CN110293282A - A kind of automatic argon arc girth welding method of pipeline - Google Patents
A kind of automatic argon arc girth welding method of pipeline Download PDFInfo
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- CN110293282A CN110293282A CN201910615873.6A CN201910615873A CN110293282A CN 110293282 A CN110293282 A CN 110293282A CN 201910615873 A CN201910615873 A CN 201910615873A CN 110293282 A CN110293282 A CN 110293282A
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- China
- Prior art keywords
- welding
- pipeline
- argon arc
- ring
- automatic argon
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to metal tubes welding techniques, and in particular to a kind of automatic argon arc girth welding method of pipeline suitable for docking structure.The automatic argon arc girth welding method of pipeline of the present invention, it is socketed independent welding ring on two equal diameter butt tube roads, and identifies the bonding wire of respective tube road docking location in welding ring, rotation docking pipeline, welding ring is welded along bonding wire, realizes the welding of docking pipeline.Pipeline single-piece of the present invention directlys adopt docking structure, and in the metal ring of the preset certain thickness in weld seam outer ring and width for welding filling, guarantee the forming requirements of weld seam front and back sides, to effectively simplify the connector design requirement of conventional tube boxing, improves production efficiency.
Description
Technical field
The invention belongs to metal tubes welding techniques, and in particular to a kind of automatic argon arc ring of pipeline suitable for docking structure
Soldering method.
Background technique
The accessory drive gearbox of aero-engine is externally connected with the pipeline of many conveying oil, gas.These pipeline assembly spaces trend
Complexity generallys use automatic argon arc girth welding technique and each pipeline single-piece and pipe fitting is formed by connecting.The spy on automatic ring welded tube road
Point is welding efficiency height, and assembly is simple, is not necessarily to welding fixture, and welding process is to be not necessarily to filler wire from molten mode.
As shown in Figure 1, conventional automatic ring welded tube pipeline connector is step connected structure, the machine of acting single joint is caused to add essence
Degree requires height, and the process-cycle is long, and welding production efficiency is relatively low.
Simultaneously as used powdered layer, then it may be only available for hand weldering, it is difficult to apply automatic argon arc girth welding technique, actually answer
It is larger with being limited.
Summary of the invention
The object of the present invention is to provide a kind of automatic argon arc girth welding welding methods of pipeline that welding efficiency is high.
The technical scheme is that a kind of automatic argon arc girth welding method of pipeline, docks pipeline in two equal diameters
The independent welding ring of upper socket, and identify in welding ring the bonding wire of respective tube road docking location, rotation docking pipeline, along bonding wire
Welding ring is welded, realizes the welding of docking pipeline.
The welding ring is single metal annulus.
The welding ring is fixed on docking pipe outside diameter by tack welding for several curved metal rings.
The welding ring material is consistent with docking piping material.
The automatic argon arc girth welding method of the pipeline, the specific steps of which are as follows:
The processing of step 1. metal ring: internal diameter is chosen and the metal pipe that docks pipeline outer diameter and match, turning metal tube
Sub- inside and outside wall, being processed into wall thickness is 0.3~0.6mm, and width is the metal ring of 1.5~2.5mm;
Step 2. scribing line, assembly: crossing in the outer wall middle position of metal ring, as Weld pipe mill position, then will
Round metal ring set is in docking pipeline commissure;
Step 3. tack welding: using symmetrically positioning from welding process for manual argon arc welding, metal ring is fixed on docking
Commissure;
Step 4. boxing: using automatic argon arc girth welding to boxing is carried out at metal ring butt weld, docking pipeline is realized
Welding.
The processing internal diameter is in 14~16mm, welding current: 55A~65A, welds revolving speed: 2.3~2.5rpm.
7, the automatic argon arc girth welding method of pipeline according to claim 5, which is characterized in that the processing internal diameter exists
When 34~36mm, welding current: 110A~130A welds revolving speed: 1.5~1.7rpm.
Tube interior gas flow is not more than the 50% of pipe extraneous gas flow.
Technical effect of the invention: pipeline single-piece of the present invention directlys adopt docking structure, and preset certain in weld seam outer ring
The metal ring of thickness and width guarantees the forming requirements of weld seam front and back sides, to effectively simplify conventional tube for welding filling
The connector design requirement of road boxing improves production efficiency.
Detailed description of the invention
Fig. 1 is the step connected structure of conventional tube boxing.
Fig. 2 is the pipeline joint structure of metal ring socket.
Specific implementation method
The present invention will be further described with reference to the accompanying drawings and examples:
It is the automatic argon arc girth welding implementation process of φ 14mm pipeline to outer diameter in embodiment 1:
1. metal ring is processed: using outer diameter for the tube to tubesheet metal ring of φ 16mm.Turning tube wall, is processed into
Internal diameter is φ 14mm, and wall thickness 0.4mm, width is the metal ring of 2mm, so that metal ring can be socketed in butt tube
On the outer diameter of road, while there is suitable throat thickness, metal ring is enabled all to melt to form weld seam, and avoids the occurrence of weldering
The phenomenon that seam collapses or weld seam is excessively high, to ensure weld appearance and welding effect.
2. scribing line, assembly: crossing in the outer wall middle position of metal ring, as Weld pipe mill position.Then by metal
Annulus is covered in φ 14mm pipeline commissure.
3. tack welding: using symmetrically positioning from welding process for manual argon arc welding, metal ring being fixed on butt weld
Place.
4. boxing: it is welded using specific automatic argon arc girth welding technique, welding parameter is as follows:
Welding current: 55A~65A
Weld revolving speed: 2.4rpm
Pipe extraneous gas flow: 13L/min
Tube interior gas flow: 6L/min
Above-mentioned welding parameter group is combined into the key parameter of automatic argon arc girth welding method of the invention, obtains according to uncertain examination
Testing finally to determine, the mismatch of any parameter all can welding quality bring uncertain influence.
5.X light flaw detection: flawless in weld seam, without lack of penetration, there are the stomatas that two diameters are 0.2mm, meet weldering
Connect technique requirement.
It is the automatic argon arc girth welding implementation process of φ 34mm pipeline to outer diameter in embodiment 2:
Splicing spot welding
1. metal ring is processed: using outer diameter for the tube to tubesheet metal ring of φ 36mm.Turning tube wall, is processed into
Internal diameter is φ 34mm, and wall thickness 0.5mm, width is the metal ring of 2mm, so that metal ring can be socketed in butt tube
On the outer diameter of road, while there is suitable throat thickness, metal ring is enabled all to melt to form weld seam, and avoids the occurrence of weldering
The phenomenon that seam collapses or weld seam is excessively high, to ensure weld appearance and welding effect.
2. scribing line, assembly: crossing in the outer wall middle position of metal ring, as Weld pipe mill position.Then by metal
Annulus is covered in φ 34mm pipeline commissure.
3. tack welding: using symmetrically positioning from welding process for manual argon arc welding, metal ring being fixed on butt weld
Place.
4. boxing: being welded using specific automatic argon arc girth welding technique.Welding parameter is as follows:
Welding current: 110A~130A
Weld revolving speed: 1.6rpm
Pipe extraneous gas flow: 13L/min
Tube interior gas flow: 4L/min
Similar embodiment 1, above-mentioned welding parameter group are combined into the key parameter of automatic argon arc girth welding method of the invention, obtain
Could finally be determined according to uncertain test, the mismatch of any parameter all can welding quality bring uncertain influence, shadow
Ring forming quality.
5.X light flaw detection: flawless in weld seam, without lack of penetration meets welding process requirement.,
By above-mentioned boxing technique, automatic argon arc girth welding is carried out for docking structure pipeline, using gold preset outside weld seam
Belong to annulus and reasonable welding parameter, obtain good front and back sides appearance of weld, guarantees complete penetration and weld reinforcement is moderate, flaw detection
As a result qualified.This method avoid complicated step grafting joint structures, simplify the single-piece requirement of pipeline assembly, reduce production
Cost improves production efficiency.
Claims (8)
1. a kind of automatic argon arc girth welding method of pipeline, which is characterized in that be socketed independent weldering on two equal diameter butt tube roads
Ring is connect, and identifies the bonding wire of pipeline joint position in welding ring, rotation docking pipeline welds welding ring along bonding wire
It connects, realizes the welding of docking pipeline.
2. the automatic argon arc girth welding method of pipeline according to claim 1, which is characterized in that the welding ring is single gold
Belong to annulus.
3. the automatic argon arc girth welding method of pipeline according to claim 1, which is characterized in that the welding ring is several arcs
Shape becket is fixed on docking pipe outside diameter by tack welding.
4. the automatic argon arc girth welding method of pipeline according to claim 1, which is characterized in that the welding ring material with it is right
Adapter tube pipeline material is consistent.
5. the automatic argon arc girth welding method of pipeline according to claim 2, which is characterized in that specific step is as follows:
The processing of step 1. metal ring: choose internal diameter with the metal pipe that docks pipeline outer diameter and match, in turning metal pipe
Outer wall, being processed into wall thickness is 0.3~0.6mm, and width is the metal ring of 1.5~2.5mm;
Step 2. scribing line, assembly: it crosses in the outer wall middle position of metal ring, as Weld pipe mill position, then by metal
Annulus is covered in docking pipeline commissure;
Step 3. tack welding: using symmetrically positioning from welding process for manual argon arc welding, metal ring is fixed on butt weld
Place;
Step 4. boxing: using automatic argon arc girth welding to boxing is carried out at metal ring butt weld, the weldering of docking pipeline is realized
It connects.
6. the automatic argon arc girth welding method of pipeline according to claim 5, which is characterized in that the processing internal diameter 14~
When 16mm, welding current: 55A~65A welds revolving speed: 2.3~2.5rpm.
7. the automatic argon arc girth welding method of pipeline according to claim 5, which is characterized in that the processing internal diameter 34~
When 36mm, welding current: 110A~130A welds revolving speed: 1.5~1.7rpm.
8. the automatic argon arc girth welding method of pipeline according to claim 5, which is characterized in that tube interior gas flow is little
In the 50% of pipe extraneous gas flow.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111299977A (en) * | 2020-03-19 | 2020-06-19 | 招商局重工(江苏)有限公司 | Tail shaft sleeve pipe joint lengthening process |
CN112589240A (en) * | 2020-12-16 | 2021-04-02 | 摩丁热能技术(无锡)有限公司 | Automatic welding process for stainless steel pipes |
CN113798777A (en) * | 2021-09-10 | 2021-12-17 | 中国航发哈尔滨东安发动机有限公司 | Method for repairing defect of pipeline circumferential weld |
CN116652352A (en) * | 2023-07-28 | 2023-08-29 | 中国航空制造技术研究院 | Electron beam welding clamping tool and welding method for aviation pull rod structure |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111299977A (en) * | 2020-03-19 | 2020-06-19 | 招商局重工(江苏)有限公司 | Tail shaft sleeve pipe joint lengthening process |
CN112589240A (en) * | 2020-12-16 | 2021-04-02 | 摩丁热能技术(无锡)有限公司 | Automatic welding process for stainless steel pipes |
CN113798777A (en) * | 2021-09-10 | 2021-12-17 | 中国航发哈尔滨东安发动机有限公司 | Method for repairing defect of pipeline circumferential weld |
CN116652352A (en) * | 2023-07-28 | 2023-08-29 | 中国航空制造技术研究院 | Electron beam welding clamping tool and welding method for aviation pull rod structure |
CN116652352B (en) * | 2023-07-28 | 2023-10-20 | 中国航空制造技术研究院 | Electron beam welding clamping tool and welding method for aviation pull rod structure |
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Application publication date: 20191001 |