 powdered metal Substances 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 6
- 230000005494 condensation Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
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- 230000001681 protective effect Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 abstract description 5
- 230000008018 melting Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 12
- 229910000883 Ti6Al4V Inorganic materials 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 8
- 230000004927 fusion Effects 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
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- 229910001069 Ti alloy Inorganic materials 0.000 description 4
- 125000003158 alcohol group Chemical group 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
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- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 description 2
- 229910018054 Ni-Cu Inorganic materials 0.000 description 2
- 229910018481 Ni—Cu Inorganic materials 0.000 description 2
- 229910033181 TiB2 Inorganic materials 0.000 description 2
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- 238000009736 wetting Methods 0.000 description 2
- 229910002482 Cu–Ni Inorganic materials 0.000 description 1
- 101100136092 Drosophila melanogaster peng gene Proteins 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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- 238000007731 hot pressing Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
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- 229910000601 superalloy Inorganic materials 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/206—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0233—Sheets, foils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/32—Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C
- B23K35/325—Ti as the principal constituent
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
The invention discloses a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy and a preparation and brazing method thereof, wherein the titanium-nickel brazing filler metal is mainly prepared from 64-71 atomic percent of Ti and 29-36 atomic percent of Ni; the main steps of the preparation and the brazing of the titanium-nickel brazing filler metal comprise ball milling of metal powder, pressure forming, induction melting, and brazing of the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy by using the obtained titanium-nickel brazing filler metal. The titanium-nickel brazing filler metal used in the invention has the advantages of low cost, simple manufacturing method, good availability of the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy brazing joint, and good popularization value.
Description
Technical Field
The invention relates to the technical field of brazing, in particular to a titanium-nickel brazing filler metal for brazing a TiB + TiC hybrid reinforced titanium-based composite material and a nickel-based alloy, and a preparation method and a brazing method thereof.
Background
The ceramic reinforced titanium-based composite material has the dual characteristics of ceramic and metal, has high specific strength and specific stiffness and good high-temperature resistance and corrosion resistance, and has wide application prospects in the fields of aerospace and the like. At present, a great deal of research is carried out on the forming and preparation process, the mechanical property and the like of the ceramic reinforced titanium-based composite material, and a relatively remarkable scientific research result is obtained. Wherein for the reinforcing phase, TiB and TiC have excellent thermodynamic stability and thermal expansion coefficient very close to that of titanium matrix (such as TC4 (Ti 6-Al 4-V) = 8.6 x 10)-6/℃,αTiB= 8.6×10-6/° c and α TiC = 7.2 × 10-6/° c) and chemical compatibilityThereby attracting attention of people. And it is inevitably necessary to bond the ceramic-reinforced titanium-based composite material to itself or other alloys during practical use thereof. For a single titanium alloy, the welding process is mature, and conventional welding methods such as fusion welding and diffusion welding are widely used. However, the ceramic reinforced titanium-based composite material is formed by compounding metal and non-metal materials with greatly different components, structures and properties, and the physical and chemical compatibility between the materials is poor, so if the ceramic reinforced titanium-based composite material is welded with an alloy, the metal-metal and metal-non-metal combined interfaces need to be considered, therefore, compared with a Ti metal matrix, the welding performance of the ceramic reinforced titanium-based composite material is greatly different, and the problem of difficult welding exists.
At present, scientific researchers at home and abroad explore a plurality of connection processes of the ceramic reinforced titanium-based composite material, such as diffusion welding, fusion welding, brazing and the like. The diffusion welding process has high requirements on processing of the surface of a connection sample and connection equipment, needs large connection pressure, has limitations on the size and the shape of a welding piece, and cannot be used for continuous batch production. In the case of fusion welding, the reinforcing phase is more disorderly distributed at the weld due to the higher fusion welding temperature, and once the reinforcing phase is gathered at the weld, a large amount of stress is generated, resulting in a reduction in the strength of the joint.
For brazing solder alloy of the ceramic reinforced titanium-based composite material, scientific researchers explore the alloy components. For example, Chinese patent CN201310137981.X "method for brazing TiBw/TC4 titanium-based composite material by Ti-Zr-Ni-Cu brazing filler metal" is to design Ti-Zr-Ni-Cu amorphous foils so as to realize effective connection of TiBw/TC4 titanium-based composite material; the literature reports that TiBw/TC4 titanium alloy and C/C composite material are brazed and connected by TiZrNiCu active brazing filler metal (Huangchao, Lintiesong, He Peng. interface tissue structure of a brazed joint of TiBw/TC4 titanium alloy and C/C composite material [ J ]. welding science, 2011,32 (7): 39-42.). Chinese patent CN201310150024.0 'A composite solder and a preparation method thereof and a method for brazing TiBw/TC4 titanium-based composite material by using the composite solder' is to uniformly coat TiB2 particles on a TiZrCuNi amorphous foil by using a binder to prepare the composite solder and then braze the TiBw/TC4 titanium-based composite material; chinese patent CN201610092721.9 "a method for connecting Ti60 and TiBw/TC4 by TiZrNiCu + B composite solder" is to braze Ti alloy Ti60 and TiBw/TC4 composite material by TiZrNiCu + B powdered solder; compared with the present application, the brazing filler metal used in the patent or the literature is mainly amorphous TiZrNiCu brazing filler metal, and the preparation process is complex and the cost is high. Furthermore, the document "Lin T.S., Yang M.X., He P., et al.Effect of synthesized TiB whisker on micro structure and mechanical properties of carbon-carbon composite and TiBw/Ti-6Al-4V composite joint. Mater. Des.,2011,32: 4553" the composite solder using Cu-50Ni (wt.%) + TiB2 ceramic successfully obtained a TiBw/Ti-6Al-4V composite/C-C composite solder joint at 918 ℃. 978 ℃, and compared with the present application, the Cu-Ni based superalloy solder has a relatively low melting point.
In summary, the amorphous tizrncu alloy solder or Cu-based alloy solder and the ti-ni alloy solder of the present application have great differences in both the composition of the metal elements and the mass percentage of each element.
In addition, for the welding process, the chinese patent CN201210013046.8 "argon arc welding method for non-continuous reinforced titanium-based composite material" uses argon arc welding to realize the connection between the non-continuous reinforced titanium-based composite material, such as (TiB + TiC)/Ti1100 titanium-based composite material, (TiB + Y2O3)/Ti-6Al-4V titanium-based composite material, etc. The document "Fukumoto S., Kasahara A., Hirose A., et Al, transformed phase dispersion bonding of connecting SiC fiber reinforced Ti-6Al-4V composite to Ti-6Al-4V alloy. Mater. Sci. Technol, 1994, 10: 807" successfully realizes SiC fiber reinforced Ti-6Al-4V composite and Ti-6Al-4V alloy by Transient liquid phase diffusion welding. The documents "silver A.A.M.D., Meyer A., Santos J.F.D., et Al, Mechanical and metallic properties of free-wet TiC particulate repaired Ti-6Al-4V. composite. Sci. technol., 2004, 64(10-11): 1495" welding of TiC reinforced Ti-6Al-4V composite using friction stir welding and studying the law of the effect of the welding process on the performance of the welded joint. However, the friction welding process is complex, the welding pressure is high, and the requirement on equipment is high.
In a word, the welding process can successfully weld the ceramic reinforced titanium-based composite material, but due to the characteristics of the welding processes such as fusion welding, diffusion welding, friction welding and the like, for example, the fusion welding easily causes the ceramic reinforced phase in the composite material to be gathered at the interface, so that the stress of the joint interface is concentrated, and the welding pressure required by the diffusion welding is large, which all become main factors limiting the application of the method. Therefore, how to develop a proper solder alloy and optimize the brazing process becomes a technical bottleneck for the wide application of the ceramic reinforced titanium-based composite material.
Disclosure of Invention
In order to solve the problems, the invention provides a titanium-nickel brazing filler metal for brazing a TiB + TiC hybrid reinforced titanium-based composite material and a nickel-based alloy and a preparation and brazing method thereof.
The invention discloses a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy and a preparation and brazing method thereof, and the specific scheme is as follows:
the titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy consists of 64-71 atomic percent of Ti and 29-36 atomic percent of Ni, wherein the sum of the atomic percent of the Ti and the atomic percent of the Ni is 100%.
The invention discloses a preparation method of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which comprises the following steps:
s1, mixing powdered metal Ti and Ni, and placing the mixture on a roller ball mill for ball milling, wherein the purity of the powdered metal Ti and the purity of the powdered metal Ni are both more than 99.5%;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, pressing the sieved metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots;
s4, cutting the alloy ingot in the step S3 into 500-600 μm-thick foils by adopting linear cutting equipment, grinding the foils to 100-150 μm by using sand paper, and removing oxides on the surfaces by using fine sand paper to obtain the titanium-nickel solder foils.
Further, the ball milling medium adopted in the ball milling process in the step S1 is alcohol, the milling balls are agate balls, the ball-material ratio is 5:1, the ball milling rotation speed is 90r/min, and the ball milling time is 12-24 h.
Furthermore, in the melting in the step S3, the induced current is 100-.
The invention discloses a titanium-nickel brazing filler metal brazing method for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which is characterized by comprising the following steps of:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 5-10kPa on a sample to be connected;
s13, placing the graphite mold assembled in the step S12 in a vacuum sintering furnace for brazing under the protection of argon or vacuum, heating to 1000 ℃ at the heating rate of 10 ℃/min, then heating to 1100-1210 ℃ at the heating rate of 5 ℃/min, preserving heat for 5-20min, then cooling to 1000 ℃ at the cooling rate of 5 ℃/min, cooling to 300 ℃ at the cooling rate of 3 ℃/min, and then cooling to room temperature along with the furnace to take out the sample.
Further, the degree of vacuum in the step S13 is less than or equal to 1 × 10-2 Pa。
Further, the argon gas in the step S13 is high-purity argon gas.
The invention has the beneficial effects that:
(1) the titanium-nickel brazing filler metal only uses two metal raw materials of Ti and Ni in the preparation process, has simple components, lower preparation cost and good corrosion resistance, has excellent wetting and interface with the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy, and ensures good solderability of the titanium-nickel brazing filler metal to the TiB + TiC hybrid reinforced titanium-based composite material; and the titanium-nickel solder with different melting points can be obtained by changing the Ni content.
(2) Compared with welding processes such as fusion welding, diffusion welding, friction welding and the like, the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy are welded by brazing, so that the heat input amount in the welding process is small, the deformation is small, and the method has the advantages of simple welding process, low welding temperature, low requirement on equipment, high welding efficiency and the like.
(3) The titanium-nickel brazing filler metal has high shearing strength of a brazing welding joint and good corrosion resistance, can be used for industrial mass production, and has high popularization and application values.
(4) The titanium-nickel solder contains Ni element, so that the corrosion resistance of the titanium-nickel solder can be improved. In addition, the titanium-nickel brazing filler metal is smelted and condensed for multiple times in the preparation process of the titanium-nickel brazing filler metal, and the smelting process is protected by argon, so that the alloy components in the titanium-nickel brazing filler metal are more uniform, and the prepared titanium-nickel brazing filler metal has better performance. The invention applies certain pressure to the weldment in the brazing process and performs welding under the protection of vacuum or high-purity argon, thereby improving the strength of the welded joint.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
FIG. 1 is a scanning electron microscope image of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and a nickel-based alloy and a preparation and brazing method of the titanium-nickel brazing filler metal in example 1 of the present invention;
FIG. 2 is a scanning electron microscope image of a cross section of a brazed joint in embodiment 1 of the method for brazing TiB + TiC hybrid reinforced Ti-based composite material and Ni-based alloy of the present invention.
Reference numerals: a was 77.2at.% Ti + 22.8at.% Ni and B was 68.7at.% Ti + 31.3at.% Ni.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 2, as shown in fig. 1 to 2, the titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy and the preparation and brazing method thereof according to the present invention have the following embodiments:
example 1
The titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy consists of 71 atomic percent of Ti and 29 atomic percent of Ni.
The invention discloses a preparation method of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which comprises the following steps:
s1, mixing powdered metals Ti and Ni with the purity of more than 99.5%, and placing the mixture on a roller ball mill for ball milling, wherein the ball milling medium is alcohol, the milling balls are agate balls, the ball-material ratio is 5:1, the ball milling speed is 90r/min, and the ball milling time is 24 hours, so that the uniformly mixed titanium-nickel metal powder is obtained;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, weighing 20g of sieved titanium-nickel metal powder, pressing the titanium-nickel metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots; the induction current of the smelting furnace is 200A, and the smelting time is 150 s;
s4, cutting the alloy ingot obtained in the step S3 into foils with the thickness of 500 microns by adopting linear cutting equipment, grinding the foils to the thickness of 100 microns by using abrasive paper, removing oxides on the surface by using fine abrasive paper to obtain titanium-nickel brazing filler metal foils, and cutting the titanium-nickel brazing filler metal foils into the foils with the areas of 10mm x 10 mm; in order to analyze the metallographic structure of the titanium-nickel brazing filler metal, a part of the titanium-nickel brazing filler metal is taken, and after being ground, polished and corroded, the titanium-nickel brazing filler metal is placed under a scanning electron microscope for observation, as shown in figure 1.
The invention discloses a method for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy titanium-nickel brazing filler metal, which is characterized by comprising the following steps of:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 5kPa on the nickel-based alloy;
s13, placing the graphite die assembled in the step S12 in a vacuum sintering furnace for brazing under the protection of high-purity argon, heating to 1000 ℃ at a heating rate of 10 ℃/min, then heating to 1100 ℃ at a heating rate of 5 ℃/min, preserving heat for 20min, then cooling to 1000 ℃ at a cooling rate of 5 ℃/min, then cooling to 300 ℃ at a cooling rate of 3 ℃/min, and taking out a sample when the graphite die is cooled to room temperature along with the furnace. In order to analyze the interface structure and morphology of the soldered joint, the soldered joint was cut along a line perpendicular to the direction of the soldered interface, polished and then observed under a scanning electron microscope, as shown in fig. 2.
Example 2
The titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy consists of 68 atomic percent of Ti and 32 atomic percent of Ni.
The invention discloses a preparation method of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which comprises the following steps:
s1, mixing powdered metals Ti and Ni with the purity of more than 99.5%, and placing the mixture on a roller ball mill for ball milling, wherein the ball milling medium is alcohol, the milling balls are agate balls, the ball-material ratio is 5:1, the ball milling speed is 90r/min, and the ball milling time is 16h, so that the uniformly mixed titanium-nickel metal powder is obtained;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, weighing 20g of sieved titanium-nickel metal powder, pressing the titanium-nickel metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots; the induction current of the smelting furnace is 150A, and the smelting time is 200 s;
and S4, cutting the alloy ingot obtained in the step S3 into foil pieces with the thickness of 600 microns by adopting linear cutting equipment, grinding the foil pieces to 150 microns by using sand paper, removing oxides on the surface by using fine sand paper to obtain the titanium-nickel brazing filler metal foil pieces, and cutting the titanium-nickel brazing filler metal foil pieces into the foil pieces with the areas of 10mm x 10 mm.
The invention discloses a method for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy titanium-nickel brazing filler metal, which is characterized by comprising the following steps of:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 10kPa on the nickel-based alloy;
s13, placing the graphite mold assembled in the step S12 in a vacuum sintering furnace, wherein the vacuum degree is 7.8 multiplied by 10-3And (3) brazing under Pa, heating to 1000 ℃ at a heating rate of 10 ℃/min, heating to 1150 ℃ at a heating rate of 5 ℃/min, preserving heat for 15min, cooling to 1000 ℃ at a cooling rate of 5 ℃/min, cooling to 300 ℃ at a cooling rate of 3 ℃/min, and taking out a sample when furnace cooling is carried out to room temperature.
Example 3
The titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy consists of 66 atomic percent of Ti and 34 atomic percent of Ni.
The invention discloses a preparation method of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which comprises the following steps:
s1, mixing powdered metals Ti and Ni with the purity of more than 99.5%, and placing the mixture on a roller ball mill for ball milling, wherein the ball milling medium is alcohol, the milling balls are agate balls, the ball-material ratio is 5:1, the ball milling speed is 90r/min, and the ball milling time is 12h, so that the uniformly mixed titanium-nickel metal powder is obtained;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, weighing 20g of sieved titanium-nickel metal powder, pressing the titanium-nickel metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots; the induction current of the smelting furnace is 175A, and the smelting time is 180 s;
and S4, cutting the alloy ingot obtained in the step S3 into foils with the thickness of 530 microns by adopting a linear cutting device, grinding the foils to 120 microns by using sand paper, removing oxides on the surface by using fine sand paper to obtain the titanium-nickel brazing filler metal foils, and cutting the titanium-nickel brazing filler metal foils into the foils with the areas of 10mm x 10 mm.
The invention discloses a method for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy titanium-nickel brazing filler metal, which is characterized by comprising the following steps of:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 5kPa on the nickel-based alloy;
s13, placing the graphite mold assembled in the step S12 in a vacuum sintering furnace, wherein the vacuum degree is 1 multiplied by 10-2Soldering under PaHeating to 1000 ℃ at a heating rate of 10 ℃/min, heating to 1180 ℃ at a heating rate of 5 ℃/min, preserving heat for 10min, cooling to 1000 ℃ at a cooling rate of 5 ℃/min, cooling to 300 ℃ at a cooling rate of 3 ℃/min, and taking out a sample when the sample is cooled to room temperature along with a furnace.
Example 4
The titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy consists of 64 atomic percent of Ti and 36 atomic percent of Ni.
The invention discloses a preparation method of a titanium-nickel brazing filler metal for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy, which comprises the following steps:
s1, mixing powdered metals Ti and Ni with the purity of more than 99.5%, and placing the mixture on a roller ball mill for ball milling, wherein the ball milling medium is alcohol, the milling balls are agate balls, the ball-material ratio is 5:1, the ball milling speed is 90r/min, and the ball milling time is 20 hours, so that the uniformly mixed titanium-nickel metal powder is obtained;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, weighing 20g of sieved titanium-nickel metal powder, pressing the titanium-nickel metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots; the induction current of the smelting furnace is 100A, and the smelting time is 170 s;
and S4, cutting the alloy ingot obtained in the step S3 into pieces of foils with the thickness of 570 microns by adopting a linear cutting device, grinding the pieces of foils to 135 microns by using sand paper, removing oxides on the surfaces by using fine sand paper to obtain titanium-nickel brazing filler metal pieces, and cutting the titanium-nickel brazing filler metal pieces into pieces of foils with the areas of 10mm x 10 mm. The invention discloses a method for brazing TiB + TiC hybrid reinforced titanium-based composite material and nickel-based alloy titanium-nickel brazing filler metal, which is characterized by comprising the following steps of:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 10kPa on the nickel-based alloy;
s13, placing the graphite mold assembled in the step S12 in a vacuum sintering furnace, wherein the vacuum degree is 8.3 multiplied by 10-3And (3) brazing under Pa, heating to 1000 ℃ at a heating rate of 10 ℃/min, heating to 1210 ℃ at a heating rate of 5 ℃/min, preserving heat for 5min, cooling to 1000 ℃ at a cooling rate of 5 ℃/min, cooling to 300 ℃ at a cooling rate of 3 ℃/min, and taking out a sample when the sample is cooled to room temperature along with a furnace.
The TiB + TiC hybrid reinforced titanium matrix composite in step S11 described in examples 1-4 was prepared by an in situ hot pressing sintering method.
The nickel-based alloy in step S11 described in examples 1-4 consists of the following elements in atomic percent: 73.17 percent of Ni, 25.62 percent of Cr and 1.21 percent of Mn.
The titanium-nickel brazing filler metal described in examples 1 to 4 was used to braze a TiB + TiC hybrid reinforced titanium-based composite material and a nickel-based alloy, and the welding process and joint properties thereof are shown in Table 1,
TABLE 1 welding technology and joint performance of braze TiB + TiC hybrid reinforced Ti-based composite material and Ni-based alloy
The titanium-nickel brazing filler metal only uses two metal raw materials of Ti and Ni in the preparation process, has simple components, lower preparation cost and good corrosion resistance, has excellent wetting and interface with the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy, and ensures good solderability of the titanium-nickel brazing filler metal to the TiB + TiC hybrid reinforced titanium-based composite material; and the titanium-nickel solder with different melting points can be obtained by changing the Ni content.
Compared with welding processes such as fusion welding, diffusion welding, friction welding and the like, the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy are welded by brazing, so that the heat input amount in the welding process is small, the deformation is small, and the method has the advantages of simple welding process, low welding temperature, low requirement on equipment, high welding efficiency and the like.
The titanium-nickel brazing filler metal has high shearing strength of a brazing welding joint and good corrosion resistance, can be used for industrial mass production, and has high popularization and application values.
The titanium-nickel solder contains Ni element, so that the corrosion resistance of the titanium-nickel solder can be improved. In addition, the titanium-nickel brazing filler metal is smelted and condensed for multiple times in the preparation process of the titanium-nickel brazing filler metal, and the smelting process is protected by argon, so that the alloy components in the titanium-nickel brazing filler metal are more uniform, and the prepared titanium-nickel brazing filler metal has better performance. The invention applies certain pressure to the weldment in the brazing process and performs welding under the protection of vacuum or high-purity argon, thereby improving the strength of the welded joint.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, but rather the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present invention.
Claims (7)
1. The titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy is characterized by comprising 64-71 atomic percent of Ti and 29-36 atomic percent of Ni, wherein the sum of the atomic percent of the Ti and the atomic percent of the Ni is 100%.
2. The method for preparing the titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy according to claim 1, which comprises the following steps:
s1, mixing powdered metal Ti and Ni, and placing the mixture on a roller ball mill for ball milling, wherein the purity of the powdered metal Ti and the purity of the powdered metal Ni are both more than 99.5%;
s2, putting the ball-milled metal powder in the S1 into a crucible, putting the crucible into a vacuum oven at 80 ℃ for drying, and then sieving the powder by a 100-mesh sieve;
s3, pressing the sieved metal powder into blocks by using a pressure forming machine, putting the blocks into a zirconia crucible, and carrying out 4 times of rapid smelting and condensation by using a medium-frequency induction smelting furnace under the protection of high-purity argon to obtain alloy ingots;
s4, cutting the alloy ingot in the step S3 into 500-600 μm-thick foils by adopting linear cutting equipment, grinding the foils to 100-150 μm by using sand paper, and removing oxides on the surfaces by using fine sand paper to obtain the titanium-nickel solder foils.
3. The method for preparing the titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy according to claim 2, wherein the ball milling medium adopted in the ball milling process in the step S1 is alcohol, the milling balls are agate balls, the ball-to-material ratio is 5:1, the ball milling rotating speed is 90r/min, and the ball milling time is 12-24 hours.
4. The method for preparing the titanium-nickel brazing filler metal for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy as recited in claim 2, wherein the induction current of the smelting furnace in the step S3 is 100-200A, the smelting time is 150-200S, and the protective atmosphere is high-purity argon.
5. The method for brazing the TiB + TiC hybrid reinforced titanium-based composite material and the titanium-nickel brazing filler metal of the nickel-based alloy according to claim 1 is characterized by comprising the following steps:
s11, placing the TiB + TiC hybrid reinforced titanium-based composite material and the nickel-based alloy sample in absolute ethyl alcohol for ultrasonic cleaning for 10min after the welding surface is ground flat, polished and deoiled;
s12, sequentially placing the TiB + TiC hybrid reinforced titanium-based composite material, the titanium-nickel brazing filler metal foil and the nickel-based alloy which are cleaned in the step S11 into a graphite mold, and placing a high-temperature-resistant pressing block with the pressure of 5-10kPa on a nickel-based alloy sample;
s13, placing the graphite mold assembled in the step S12 in a vacuum sintering furnace for brazing under the protection of argon or vacuum, heating to 1000 ℃ at the heating rate of 10 ℃/min, then heating to 1100-1210 ℃ at the heating rate of 5 ℃/min, preserving heat for 5-20min, then cooling to 1000 ℃ at the cooling rate of 5 ℃/min, cooling to 300 ℃ at the cooling rate of 3 ℃/min, and then cooling to room temperature along with the furnace to take out the sample.
6. The method of claim 5, wherein the degree of vacuum in step S13 is less than or equal to 1 x 10-2 Pa。
7. The method of claim 5, wherein the argon gas in step S13 is high purity argon gas.
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