CN110302935B

CN110302935B - Machining device for coating rotor antirust paint

Info

Publication number: CN110302935B
Application number: CN201910685909.8A
Authority: CN
Inventors: 李荣荣; 孟宝毅
Original assignee: Nanjing Yuyi Communication Technology Co Ltd
Current assignee: Chuzhou Shanchuan Electronic Technology Co.,Ltd.
Priority date: 2019-07-28
Filing date: 2019-07-28
Publication date: 2020-04-14
Anticipated expiration: 2039-07-28
Also published as: WO2021017186A1; CN111495673B; CN111495673A; CN110302935A

Abstract

The invention discloses a processing device for coating rotor antirust paint, and relates to the technical field of rotor processing. The invention comprises a material groove, a top extending cylinder, a push plate, a hopper assembly, a blanking groove, a brush plate, a press brush assembly, a soft brush and a recycling box; the end part of the telescopic rod is provided with a painting component; the painting component is positioned at the discharge end of the material groove. According to the automatic feeding device, the automatic feeding of the workpiece to be processed is realized through the matching effect among the hopper assembly, the material groove, the feeding groove, the painting assembly, the pressing and brushing assembly and the push plate, the rotor to be processed is uniformly painted, and the working efficiency is improved; the discharging groove is arranged in a slope, and the redundant antirust paint flows down along the slope and brushes the paint on the rotor to be processed through the press brushing assembly and the soft brush again; the automatic feeding of the workpiece to be machined is realized, the workpiece is not required to be taken and placed by workers, and the machining efficiency is improved.

Description

Machining device for coating rotor antirust paint

Technical Field

The invention belongs to the technical field of rotor processing, and particularly relates to a processing device for coating rotor antirust paint.

Background

After the rotor is turned and formed, the rotor can have good use performance only after finish machining such as coating of antirust paint, code spraying, balance groove chiseling and the like.

Since the circumferential surface of the rotor may be affected by rust if it is used, the circumferential surface of the rotor is subjected to rust-proof treatment, i.e., painted with rust-proof paint, before the rotor is mounted on a used device. The existing special painting equipment needs to manually put a rotor to be painted, then the equipment coats antirust paint on the circumferential surface of the rotor, and the rotor is manually taken out and put after being processed, so that a large amount of labor waste is caused.

The processing device for coating the rotor antirust paint solves the problems of manpower and material waste and low processing efficiency when the rotor is coated with the antirust paint.

Disclosure of Invention

The invention aims to provide a processing device for coating rotor anti-rust paint, which realizes automatic blanking of a workpiece to be processed and uniform painting of the rotor to be processed through the matching action among a hopper assembly, a material groove, a blanking groove, a paint brushing assembly, a press brushing assembly and a push plate, and solves the problems of manpower and material waste and low processing efficiency in the existing process of coating the rotor with the anti-rust paint.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a processing device for coating rotor antirust paint, which comprises a workbench, wherein a first base and a second base are fixedly arranged on the workbench, a material groove is fixed on the first base, and a jacking cylinder is fixed on the second base; a push plate corresponding to the material groove in a matched manner is fixed at the end part of the jacking cylinder; the material groove is of a U-shaped groove plate structure, and one end of the material groove is provided with a hopper assembly for discharging a rotor to be processed; the other end of the material groove is connected with a discharging groove which is obliquely arranged; a brush plate is arranged at the bottom of the material groove; the hopper assembly comprises a fixed hopper vertically fixed on the material groove and a movable hopper arranged on the material groove in a sliding manner; the blanking groove is of a U-shaped groove plate structure, a press brush assembly is slidably arranged on the blanking groove, and a soft brush is paved on a groove bottom plate of the blanking groove; the end part of the discharging groove is connected with a recycling box through a pipeline; an inverted L-shaped bracket is fixed on one side of the workbench, a vertically downward telescopic rod is fixed on the bracket, and a paint box is installed above the bracket; the end part of the telescopic rod is provided with a painting component; the mopping subassembly is located the discharge end in material groove, through the cooperation effect between hopper subassembly, material groove, lower silo, mopping subassembly, the pressure subassembly of brushing, the push pedal, realizes treating the automatic unloading of processing the work piece, and treats the even japanning of processing rotor, improves work efficiency.

Furthermore, a rectangular sliding groove is formed in two opposite side walls of the material groove and used for sliding and positioning the movable hopper.

Furthermore, the brush plate is a rectangular plate, a plurality of V-shaped grooves are formed in the upper surface of the rectangular plate side by side, and a layer of brush hair is laid on the brush plate along the inclined plane of the V-shaped grooves; the channel direction of the V-shaped groove is perpendicular to the side wall of the material groove, and when the rotor to be processed moves in the material groove, the rotor can be cleaned by brushing.

Furthermore, the fixed hopper comprises a U-shaped trough plate, and a V-shaped half hopper is arranged at the upper end part of the fixed hopper; the movable hopper comprises a U-shaped groove plate, a group of lugs is arranged at the lower end part of the movable hopper, and a V-shaped half hopper is arranged at the upper end part of the movable hopper; the movable hopper is arranged on the material groove in a sliding mode in a mode that the lugs are matched with the sliding grooves, is positioned through a screw, is convenient to adjust the relative distance between the movable hopper and the fixed hopper, and is suitable for rotors with different sizes.

Furthermore, the paint box is connected with a liquid pump, the paint box is connected with a paint storage pipe through a pipeline, a valve is arranged on the pipeline, and the antirust paint directly flows to the lower painting component for use.

Furthermore, at least two channels are respectively arranged on two side plates of the blanking groove, a supporting rod is fixed in each channel, a limiting plate is fixed at the top end of each supporting rod, and a return spring is sleeved on each supporting rod; the reset spring is arranged between the limiting plate and the press brush assembly, so that the press brush assembly is tightly attached to workpieces to be processed in different sizes.

Furthermore, a recovery tank is arranged at the bottom of the discharging tank, and the recovery tank is arranged below the recovery tank through a pipeline to recycle the paint vehicle.

Furthermore, the press brush assembly comprises a lower press frame which is a rectangular frame, and a plurality of groups of roller brushes are arranged in the lower press frame side by side; the two opposite sides of the pressing frame are provided with connecting lugs corresponding to the support rods in a matched manner; the pushing frame is arranged on the discharging groove in a sliding fit mode through the connecting lugs and the supporting rods.

Furthermore, the paint brushing assembly comprises a paint storage pipe, and the paint storage pipe is communicated with the paint box through a pipeline; the lower end of the paint storage pipe is provided with a plurality of drippers, the painting assembly further comprises a paint storage box, and the paint storage box is communicated with the paint storage pipe; and a sponge brush is arranged below the paint storage box, and the paint is uniformly brushed through the sponge brush after the paint is dripped.

The invention has the following beneficial effects:

1. according to the automatic feeding device, the rotors to be processed in batches are placed in the hopper assembly and are matched with the jacking cylinder and the push plate, so that the workpieces to be processed are automatically fed, workers do not need to take and place the workpieces one by one, and the processing efficiency is improved;

2. according to the invention, the brush plates, the painting assemblies, the pressing and brushing assemblies and the soft brushes in the material grooves are combined for use, so that the peripheral side surfaces of the rotor to be processed are uniformly painted, the structure is simple, and the production cost is low;

3. according to the invention, the discharging groove is arranged in a slope, redundant antirust paint flows down along the slope, the rotor to be processed is brushed again through the pressing brush assembly and the soft brush, the recovery box is matched and used at the end part of the discharging groove, the antirust paint is recovered and used, and the cost is reduced.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a processing apparatus for applying rust inhibitive paint to a rotor according to the present invention;

FIG. 2 is a schematic view of the structure at A in FIG. 1;

FIG. 3 is a schematic view of the structure at B in FIG. 1;

FIG. 4 is a front view of the structure of FIG. 1;

FIG. 5 is a schematic structural view of a processing apparatus for applying rust inhibitive paint to a rotor according to the present invention;

FIG. 6 is a schematic view of the structure at C in FIG. 5;

FIG. 7 is a schematic view of the structure of the mobile hopper of the present invention;

FIG. 8 is a schematic structural view of a blanking trough according to the present invention;

FIG. 9 is a schematic structural view of a push plate according to the present invention;

FIG. 10 is a schematic view of the press brush assembly of the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-workbench, 2-first base, 3-material groove, 4-brush plate, 5-second base, 6-top extending cylinder, 7-fixed hopper, 8-moving hopper, 9-liquid pump, 10-paint box, 11-bracket, 12-telescopic rod, 13-roller brush, 14-recovery box, 15-support rod, 16-discharging groove, 17-pressing frame, 18-reset spring, 19-paint brushing component, 20-push plate, 21-to-be-processed rotor, 22-paint storage tube, 301-chute, 801-lug, 1501-limiting plate, 1601-soft brush, 1602-channel, 1603-recovery groove, 1701-connecting lug, 1901-sponge brush and 2201-dropper.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "open," "upper," "lower," "above," "below," "top," "middle," "length," "inner," "peripheral," "side," "end," "bottom," "vertical," and the like are used in an orientation or positional relationship indicated for convenience in describing the invention and to simplify description, but do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the invention.

Referring to fig. 1-10, the present invention is a processing apparatus for coating rust preventive paint on a rotor, comprising a worktable 1, a first base 2 and a second base 5 fixedly mounted on the worktable 1; a material groove 3 is fixed on the first base 2, and a top extending cylinder 6 is fixed on the second base 5; a push plate 20 corresponding to the material groove 3 is fixed at the end part of the top extending cylinder 6, and the push plate 20 is L-shaped and used for pushing the workpiece to be processed to advance.

The material groove 3 is of a U-shaped groove plate structure, and one end of the material groove 3 is provided with a hopper assembly for discharging the rotor 21 to be processed; the hopper assembly comprises a fixed hopper 7 vertically fixed on the material groove 3 and a movable hopper 8 arranged on the material groove 3 in a sliding manner, two opposite side walls of the material groove 3 are respectively provided with a rectangular sliding groove 301, the fixed hopper 7 comprises a U-shaped groove plate, and the upper end part of the fixed hopper 7 is provided with a V-shaped half hopper; the movable hopper 8 comprises a U-shaped trough plate, the lower end part of the movable hopper 8 is provided with a group of lugs 801, and the upper end part of the movable hopper 8 is provided with a V-shaped half hopper; the movable hopper 8 is arranged on the material groove 3 in a sliding mode through the lug 801 and the sliding groove 301, and is positioned through a screw, so that the relative distance between the movable hopper 8 and the fixed hopper 7 can be conveniently adjusted, and the movable hopper is suitable for rotors with different sizes, and is simple to operate and convenient to use.

Wherein, the other end of the material groove 3 is connected with a discharge groove 16 which is obliquely arranged; lower silo 16 is a U-shaped groove plate structure, it is provided with a pressure brush subassembly to slide on the silo 16 down, the tank bottom board upper berth of lower silo 16 is equipped with soft brush 1601, there is a collection box 14 to retrieve the paint vehicle through a pipe connection for the tip of lower silo 16, a collection box 1603 has been seted up to the tank bottom of lower silo 16, collection box 14 passes through the pipe installation in collection box 1603 below, lower silo 16 is the slope setting, unnecessary anti-rust paint flows down along the slope, and treat the processing rotor brush finish through pressure brush subassembly, soft brush 1601 once more.

Wherein, one side of the workbench 1 is fixed with an inverted L-shaped bracket 11, the bracket 11 is fixed with a vertically downward telescopic rod 12, and a paint box 10 is arranged above the bracket 11; the end part of the telescopic rod 12 is provided with a painting component 19; the painting component 19 is positioned at the discharge end of the material groove 3, the paint box 10 is connected with a liquid pump 9, the paint box 10 is connected with a paint storage pipe 22 through a pipeline, a valve is arranged on the pipeline, the painting component 19 comprises a paint storage pipe 22, and the paint storage pipe 22 is communicated with the paint box 10 through a pipeline; the lower end of the paint storage pipe 22 is provided with a plurality of drippers 2201, the painting component 19 also comprises a paint storage box which is positioned at the lower end of the paint storage pipe 22, the paint storage box is communicated with the paint storage pipe 22, and the flow rate flowing into the paint storage box can be controlled by a valve; a sponge brush 1901 is arranged below the paint storage box, the size of the illustrated sponge brush 1901 is small, and during specific production, the width of the sponge brush 1901 can be set to be the same as the width of the material groove 3, and paint is uniformly brushed by the sponge brush 1901 after dropping along the dropping head 2201.

The brush plate 4 is a rectangular plate, a plurality of V-shaped grooves are formed in the upper surface of the rectangular plate side by side, a layer of bristles is laid on the brush plate 4 along the inclined planes of the V-shaped grooves, and the upper surfaces of the bristles which are laid uniformly are in a V shape arranged one by one; preferably, the curved surface can also be concave; the channel 1602 direction in V-arrangement groove is mutually perpendicular with the lateral wall in material groove 3, and the tank bottom in material groove 3 is provided with a brush board 4, treats that the processing rotor when removing in material groove 3, can be earlier through the brush hair clean.

Two grooves 1602 are respectively arranged on two side plates of the blanking groove 16, the depth of each groove 1602 can be specifically set according to the size of a processed workpiece, and generally, during specific manufacturing, the groove 1602 can be arranged to be flush with the bottom of the blanking groove 16, as shown in the figure; a supporting rod 15 is fixed in each channel 1602, a limiting plate 1501 is fixed at the top end of each supporting rod 15, and a return spring 18 is sleeved on each supporting rod 15; the reset spring 18 is arranged between the limiting plate 1501 and the press brush assembly, the press brush assembly comprises a lower press frame 17, the lower press frame 17 is a rectangular frame, and a plurality of groups of roller brushes 13 are arranged in the lower press frame 17 in parallel; one opposite side of the pressing frame 17 is provided with a connecting lug 1701 which is matched and corresponding to the support rod 15; the pushing frame 17 is arranged on the discharging groove 16 in a sliding fit mode of the connecting lug 1701 and the supporting rod 15, a round hole is formed in the connecting lug 1701, the connecting lug is sleeved on the supporting rod 15 through the round hole, the pushing brush assembly is tightly attached to workpieces to be processed in different sizes through the elastic force of the return spring 18, and the processed workpieces can directly fall into the collecting frame.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a processingequipment for scribble rotor antirust paint, includes a workstation (1), fixed mounting has first base (2), second base (5) on workstation (1), its characterized in that:

a material groove (3) is fixed on the first base (2), and a top extending cylinder (6) is fixed on the second base (5);

a push plate (20) which is matched with and corresponds to the material groove (3) is fixed at the end part of the top extending cylinder (6);

the material groove (3) is of a U-shaped groove plate structure, and one end of the material groove (3) is provided with a hopper assembly for discharging a rotor (21) to be processed; the other end of the material groove (3) is connected with a discharge groove (16) which is obliquely arranged; a brush plate (4) is arranged at the bottom of the material groove (3);

the hopper assembly comprises a fixed hopper (7) vertically fixed on the material groove (3) and a movable hopper (8) arranged on the material groove (3) in a sliding manner;

the discharging groove (16) is of a U-shaped groove plate structure, a press brush assembly is arranged on the discharging groove (16) in a sliding mode, and a soft brush (1601) is laid on a groove bottom plate of the discharging groove (16);

the end part of the discharging groove (16) is connected with a recycling box (14) through a pipeline;

an inverted L-shaped support (11) is fixed on one side of the workbench (1), a vertically downward telescopic rod (12) is fixed on the support (11), and a paint box (10) is installed above the support (11);

the end part of the telescopic rod (12) is provided with a paint brushing component (19);

the painting assembly (19) is positioned at the discharge end of the material groove (3).

2. The processing device for coating the rotor antirust paint according to claim 1, wherein a rectangular sliding groove (301) is formed in each of two opposite side walls of the material groove (3).

3. The processing device for coating rotor rust inhibitive paint according to claim 1, characterized in that:

the brush plate (4) is a rectangular plate, a plurality of V-shaped grooves are formed in the upper surface of the rectangular plate side by side, and a layer of brush hair is laid on the brush plate (4) along the inclined plane of the V-shaped grooves;

the channel direction of the V-shaped groove is vertical to the side wall of the material groove (3).

4. The processing device for coating rotor rust inhibitive paint according to claim 1, characterized in that:

the fixed hopper (7) comprises a U-shaped trough plate, and a V-shaped half hopper is arranged at the upper end part of the fixed hopper (7);

the movable hopper (8) comprises a U-shaped trough plate, a group of lugs (801) are arranged at the lower end part of the movable hopper (8), and a V-shaped half hopper is arranged at the upper end part of the movable hopper (8);

the movable hopper (8) is arranged on the material groove (3) in a sliding mode in a mode that the lug (801) is matched with the sliding groove (301), and is positioned through a screw.

5. The processing device for coating rotor rust inhibitive paint according to claim 1, characterized in that the paint tank (10) is connected to a liquid pump (9), the paint tank (10) is connected to a paint storage pipe (22) through a pipe, and the pipe is provided with a valve.

6. The processing device for coating the rotor antirust paint according to claim 1, characterized in that at least two channels (1602) are respectively formed on two side plates of the blanking groove (16), a supporting rod (15) is fixed in each channel (1602), a limiting plate (1501) is fixed at the top end of the supporting rod (15), and a return spring (18) is sleeved on the supporting rod (15); the return spring (18) is arranged between the limiting plate (1501) and the brush pressing assembly.

7. The processing device for coating the rotor antirust paint according to the claim 1, characterized in that a recovery groove (1603) is opened at the bottom of the blanking groove (16), and the recovery tank (14) is installed below the recovery groove (1603) through a pipeline.

8. The processing device for coating rotor rust inhibitive paint according to claim 1, characterized in that:

the press brush assembly comprises a press frame (17), the press frame (17) is a rectangular frame, and a plurality of groups of roller brushes (13) are arranged in the press frame (17) side by side;

two opposite sides of the pressing frame (17) are provided with connecting lugs (1701) which are matched and corresponding to the support rods (15);

the pressing frame (17) is arranged on the discharging groove (16) in a mode that the connecting lug (1701) is in sliding fit with the supporting rod (15).

9. The processing device for coating rotor rust inhibitive paint according to claim 1, characterized in that:

the painting component (19) comprises a paint storage pipe (22), and the paint storage pipe (22) is communicated with the paint box (10) through a pipeline;

the lower end of the paint storage pipe (22) is provided with a plurality of drippers (2201).

10. The processing device for rotor rust inhibitive painting according to claim 1, wherein said painting assembly (19) further comprises a paint storage box, said paint storage box being in communication with a paint storage pipe (22); a sponge brush (1901) is arranged below the paint storage box.