CN110289740A - The reducing numerical control filament winder of enameled wire - Google Patents
The reducing numerical control filament winder of enameled wire Download PDFInfo
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- CN110289740A CN110289740A CN201910596590.1A CN201910596590A CN110289740A CN 110289740 A CN110289740 A CN 110289740A CN 201910596590 A CN201910596590 A CN 201910596590A CN 110289740 A CN110289740 A CN 110289740A
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- main shaft
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- variable diameter
- storage line
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- 238000004804 winding Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 241001149930 Protura <class> Species 0.000 claims description 24
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 238000005381 potential energy Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 239000010977 jade Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 210000003298 dental enamel Anatomy 0.000 abstract description 13
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention provides the reducing numerical control filament winders of enameled wire, it includes storage line roller, winding mechanism, wire-arranging mechanism, winding is provided with enamel covered wire on storage line roller, the lead input terminal of wire-arranging mechanism is arranged close to storage line roller, lead output end is located at right above the winding terminal of winding mechanism, winding mechanism includes the top coiling main shaft for being rotatably dispose in mounting rack, coiling main shaft is driving end close to storage line roller one end, away from storage line roller one end working end, the outside of rich line main shaft working end is provided with the mounting blocks of L-shaped arrangement, there are two mounting blocks are arranged and along the axially symmetric disposition of coiling main shaft, the axial direction for being axially parallel to coiling main shaft of coiling cylinder and coiling cylinder is detachably provided on the traversing section of mounting blocks, coiling cylinder is coaxially fixedly installed the straight of matched baffle and baffle along its axial end position Diameter is greater than the diameter of coiling cylinder, and the variable diameter adjustment means for connecting the two are provided between live spindle and mounting blocks.
Description
Technical field
The present invention relates to a kind of coil winding machines, and in particular to the reducing numerical control filament winder of enameled wire.
Background technique
Coil winding machine is used for prospect with very extensive, and all electric equipment products need to turn to inductance with enamel covered wire mostly
Coil, which assists to complete often through coil winding machine, for example, various machine windings, pin inductance, chip inductor, transformation
Device, solenoid valve, a word inductance, resistor disc, ignition coil, RFID, mutual inductor, sound equipment coil, IC card low-and high-frequency coil, focal line
Circle etc., wherein machine winding often takes the multiturn coil for completing coiling to be socketed on rotor/stator during coiling
On, then coil and rotor/stator be fixed, the coil diameter as needed for the machine winding of different model is not often not
Together, thus be capable of fast and convenient adjustment coiling diameter it is particularly important, for this purpose, to design a kind of structure skilful by the present inventor
It is wonderful, principle is simple, reducing numerical control filament winder low in cost, the convenient and fast enameled wire of variable diameter.
Summary of the invention
To solve the deficiencies in the prior art, the object of the present invention is to provide a kind of clever structure, principle are simple, at low cost
Honest and clean, the convenient and fast enameled wire of variable diameter reducing numerical control filament winder.
To realize the above-mentioned technical purpose, the technical solution adopted in the present invention is as follows.
The reducing numerical control filament winder of enameled wire comprising the rectangular chassis of landing is fixedly installed with mounting rack on chassis,
It is fixedly installed with to rotate to be provided on support frame one and support frame one on mounting rack and is axially parallel to width over side sills direction arrangement
Storage line roller is movably installed with winding mechanism, is movably installed with wire-arranging mechanism, and winding is provided with enamel covered wire on storage line roller,
Storage line roller is located at chassis, and the top of one end, winding mechanism by storage line roller extend to chassis along its length along its length
The other end above and the winding terminal of winding mechanism arrange that wire-arranging mechanism is located at the top of storage line roller away from storage line roller, row
The lead input terminal of line mechanism is arranged close to storage line roller, lead output end is located at right above the winding terminal of winding mechanism；
The winding mechanism includes the coiling main shaft for being rotatably dispose in the top of mounting rack and being parallel to length over end sills direction, around
Line main shaft is to drive end, away from storage line roller one end working end close to storage line roller one end, and the outside of rich line main shaft working end is set
The mounting blocks of L-shaped arrangement are equipped with, mounting blocks include the traversing section for being parallel to live spindle axial direction, perpendicular to rotary shaft spindle shaft
To longitudinal sections, the traversing sections of mounting blocks arranges away from storage line roller, mounting blocks setting there are two and along the axis of coiling main shaft
To being arranged symmetrically, coiling cylinder and coiling cylinder are detachably provided on the traversing section of mounting blocks is axially parallel to coiling main shaft
Axial direction, coiling cylinder is greater than along the diameter that its axial end position is coaxially fixedly installed matched baffle and baffle
The diameter of coiling cylinder, the distance between two coiling cylinders are R and are equal to the diameter of coiling, the live spindle and installation
The variable diameter adjustment means for connecting the two are provided between block；
The winding mechanism further includes that the output shaft for the rotating electric machine and rotating electric machine being fixedly installed in mounting rack is axially parallel
In the axial direction of rich fine jade main shaft, the V belt translation component one for connecting the two is provided between coiling electric motor and coiling main shaft, band passes
Dynamic component one includes that driving pulley one, coaxial fixing sleeve of the coaxial fixing sleeve on coiling electric motor output shaft are set to coiling main shaft
It drives the driven pulley one on end and is set to the belt between driving pulley one and driven pulley one and for connecting the two
One, be connected with encoder on the driving end of the coiling main shaft and encoder be fixedly connected with support frame one, encoder with
The controller for encoded signal to be transferred to coiling electric motor is provided between coiling electric motor.
Further optimize or improve as this programme.
The variable diameter adjustment means include fixes sleeve, the coaxial work that coaxial fixing sleeve is set on coiling main shaft working end
The dynamic quill being sheathed on coiling main shaft, quill are located between fixes sleeve and coiling main shaft drives end and can be along
The axial direction that coiling main shaft carries out is slided, and the outside of fixes sleeve is provided with movable block, and there are two movable block settings and edge
The axially symmetric disposition of coiling main shaft, be provided between movable block and fixes sleeve the double link one for both being articulated and connected and
The axial direction for being axially perpendicular to coiling main shaft of the articulated shaft, the longitudinal sections of mounting blocks are connected with movable block, outside quill
Disc and double link one are wherein provided with the axial direction for both both hinged connecting rod one and the articulated shaft between a connecting rod
Perpendicular to the axial direction of coiling main shaft, the junction of connecting rod one and double link one a wherein connecting rod is located at the wherein company of double link one
The medium position of bar along its length；
The variable diameter adjustment means further include pivot bush unit in the adjusting block on coiling main shaft, and adjusting block can be along coiling main shaft
Axial direction slided, the interlocking bar for both being fixedly connected, interlocking bar setting are provided between adjusting block and quill
There are two and be provided with immediately below the axially symmetric disposition of coiling main shaft, wrapping post with mounting rack be rotatablely connected cooperation and
It is parallel to its axial variable diameter and adjusts screw rod, variable diameter adjusts and is threadedly coupled cooperation between screw rod and adjusting block, and the variable diameter is adjusted
Component further includes that the variable diameter being fixedly installed on mounting rack adjusts motor, and variable diameter, which adjusts to establish between motor and controller, signal
Connection, variable diameter adjust motor and are located at that variable diameter adjusts the underface of screw rod and variable diameter adjusting motor output shaft is axially parallel to variable diameter
The axial direction of screw rod is adjusted, variable diameter adjusts motor output shaft and variable diameter adjusts screw rod and the band for being provided with both connections between end is driven to pass
Dynamic component two, V belt translation component two are used to for the power that variable diameter adjusts motor to be transferred to variable diameter and adjust on screw rod and drive variable diameter
It adjusts screw rod and is axially rotated around itself.
Further optimize or improve as this programme.
Slide-and-guide cooperation, the peace are constituted along the radial of coiling main shaft between the longitudinal sections and movable block of the mounting blocks
It is fixed between dress block and movable block by tight fixed bolt.
Further optimize or improve as this programme.
The wire-arranging mechanism includes right above coiling main shaft and being parallel to its axial arrow rack, arrow rack one
End extends to above storage line roller, the other end extends to above coiling cylinder, and arrow rack is fixedly installed close to storage line roller one end
There is support frame two, rotation is provided with the guide wheel two for being axially parallel to storage line roller axial direction on support frame two, and arrow rack is close to coiling
Cylinder one end is movably set with horizontal rectangular reciprocating block, and the side of arrow rack offers guide rail, and reciprocating block is socketed on guide rail simultaneously
And can be slided along the axial direction for being parallel to coiling main shaft, reciprocating block upper surface is fixedly installed vertical arrangement and both ends open
Spool one, the top of spool one are provided with fixed frame, and rotation, which is provided with, on fixed frame is axially parallel to leading for storage line roller axial direction
Wheel one, guide wheel one and one consistency from top to bottom of spool are additionally provided on fixed frame and are disposed to extend towards guide wheel two and the line of both ends open
Pipe two, the axial direction for being axially parallel to coiling main shaft of spool two, spool two, guide wheel one and guide wheel two are along being parallel to coiling main shaft
Axial direction be mutually aligned, spool two is between guide wheel one and guide wheel two, and the lower end surface of reciprocating block is fixedly installed and line
The coaxially arranged hollow conehead of pipe one, the conehead both ends open arrangement and sharp end of conehead is arranged straight down, conehead it is sharp
End offers along the surface of its axis direction medium position, the reciprocating block with coiling cylinder and connects spool one for connecting
With the through-hole of conehead.
Further optimize or improve as this programme.
The wire-arranging mechanism further includes the drive member for driving reciprocating block to slide along the guide, drive member
It is fixedly installed on arrow rack and between guide wheel two and reciprocating block, drive member includes being rotatably dispose in arrow rack upper end
Rectangle swivel mount and the rotation axis on face are axially parallel to vertical arrangement, and the length direction and vertical direction of swivel mount are mutual
Vertical and swivel mount arranges that swivel mount shaft is opposite along the length direction of arrow rack is parallel to reciprocating block close to guide wheel two
Together, the lower end surface of arrow rack is fixedly installed winding displacement motor, and the output shaft of winding displacement motor is arranged vertically and turn with swivel mount
Moving axis is fixedly and coaxially connected, and the position that its rotation axis axial line is deviateed on swivel mount is provided with spill spin block, spill spin block and swivel mount
Offset distance between rotation axis axial line is equal to the half of coiling barrel lenght, and two are flexibly connected between spill spin block and reciprocating block
The horizontal rocking bar of person, rocking bar one end and spill spin block are rotatablely connected and axial vertical arrangement, the other end and the reciprocating block of the rotation axis
The axial vertical arrangement of rotation connection and the rotation axis.
Further optimize or improve as this programme.
It is hingedly provided between the medium position and mounting rack of the arrow rack along its length for connecting the two
The double link two and axial direction of the articulated shaft is horizontally disposed and fall in the axial direction of coiling main shaft, double link two is located at quill and adjusts
Between locking nub, the top of adjusting block and double link two are wherein provided with the connecting rod two for both being articulated and connected between a connecting rod
And the axial horizontal vertical of the articulated shaft is located at double link in the axial direction of coiling main shaft, connecting rod two and the hinged place of double link two
The two wherein medium positions of a connecting rod along its length, double link two are consistent with the structure of double link one, shape, size and two
Person is equal with the angle that coiling main shaft is constituted, and connecting rod two is consistent with the structure of connecting rod one, shape, size and the two and coiling
The angle that main shaft is constituted is equal.
Further optimize or improve as this programme.
The drive member further includes the sliding slot for being opened at the top of swivel mount and being parallel to its length direction arrangement, rotation
Block is connected in sliding slot and the two constitutes slide-and-guide along the length direction of swivel mount and cooperates, and rotation is provided with parallel in sliding slot
Screw rod is adjusted in the luffing of swivel mount length direction, spill spin block socket adjusts on screw rod with luffing and the two is threadedly coupled and matches
It closes, output shaft and luffing adjusting screw rod driving end that luffing adjusts motor and luffing adjusting motor is further fixedly arranged on swivel mount
It is fixedly and coaxially connected.
Further optimize or improve as this programme.
The winding displacement motor and luffing adjust motor and have with controller foundation that signal is convenient, solid on the swivel mount
Surely it is provided with and adjusts the clump weight one of motor rotation potential energy for balancing luffing, is fixedly installed for balance rotating block rotation gesture
The clump weight two of energy.
The beneficial effect of the present invention compared with prior art is that clever structure, principle are simple, variable diameter is convenient, uses two
A coiling cylinder being arranged symmetrically along coiling main shaft carries out coil winding, and the distance between coiling cylinder can be adjusted by numerical control
Section, realizes the variable diameter coiling of coiling, enables the coil of coil winding machine coiling different-diameter, adapt to a variety of machine windings, mention
The economic rate of return of coil winding machine is risen, meanwhile, low production cost of the present invention is easy to promote and utilize.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of working condition of the present invention.
Fig. 2 is the structural schematic diagram of variable diameters of the present invention.
Fig. 3 is the structural schematic diagram of variable diameters of the present invention.
Fig. 4 is the installation diagram of winding mechanism.
Fig. 5 is the structural schematic diagram of winding mechanism.
Fig. 6 is the partial structural diagram of winding mechanism.
Fig. 7 is the connection figure of variable diameter adjustment means and coiling cylinder, coiling main shaft.
Fig. 8 is the cooperation figure of variable diameter adjustment means and coiling cylinder.
Fig. 9 is the partial structural diagram of variable diameter adjustment means.
Figure 10 is the partial structural diagram of variable diameter adjustment means.
Figure 11 is the cooperation figure of winding mechanism and wire-arranging mechanism.
Figure 12 is the cooperation figure of wire-arranging mechanism and coiling cylinder.
Figure 13 is the structural schematic diagram of wire-arranging mechanism.
Figure 14 is the partial structural diagram of wire-arranging mechanism.
Figure 15 is the structural schematic diagram of drive member.
Figure 16 is the structural schematic diagram of drive member.
It is denoted as in figure:
100, chassis；
200, mounting rack；210, support frame one；220, storage line roller；
300, winding mechanism；301, coiling main shaft；302, mounting blocks；303, coiling cylinder；304, rotating electric machine；305, V belt translation
Component one；305a, driving pulley one；305b, driven pulley one；305c, belt one；306, encoder；310, variable diameter adjusts structure
Part；311, fixes sleeve；312, movable block；313, double link one；314, quill；315, connecting rod one；316, adjusting block；
316a, bootstrap block；317, interlocking bar；318, variable diameter adjusts screw rod；319, V belt translation component two；320, variable diameter adjusts motor；
400, wire-arranging mechanism；401, connecting rod two；402, double link two；403, arrow rack；404, reciprocating block；404a, guide rail；
405, spool one；406a, fixed frame；406b, guide wheel one；407, spool two；408, conehead；409a, support frame two；409b, it leads
Wheel two；410, drive member；411, swivel mount；412, winding displacement motor；413, luffing adjusts screw rod；414, luffing adjusts motor；
415, spill spin block；416, rocking bar；417, clump weight one；418, clump weight two.
Specific embodiment
The reducing numerical control filament winder of enameled wire comprising the rectangular chassis 100 of landing is fixedly installed on chassis 100
Mounting rack 200, rotation on support frame 1 and support frame 1 is fixedly installed on mounting rack 200 is provided with and be axially parallel to
The storage line roller 220 of 210 width direction of chassis arrangement is movably installed with winding mechanism 300, is movably installed with wire-arranging mechanism 400,
Winding is provided with enamel covered wire on storage line roller 220, storage line roller 220 be located at chassis 100 along its length the top of one end, around
Line mechanism 300 extended to above the other end along its length of chassis 100 by storage line roller 220 and winding mechanism 300 around
Line end arranges that wire-arranging mechanism 400 is located at the top of storage line roller 220, and the lead of wire-arranging mechanism 400 is defeated away from storage line roller 220
Enter to hold and be located at right above the winding terminal of winding mechanism 300 close to the arrangement of storage line roller 220, lead output end, under working condition, paint
The free end of copper-clad line sequentially passes through lead output end, the coil winding machine of the lead input terminal of wire-arranging mechanism 400, wire-arranging mechanism 400
It the winding terminal of structure 300 and is fixedly connected with the end, the starting rotation coiling of winding mechanism 300.
Specifically, the winding mechanism 300 includes being rotatably dispose in the top of mounting rack 200 and being parallel to chassis 100
The coiling main shaft 301 of length direction, coiling main shaft 301 are to drive end, away from storage line roller 220 close to 220 one end of storage line roller
One end working end, the outside of rich 301 working end of line main shaft are provided with the mounting blocks 302 of L-shaped arrangement, and mounting blocks 302 include flat
It goes in the axial traversing section of live spindle 301, perpendicular to the axial longitudinal sections of rotary shaft main shaft 301, the traversing section of mounting blocks 302
Away from storage line roller 220 arrange, mounting blocks 302 setting there are two and along the axially symmetric disposition of coiling main shaft 301, mounting blocks
The axis for being axially parallel to coiling main shaft 301 of coiling cylinder 303 and coiling cylinder 303 is detachably provided on 302 traversing section
To coiling cylinder 303 is greater than along the diameter that its axial end position is coaxially fixedly installed matched baffle and baffle
The diameter of coiling cylinder 303, the distance between two coiling cylinders 303 are R and are equal to the diameter of coiling, in order to reel
Body 303 is fixed with coiling main shaft 301 and controls R and is changed, and is arranged between the live spindle 301 and mounting blocks 302
There are the variable diameter adjustment means 310 for connecting the two, is rotated by driving live spindle 301, realize the coiling of enamel covered wire, led to
The adjusting of variable diameter adjustment means 310 is crossed, realizes the change of distance R between coiling cylinder 303.
More specifically, in order to drive coiling main shaft 301 to be rotated, the winding mechanism 300 further includes fixing
The output shaft of the rotating electric machine 304 and rotating electric machine 304 that are set in mounting rack 200 is axially parallel to the axis of rich fine jade main shaft 301
To being provided with the V belt translation component 1 for both connecting, V belt translation component between coiling electric motor 304 and coiling main shaft 301
One 305 include that driving pulley one 305a, coaxial fixing sleeve of the coaxial fixing sleeve on 304 output shaft of coiling electric motor are set to coiling
Main shaft 301 drive end on one 305b of driven pulley and be set between one 305b of one 305a of driving pulley and driven pulley and
For connecting one 305c of belt of the two, in order to detect the revolution of coiling main shaft 301, realizes and coil winding the number of turns is carried out
Accurate control is connected with encoder 306 on the driving end of the coiling main shaft 301 and encoder 306 and support frame 1
It is fixedly connected, the control for encoded signal to be transferred to coiling electric motor 304 is provided between encoder 306 and coiling electric motor 304
Device processed, its significance lies in that, it is closed after the circle number for making coiling electric motor 304 that coiling main shaft 301 be driven to turn to the setting of encoder 306.
Winding mechanism 300 during the work time, first by the enamel covered wire drawn by 400 lead output end of wire-arranging mechanism around
As on two coiling cylinders 303 below and being fixed on a wherein coiling cylinder 303, then, to encoder 306 into
Row pre-arranged code, the numerical value of coiling needed for setting start coiling electric motor 304, and the output shaft of coiling electric motor 304, which will drive, to be led
One 305a of movable belt pulley rotate synchronously, one 305c of belt by the power of one 305a of driving pulley be transferred to one 305b of driven pulley and
One 305b of driven pulley rotation is driven, one 305b of driven pulley will drive coiling main shaft 301 to rotate synchronously, and coiling main shaft 301 will
Variable diameter adjustment means 310 are driven axially to rotate synchronously around it, variable diameter adjustment means 310 will drive coiling cylinder 303 around rich line
The axial of main shaft 301 rotates synchronously, the enamel-cover copper that 400 lead output end of wire-arranging mechanism will be discharged in the rotation of coiling cylinder 303
Line carries out coiling, and wire-arranging mechanism 400 is wound in enamel covered wire uniformly on coiling cylinder 303, until coiling main shaft 301
When the circle number of rotation reaches 306 preset circle number of encoder, controller controls coiling electric motor 304 and closes, in above process, by
In coiling electric motor 304 after closing, still a few can be rotated under the action of inertia force, therefore, set numerical value in encoder 306
When compensate.
The variable diameter adjustment means 310 include the fixes sleeve that coaxial fixing sleeve is set on 301 working end of coiling main shaft
311, the quill 314 being coaxially movably set on coiling main shaft 301, quill 314 are located at fixes sleeve 311 and coiling
Main shaft 301 drives between end and can be slided along the axial direction that coiling main shaft 301 carries out, the external setting of fixes sleeve 311
There is a movable block 312, the setting of movable block 312 is there are two and along the axially symmetric disposition of coiling main shaft 301, movable block 312 and solid
That determines to be provided with the double link 1 and the articulated shaft for both being articulated and connected between sleeve 311 is axially perpendicular to coiling master
The longitudinal sections of the axial direction of axis 301, mounting blocks 302 are connected with movable block 312, the periphery and double link one of quill 314
313 be wherein provided between a connecting rod for both both hinged connecting rod 1 and the articulated shaft be axially perpendicular to around
The junction of the axial direction of line main shaft 301, connecting rod 1 and double link 1 a wherein connecting rod is located at double link 1 wherein
The medium position of one connecting rod along its length, in use process, when double link 1 is perpendicular to the axial direction of coiling main shaft 301
When, R is maximum at this time, is slided by close/separate fixes sleeve 311 of driving quill 314, makes double link 1 around it
Separate/close coiling main shaft 301 of articulated shaft drives end rotation, makes the movement close to each other/separate of coiling cylinder 303, so that R be made to subtract
It is small/to increase, and then change the coiling diameter of coil.
Specifically, in order to drive double link 1 to drive end to rotate far from coiling main shaft 301 around its articulated shaft,
The variable diameter adjustment means 310 further include pivot bush unit in the adjusting block 316 on coiling main shaft 301, and adjusting block 316 can be along
The axial direction of coiling main shaft 301 is slided, and is provided between adjusting block 316 and quill 314 for being fixedly connected with the two
Interlocking bar 317, the setting of interlocking bar 317 there are two and along the axially symmetric disposition of coiling main shaft 301, wrapping post 301 just under
Side, which is provided with to be rotatablely connected cooperation with mounting rack 200 and be parallel to its axial variable diameter, adjusts screw rod 318, and variable diameter adjusts screw rod
Cooperation is threadedly coupled between 318 and adjusting block 316, in order to drive variable diameter to adjust the rotation of screw rod 318, the variable diameter is adjusted
Component 310 further includes that the variable diameter that is fixedly installed on mounting rack 200 adjusts motor 320, variable diameter adjust motor 320 and controller it
Between establish and have a signal connection, variable diameter adjusts motor 320 and is located at underface and variable diameter adjusting motor 320 that variable diameter adjusts screw rod 318
The axial direction for being axially parallel to variable diameter and adjusting screw rod 318 of output shaft, variable diameter adjusts 320 output shaft of motor and variable diameter adjusts screw rod
The V belt translation component 2 319 of both connections is provided between 318 driving ends, V belt translation component 2 319 is used to variable diameter adjusting electricity
The power of machine 320 is transferred to variable diameter and adjusts on screw rod 318 and variable diameter is driven to adjust screw rod 318 around itself axially rotation.
During the work time, when needing to reduce the diameter of coiling, controller control starts variable diameter adjustment means 310
Variable diameter adjusts motor 320, and the power that variable diameter adjusts 320 output shaft of motor is transferred to variable diameter and adjusts silk by V belt translation component 2 319
On bar 318 and variable diameter adjusting screw rod 318 is driven to be rotated forward, variable diameter, which will adjust screw rod 318, to drive adjusting block 316 along coiling
Main shaft 301 is slided close to its working end, and adjusting block 316 will drive 314 synchronous slide of quill, and quill 314 is close to solid
Determine the movement of sleeve 311, connecting rod 1 will push driving end of the double link 1 around its articulated shaft far from rich line main shaft 301
Rotation, coiling cylinder 303 is by movement close to each other and R is gradually reduced, and reduces the diameter of coiling；When need increase around
When the diameter of coil processed, controller control starting variable diameter adjusts motor 320 and inverts, and variable diameter is adjusted electricity by V belt translation component 2 319
The power of 320 output shaft of machine is transferred to variable diameter and adjusts on screw rod 318 and variable diameter adjusting screw rod 318 is driven to be inverted, variable diameter
Adjusting screw rod 318 will drive adjusting block 316 to slide along coiling main shaft 301 far from its working end, and adjusting block 316 is by drive activity
314 synchronous slide of sleeve, quill 314 far from fixes sleeve 311 move, connecting rod 1 will push double link 1 around
Its articulated shaft close to the rotation of the driving end of rich line main shaft 301, coiling cylinder 303 will be located remotely from each other movement and R is gradually increased,
Increase the diameter of coiling, and when double link 1 turns to vertical with coiling main shaft 301, R increases to maximum；
At the end of coil winding, reduce R, convenient for by coil by being removed on coiling cylinder 303.
As the scheme that the present invention more optimizes, in order to keep adjusting block 316 more steady along the sliding of coiling main shaft 301
It is fixed, bootstrap block 316a, bootstrap block 316 and mounting rack 200 are fixedly installed on the adjusting block 316 along being parallel to coiling main shaft
The 301 axial slide-and-guide that constitutes cooperates, and the meaning of this programme is taken to be, clever structure, principle are simple, promote variable diameter is adjusted
The Stability and dependability of component 310.
The scheme more perfect as the present invention increases in order to further change distance between two coiling cylinders 303
The adjustable range of R, the radial composition sliding between the longitudinal sections and movable block 312 of the mounting blocks 302 along coiling main shaft 301 are led
To cooperation, for the ease of mounting blocks 302 are fixed or are adjusted, by tightening between the mounting blocks 302 and movable block 312
Bolt is fixed, and the meaning of this programme is taken to be that structure is simple, on the one hand can guarantee mounting blocks 302 and activity
Block 312 is able to carry out effective fixation, and another aspect holding screw bolt is easy to disassemble, convenient for the adjusting to mounting blocks 302, expands
The adjustable range of distance between two coiling cylinders 303.
The wire-arranging mechanism 400 includes right above coiling main shaft 301 and being parallel to its axial arrow rack
403,403 one end of arrow rack extends to 220 top of storage line roller, the other end extends to 303 top of coiling cylinder, for the ease of paint
The introducing of copper-clad line, arrow rack 403 are fixedly installed two 409a of support frame, two 409a of support frame close to 220 one end of storage line roller
Upper rotation, which is provided with, is axially parallel to axial two 409b of guide wheel of storage line roller 220, for the ease of the extraction of enamel covered wire, bar shaped
Frame 403 is movably set with horizontal rectangular reciprocating block 404 close to 303 one end of coiling cylinder, and the side of arrow rack 403 offers guide rail
404a, reciprocating block 404 are socketed on guide rail 404a and can be slided along the axial direction for being parallel to coiling main shaft 301, reciprocating block
404 upper surfaces are fixedly installed the spool 1 of vertical arrangement and both ends open, and the top of spool 1 is provided with fixed frame
Rotation, which is provided with, on 406a, fixed frame 406a is axially parallel to axial one 406a of guide wheel of storage line roller 220, one 406a of guide wheel with
One 405 consistency from top to bottom of spool is additionally provided on fixed frame 406a and is disposed to extend towards two 409b of guide wheel and the spool of both ends open
2 407, the axial direction for being axially parallel to coiling main shaft 301 of spool 2 407, spool 2 407, one 406b of guide wheel and guide wheel two
409b is mutually aligned along the axial direction for being parallel to coiling main shaft 301, and spool 2 407 is located at one 406b of guide wheel and two 409b of guide wheel
Between, the lower end surface of reciprocating block 404 is fixedly installed the hollow conehead 408 coaxially arranged with spool 1,408 both ends of conehead
The sharp end of opening arrangement and conehead 408 arranges that the sharp end and coiling cylinder 303 of conehead 408 are along its axis side straight down
It to the surface of medium position, is penetrated by spool 1 to conehead 408 for the ease of enamel covered wire, in the reciprocating block 404
It offers for connecting the through-hole for connecting spool 1 and conehead 408, in use process, successively by the free end of enamel covered wire
It is extended downwardly around two 409b of guide wheel, across spool 2 407, around one 406a of guide wheel, across spool 1, across conehead 408
It is wire-wrapped on two coiling cylinders 303 and is fixed, reciprocatingly slided by reciprocating block 404 along guide rail 404a, realized to enamel-cover
The winding displacement of copper wire.
Specifically, in order to drive reciprocating block 404 to reciprocatingly slide and slide along guide rail 404a stroke be equal to around
The length of spool body 303, the wire-arranging mechanism 400 further include for driving reciprocating block 404 to be slided along guide rail 404a
Drive member 410, drive member 410 be fixedly installed on arrow rack 403 and be located at two 409b of guide wheel and reciprocating block 404 it
Between, drive member 410 includes the axial direction of the rectangle swivel mount 411 and the rotation axis that are rotatably dispose on 403 upper surface of arrow rack
It is parallel to vertical arrangement, the length direction and vertical direction of swivel mount 411 are mutually perpendicular to and swivel mount 411 is close to guide wheel two
409b arrangement, 411 shaft of swivel mount align with reciprocating block 404 along the length direction for being parallel to arrow rack 403, arrow rack 403
Lower end surface be fixedly installed winding displacement motor 412, the output shaft of winding displacement motor 412 is arranged vertically and is turned with swivel mount 411
Moving axis is fixedly and coaxially connected, and the position that its rotation axis axial line is deviateed on swivel mount 411 is provided with spill spin block 415, spill spin block 415
Offset distance between 411 rotation axis axial line of swivel mount is equal to the half of 303 length of coiling cylinder, spill spin block 415 with it is past
The horizontal rocking bar 416 of the two, 416 one end of rocking bar and the rotation connection of spill spin block 415 and the rotation axis are flexibly connected between multiblock 404
Axial vertical arrangement, the other end and the rotation connection of reciprocating block 404 and the rotation axis axial vertical arrangement, pass through winding displacement motor
412 rotation, the stroke for making reciprocating block 404 be reciprocatingly slided and be reciprocatingly slided along guide rail 404a are equal to coiling cylinder
303 length, the enamel covered wire that conehead 408 is discharged uniformly are wire-wrapped on coiling cylinder 303.
More specifically, in order to effectively be supported to arrow rack 403, while guaranteeing that conehead 408 can refer to always
To the medium position of coiling cylinder 303 along its length, the arrow rack 403 medium position along its length and installation
Hingedly be provided between frame 200 double link 2 402 and the articulated shaft for both connecting axial direction it is horizontally disposed and fall in around
The axial direction of line main shaft 301, double link 2 402 is between quill 314 and adjusting block 316, the top of adjusting block 316 and double
Connecting rod 2 402 is wherein provided with the axial water of connecting rod 2 401 and the articulated shaft for both being articulated and connected between a connecting rod
The hinged place of the flat axial direction perpendicular to coiling main shaft 301, connecting rod 2 401 and double link 2 402 is located at double link 2 402 wherein
The medium position of one connecting rod along its length, double link 2 402 are consistent with the structure of double link 1, shape, size and two
Person is equal with the angle that coiling main shaft 301 is constituted, connecting rod 2 401 it is consistent with the structure of connecting rod 1, shape, size and
The two is equal with the angle that coiling main shaft 301 is constituted, and the meaning of this programme is taken to be, when the change of variable diameter adjustment means 310
When the distance between two coiling cylinders 303, conehead 408 will be moved synchronously with coiling cylinder 303, enable conehead 4088 always
It is directed toward the medium position of coiling cylinder 303 along its length.
Wire-arranging mechanism 400 successively bypasses two 409b of guide wheel during the work time, by enamel covered wire free end, passes through spool two
407, extend downwardly that be wire-wrapped in two coiling cylinders 303 enterprising around one 406a of guide wheel, across spool 1, across conehead 408
Row is fixed, then, the starting of winding mechanism 300 operation and the beginning coiling of coiling cylinder 303, and at the same time, winding displacement motor
412 starting operations, winding displacement motor 412 will drive swivel mount 411 to rotate synchronously, and swivel mount 411 will drive spill spin block 415 around rotation
The rotation axis of pivoted frame 411 is rotated, and rocking bar 416 will drive reciprocating block 404 to reciprocatingly slide along guide rail 404a, and conehead 408 is right
Enamel covered wire guides and makes it some is wound on coiling cylinder 303.
In order to adapt to the coiling cylinder 303 of different length model, need to deviate 411 rotation axis of swivel mount to spill spin block 415
The distance of axial line is adjusted, for this purpose, the drive member 410 further includes being opened in 411 top of swivel mount and being parallel to
The sliding slot of its length direction arrangement, spill spin block 415 is connected in sliding slot and the two is constituted along the length direction of swivel mount 411 and slided
Action-oriented cooperation, the luffing that the interior rotation setting of sliding slot is parallel to 411 length direction of swivel mount adjust screw rod 413, spill spin block 415
Socket adjusts on screw rod 413 with luffing and the two is threadedly coupled cooperation, and luffing is further fixedly arranged on swivel mount 411 and adjusts electricity
Machine 414 and luffing adjust the output shaft of motor 414 and luffing adjusts screw rod 413 and end is driven to be fixedly and coaxially connected, and pass through luffing tune
Save motor 414 drive luffing adjust screw rod 413 rotate, to spill spin block 415 deviate 411 rotation axis axial line of swivel mount distance into
Row is adjusted, and to adapt to the coiling cylinder 303 of different length model, length after coiling cylinder 303 is with changing, luffing is adjusted
Motor 414 drives luffing to adjust screw rod 413 and rotates, and driving spill spin block 415 is slided far from 411 rotation axis axial line of swivel mount, when
When coiling cylinder 303 shortens with the length after changing, luffing adjusts motor 414 and luffing is driven to adjust the reversion of screw rod 413, driving rotation
Block 415 is slided close to 411 rotation axis axial line of swivel mount.
For the ease of controlling wire-arranging mechanism 400, the winding displacement motor 412 adjusts motor 414 with luffing and carries out
Have that signal is convenient with controller foundation, is balanced for the ease of the rotation potential energy to swivel mount 411, on the swivel mount 411
It is fixedly installed and adjusts the clump weight 1 of 414 rotation potential energy of motor for balancing luffing, is fixedly installed for balance rotating
The clump weight 2 418 of 415 rotation potential energy of block, take the meaning of this programme to be, improves swivel mount 411 during rotation
Stability.
Claims (10)
1. the reducing numerical control filament winder of enameled wire, it is characterised in that: it includes the rectangular chassis of landing, is fixedly mounted on chassis
There is mounting rack, rotation is fixedly installed on support frame one and support frame one on mounting rack is provided with and be axially parallel to width over side sills side
To arrangement storage line roller, be movably installed with winding mechanism, be movably installed with wire-arranging mechanism, winding is provided with paint on storage line roller
Copper-clad line, storage line roller is located at chassis, and the top of one end, winding mechanism by storage line roller extend to chassis edge along its length
Above the other end of length direction and the winding terminal of winding mechanism is arranged away from storage line roller, and wire-arranging mechanism is located at storage line roller
Top, the lead input terminal of wire-arranging mechanism close to the coiling that storage line roller arrangement, lead output end are located at winding mechanism it is proper on
Side；
The winding mechanism includes the coiling main shaft for being rotatably dispose in the top of mounting rack and being parallel to length over end sills direction, around
Line main shaft is to drive end, away from storage line roller one end working end close to storage line roller one end, and the outside of rich line main shaft working end is set
The mounting blocks of L-shaped arrangement are equipped with, mounting blocks include the traversing section for being parallel to live spindle axial direction, perpendicular to rotary shaft spindle shaft
To longitudinal sections, the traversing sections of mounting blocks arranges away from storage line roller, mounting blocks setting there are two and along the axis of coiling main shaft
To being arranged symmetrically, coiling cylinder and coiling cylinder are detachably provided on the traversing section of mounting blocks is axially parallel to coiling main shaft
Axial direction, coiling cylinder is greater than along the diameter that its axial end position is coaxially fixedly installed matched baffle and baffle
The diameter of coiling cylinder, the distance between two coiling cylinders are R and are equal to the diameter of coiling, the live spindle and installation
The variable diameter adjustment means for connecting the two are provided between block.
2. the reducing numerical control filament winder of enameled wire according to claim 1, it is characterised in that:
The winding mechanism further includes that the output shaft for the rotating electric machine and rotating electric machine being fixedly installed in mounting rack is axially parallel
In the axial direction of rich fine jade main shaft, the V belt translation component one for connecting the two is provided between coiling electric motor and coiling main shaft, band passes
Dynamic component one includes that driving pulley one, coaxial fixing sleeve of the coaxial fixing sleeve on coiling electric motor output shaft are set to coiling main shaft
It drives the driven pulley one on end and is set to the belt between driving pulley one and driven pulley one and for connecting the two
One, be connected with encoder on the driving end of the coiling main shaft and encoder be fixedly connected with support frame one, encoder with
The controller for encoded signal to be transferred to coiling electric motor is provided between coiling electric motor.
3. the reducing numerical control filament winder of enameled wire according to claim 2, it is characterised in that: the variable diameter adjusts structure
Part includes the fixes sleeve that coaxial fixing sleeve is set on coiling main shaft working end, the activity being coaxially movably set on coiling main shaft
Sleeve, quill are located between fixes sleeve and coiling main shaft drives end and can be slided along the axial direction that coiling main shaft carries out
Dynamic, the outside of fixes sleeve is provided with movable block, and there are two and along the axially symmetric dispositions of coiling main shaft for movable block setting, living
The double link one and the articulated shaft for both being articulated and connected are provided between motion block and fixes sleeve is axially perpendicular to coiling
The longitudinal sections of the axial direction of main shaft, mounting blocks are connected with movable block, the periphery of quill and double link one a wherein connecting rod
Between be provided with the axial direction for being axially perpendicular to coiling main shaft for both both hinged connecting rod one and the articulated shaft, connection
The junction of bar one and double link one a wherein connecting rod is located at the wherein medium position of a connecting rod along its length of double link one.
4. the reducing numerical control filament winder of enameled wire according to claim 3, it is characterised in that:
The variable diameter adjustment means further include pivot bush unit in the adjusting block on coiling main shaft, and adjusting block can be along coiling main shaft
Axial direction slided, the interlocking bar for both being fixedly connected, interlocking bar setting are provided between adjusting block and quill
There are two and be provided with immediately below the axially symmetric disposition of coiling main shaft, wrapping post with mounting rack be rotatablely connected cooperation and
It is parallel to its axial variable diameter and adjusts screw rod, variable diameter adjusts and is threadedly coupled cooperation between screw rod and adjusting block, and the variable diameter is adjusted
Component further includes that the variable diameter being fixedly installed on mounting rack adjusts motor, and variable diameter, which adjusts to establish between motor and controller, signal
Connection, variable diameter adjust motor and are located at that variable diameter adjusts the underface of screw rod and variable diameter adjusting motor output shaft is axially parallel to variable diameter
The axial direction of screw rod is adjusted, variable diameter adjusts motor output shaft and variable diameter adjusts screw rod and the band for being provided with both connections between end is driven to pass
Dynamic component two, V belt translation component two are used to for the power that variable diameter adjusts motor to be transferred to variable diameter and adjust on screw rod and drive variable diameter
It adjusts screw rod and is axially rotated around itself.
5. the reducing numerical control filament winder of enameled wire according to claim 4, it is characterised in that: the longitudinal direction of the mounting blocks
Slide-and-guide cooperation is constituted along the radial of coiling main shaft between section and movable block, by clamp screw between the mounting blocks and movable block
Bolt is fixed.
6. the reducing numerical control filament winder of enameled wire according to claim 4, it is characterised in that: the wire-arranging mechanism packet
It includes and is located at right above coiling main shaft and is parallel to its axial arrow rack, arrow rack one end extends to above storage line roller, is another
One end extends to above coiling cylinder, and arrow rack is fixedly installed support frame two close to storage line roller one end, turns on support frame two
Dynamic to be provided with the guide wheel two for being axially parallel to storage line roller axial direction, arrow rack is movably set with horizontal square close to coiling cylinder one end
Shape reciprocating block, the side of arrow rack offer guide rail, and reciprocating block is socketed on guide rail and can be along the axis for being parallel to coiling main shaft
To being slided, reciprocating block upper surface is fixedly installed the spool one of vertical arrangement and both ends open, the top setting of spool one
There is fixed frame, rotation is provided with the guide wheel one for being axially parallel to storage line roller axial direction, guide wheel one and about one spool on fixed frame
Alignment is additionally provided on fixed frame and is disposed to extend towards guide wheel two and the spool two of both ends open, spool two are axially parallel to
The axial direction of coiling main shaft, spool two, guide wheel one and guide wheel two are mutually aligned along the axial direction for being parallel to coiling main shaft, spool
Two between guide wheel one and guide wheel two, and the lower end surface of reciprocating block is fixedly installed the hollow conehead coaxially arranged with spool one,
The sharp end of conehead both ends open arrangement and conehead arranges that the sharp end and coiling cylinder of conehead are along its axis direction straight down
The surface of medium position offers in the reciprocating block for connecting the through-hole for connecting spool one and conehead.
7. the reducing numerical control filament winder of enameled wire according to claim 6, it is characterised in that: the wire-arranging mechanism is also
Including the drive member for driving reciprocating block to slide along the guide, drive member is fixedly installed on arrow rack and position
Between guide wheel two and reciprocating block, drive member includes the rectangle swivel mount being rotatably dispose on arrow rack upper surface and the rotation
Axis is axially parallel to vertical arrangement, and the length direction and vertical direction of swivel mount are mutually perpendicular to and swivel mount is close to guide wheel two
Arrangement, swivel mount shaft align with reciprocating block along the length direction for being parallel to arrow rack, the lower end surface fixed setting of arrow rack
There is winding displacement motor, the output shaft of winding displacement motor is arranged vertically and is fixedly and coaxially connected with the rotation axis of swivel mount, on swivel mount
The position for deviateing its rotation axis axial line is provided with spill spin block, the offset distance between spill spin block and swivel mount rotation axis axial line
The horizontal rocking bar of the two, rocking bar one end and rotation are flexibly connected equal to the half of coiling barrel lenght, between spill spin block and reciprocating block
Axial vertical arrangement, the other end and the reciprocating block of switch block rotation connection and the rotation axis are rotatablely connected and the axial direction of the rotation axis is perpendicular
Straight arrangement.
8. the reducing numerical control filament winder of enameled wire according to claim 6 or 7, it is characterised in that: the arrow rack edge
The double link two for both connecting and the articulated shaft are hingedly provided between the medium position and mounting rack of its length direction
Axial direction that is axial horizontally disposed and falling in coiling main shaft, double link two is between quill and adjusting block, the top of adjusting block
Portion and double link two are wherein provided with the axial water of connecting rod two and the articulated shaft for both being articulated and connected between a connecting rod
The hinged place of the flat axial direction perpendicular to coiling main shaft, connecting rod two and double link two is located at double link two, and wherein a connecting rod is grown along it
The medium position in direction is spent, double link two is consistent with the structure of double link one, shape, size and the two and coiling main shaft composition
Angle is equal, the angle phase that connecting rod two is consistent with the structure of connecting rod one, shape, size and the two and coiling main shaft are constituted
Deng.
9. the reducing numerical control filament winder of enameled wire according to claim 8, it is characterised in that: the drive member is also
Sliding slot including being opened at the top of swivel mount and being parallel to its length direction arrangement, spill spin block is connected in sliding slot and the two edge
The length direction of swivel mount constitutes slide-and-guide cooperation, and rotation setting is parallel to the luffing tune of swivel mount length direction in sliding slot
Screw rod is saved, spill spin block socket adjusts on screw rod with luffing and the two is threadedly coupled cooperation, and change is further fixedly arranged on swivel mount
Width adjusts motor and luffing adjusts the output shaft of motor and luffing adjusts screw rod driving end and is fixedly and coaxially connected.
10. the reducing numerical control filament winder of enameled wire according to claim 9, it is characterised in that: the winding displacement motor with
Luffing adjusts motor and carries out having that signal is convenient with controller foundation, is fixedly installed on the swivel mount for balancing luffing tune
It saves the clump weight one of motor rotation potential energy, be fixedly installed the clump weight two for balance rotating block rotation potential energy.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910596590.1A CN110289740B (en) | 2019-07-04 | 2019-07-04 | Diameter-variable numerical control winding machine for enameled wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910596590.1A CN110289740B (en) | 2019-07-04 | 2019-07-04 | Diameter-variable numerical control winding machine for enameled wire |
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| Publication Number | Publication Date |
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| CN110289740A true CN110289740A (en) | 2019-09-27 |
| CN110289740B CN110289740B (en) | 2020-06-09 |
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| CN201910596590.1A Active CN110289740B (en) | 2019-07-04 | 2019-07-04 | Diameter-variable numerical control winding machine for enameled wire |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112908690A (en) * | 2021-01-15 | 2021-06-04 | 重庆仟知佳科技有限公司 | Multifunctional winding machine for inductor production |
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| JP5182990B2 (en) * | 2008-10-10 | 2013-04-17 | 株式会社ベステック | Winding machine |
| CN201509135U (en) * | 2009-09-27 | 2010-06-16 | 浙江安浦科技有限公司 | Numerical control winding machine of blower inner stator |
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| CN110289740B (en) | 2020-06-09 |
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