CN110289145A - A kind of isolated insulation method and resistance unit entering resistor disc by integral insulation pipe clamp - Google Patents

A kind of isolated insulation method and resistance unit entering resistor disc by integral insulation pipe clamp Download PDF

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Publication number
CN110289145A
CN110289145A CN201910522178.5A CN201910522178A CN110289145A CN 110289145 A CN110289145 A CN 110289145A CN 201910522178 A CN201910522178 A CN 201910522178A CN 110289145 A CN110289145 A CN 110289145A
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CN
China
Prior art keywords
resistor disc
resistance band
insulation pipe
integral insulation
resistance
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CN201910522178.5A
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Chinese (zh)
Inventor
肖宁
张利生
吴志云
朱继贤
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Zhuzhou Zhongche Avc Cooling Technology Co Ltd
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Zhuzhou Zhongche Avc Cooling Technology Co Ltd
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Priority to CN201910522178.5A priority Critical patent/CN110289145A/en
Publication of CN110289145A publication Critical patent/CN110289145A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C3/00Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids
    • H01C3/10Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids the resistive element having zig-zag or sinusoidal configuration
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C3/00Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids
    • H01C3/10Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids the resistive element having zig-zag or sinusoidal configuration
    • H01C3/12Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids the resistive element having zig-zag or sinusoidal configuration lying in one plane

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Details Of Resistors (AREA)

Abstract

A kind of isolated insulation method and resistance unit entering resistor disc by integral insulation pipe clamp, takes integral insulation pipe to be isolated and position the resistance band or resistor disc of resistance unit;Card slot is set according to the resistance band of resistance unit or resistor disc arrangement spacing on integral insulation pipe, half opening locating slot is set on resistance band or resistor disc simultaneously, integral insulation pipe is directly caught in the half opening locating slot on resistance band or resistor disc, and resistance band or resistor disc are caught in the card slot on integral insulation pipe, by integral insulation pipe to progress isolated insulation and positioning between resistance band or resistor disc.The present invention is directly caught in the open slot of resistance band or resistor disc by integral insulation pipe, realize resistance band or resistor disc isolation and positioning, both effectively resistance band or resistor disc can be positioned, it can also effectively realize being dielectrically separated between resistance band or resistor disc, and the creepage distance of resistance band or resistor disc is considerably increased, improve the insulation performance of resistor.

Description

A kind of isolated insulation method and resistance unit entering resistor disc by integral insulation pipe clamp
Technical field
The present invention relates to a kind of structure of resistor and its methods of insulation, refer in particular to a kind of raising chip resistor The method of insulation performance between resistance band or resistor disc, this kind improve the insulation between chip resistor resistance band or resistor disc The method of performance can be improved the insulation performance in resistor unit between resistance band or resistor disc, increase resistance band or resistor disc Creepage distance and pressure voltage;Belong to chip resistor manufacturing technology field.
Background technique
Chip resistor is a kind of using very extensive resistor, as in present electric locomotive, in order to enable high speed The motor-car or high-speed rail of traveling, can be along speed brakings in braking, and needing will be caused by kinetic energy and potential energy by braking resistor Electric energy is quickly converted to thermal energy, and distributes in air, so that vehicle is made quickly and reliably to slow down, and used system in high-speed rail Dynamic resistance is exactly chip resistor.Present braking plate resistor is generallyd use by resistance shape arranged in parallel one by one Get up to form resistance unit by supporting member clamping at resistor chain, then by resistor chain, and each resistance band or resistor disc it Between have to be dielectrically separated from resistive element and supporting member using insulation spacer.Current isolation method is all by a piece of Resistance band or resistor disc one insulation insulator make between resistance band or resistor disc by insulation insulator one by one into Row isolation, this isolation method are also possible for braking resistor is mounted on vehicle bottom in the past, but many height now Braking resistor has been mounted on the top of car body by iron or motor-car, so that braking resistor is fully exposed to expose to the sun and rain Environment in;And the mode of the independent isolating of this piece of resistance band or resistor disc one insulation insulator, there is insulation insulation There is gap between son and insulation insulator, these gaps are easy in rainwater be infiltrated, so as to cause resistance band or resistor disc Become too short by rainwater infiltration to across the creepage distance of resistance band or the clamping screw rod of resistor disc connection, so that entire electricity Resistance device insulation performance in rain spraying environment is affected, the high pressure requirement not being able to satisfy in rain spraying environment, therefore it is necessary to right This is improved.
By patent retrieval do not find have with the patent literature report of same technique of the present invention, have certain relationship with the present invention Patent mainly have it is following:
1, Patent No. CN00816965, entitled " resistor chain ", applicant are as follows: the patent of invention of Cressall Resistors Ltd., Which disclose a kind of resistor chain, it has the first and second supporting members, a resistive element, this resistive element is band-like by one Resistor material is made, and strip resistor material curves zigzag, in addition, also having clamping device, the clamping device is by multiple folders Son composition, each clip are used to that resistive element to be clamped in a corresponding supporting member in the bending section of resistive element, It is characterized in that, each clip at least has a fastening lugs, and the protrusion is for being inserted into resistive element respective curved portion extremely In a few fastener hole.
2, Patent No. CN201621167383.2, a kind of entitled " belt grounding resistor ", applicant are as follows: Guangdong good fortune The utility model patent of moral Electronics Co., Ltd., which disclose a kind of belt grounding resistor, including resistor chain unit, electricity Resistance row's unit includes resistance band, insulating part, boom and multiple brackets, and multiple brackets connect with boom and along the length side of boom To arrangement, it to be isolated between two neighboring bracket by insulating part and is fixed, resistance band is integrally formed and continuous bend structure, Multiple knees of resistance band are correspondingly arranged with multiple brackets, and each knee of resistance band is welded with corresponding bracket respectively Connect fixation.
3, Patent No. CN201720020841.8, a kind of entitled " earthing resistance cabinet modularization resistor ", application It is artificial: the utility model of Wuhan electric propulsion apparatus research institute (No.712 Inst., China Ship Heavy Industry Group Co.) peculiar to vessel Patent, which disclose a kind of earthing resistance cabinet modularization resistors, including symmetrically arranged two blocks of side plates and setting The more booms between two blocks of side plates are arranged with micanite pipe on the boom, and multiple groups electricity is arranged on the micanite pipe Device module is hindered, the resistor blocks include spaced multiple resistance bands or resistor disc and porcelain piece, the resistance band Or the tow sides of resistor disc are symmetrically arranged with a plurality of pholidolite item, the pholidolite item and resistance band or resistor disc it Between be provided with soft phlogopite item, be all provided between the side plate and resistor blocks and between two neighboring resistor blocks It is equipped with the insulator being set on micanite pipe.
By carefully analyzing to these above-mentioned patents, although these patents are directed to the structure of chip resistor, also mention Gone out some improved technology schemes, but by carefully analyzing, those improvement be not related to isolated insulation using multiple porcelain pieces or Resistance band one by one or resistor disc is isolated in insulating part, realizes the mode of insulation, therefore these patents all do not solve Cause since rainwater infiltrates between time prison resistance band or resistor disc and across porcelain piece between porcelain piece noted earlier or insulating part Fastener formed creepage distance shorten the phenomenon that, influence resistance unit insulation performance in rain spraying environment, be not able to satisfy and drench with rain High pressure requirement in environment, so still needing further to be subject to Improvement.
Summary of the invention
It is an object of the invention to for existing chip resistor there are between porcelain piece and resistance band or resistor disc insulation every It is easy to appear in rain spraying environment the phenomenon that shortening creepage distance from using single porcelain piece, it is exhausted in rain spraying environment to influence resistance unit The problem of edge performance, the high pressure requirement not being able to satisfy in rain spraying environment, proposes that one kind is novel and is isolated by resistance band or resistor disc The isolation that insulation mode, this kind of resistance band or resistor disc isolated insulation mode can effectively solve between resistance band or resistor disc is exhausted There is shortening creepage distance in rain spraying environment in edge, effectively improve insulation performance of the resistance unit in rain spraying environment, full High pressure resistant requirement of the sufficient resistance unit in rain spraying environment.
Another object of the present invention is to provide a kind of resistance unit for realizing the above method, which is able to satisfy Insulation performance requirement in rain spraying environment.
In order to reach this purpose, the present invention provides a kind of isolated insulation sides for entering resistor disc by integral insulation pipe clamp Method and resistance unit take integral insulation pipe to be isolated and position the resistance band or resistor disc of resistance unit;Whole exhausted Card slot is set according to the resistance band of resistance unit or resistor disc arrangement spacing on edge pipe, while being arranged on resistance band or resistor disc Integral insulation pipe is directly caught in the half opening locating slot on resistance band or resistor disc, and makes resistance by half opening locating slot Band or resistor disc are caught in the card slot on integral insulation pipe, are isolated by integral insulation pipe between resistance band or resistor disc Insulation and positioning.
Further, described to be arranged on integral insulation pipe according to the resistance band of resistance unit or resistor disc arrangement spacing Card slot is to open card slot into integral insulation pipe on the outer surface of integral insulation pipe, the quantity of card slot and the resistance band of resistance unit Or resistor disc is corresponding;All resistance bands or resistor disc are caught in the card slot of integral insulation pipe, by card slot to resistance band or Isolated insulation and positioning are formed between resistor disc.
Further, the card slot of opening on the outer surface of integral insulation pipe into integral insulation pipe is by isolation resistance The insulating materials of band or resistor disc is made into the integral insulation pipe of a root long bar shaped, in the outer surface of integral insulation pipe according to resistance band Or the spacing distance of resistor disc outputs card slot, and arrangement spacing of the card slot on integral insulation pipe is according to the resistance band of resistance unit Or the spacing setting of resistor disc arrangement, to guarantee all be stuck in corresponding integral insulation after resistance band or resistor disc combine In pipe clamp slot.
Further, the shape of the integral insulation pipe is round, arbitrary polygon or more dentalations, and in circle The appearance of shape, arbitrary polygon or multiple tooth shape is provided with card slot.
Further, the card slot depth is to retain the pressure resistance etc. that the minimum thickness of insulating materials is able to satisfy insulating materials Subject to grade, guarantee that resistance band or resistor disc are caught in clamping positioning and insulating requirements after card slot.
Further, the half opening locating slot that is arranged on resistance band or resistor disc is on resistance band or resistor disc Semi-open slot is outputed at the top or side at the both ends of lower detour, so that integral insulation pipe is directly caught on resistance band or resistor disc At the top of both ends or in side, and the card slot on resistance band or resistor disc is enabled to block resistance band or resistor disc, forms resistance Isolation and positioning are formed between band or resistor disc.
Further, the card slot of the size of the semi-open slot and integral insulation pipe matches;The slot bottom of semi-open slot is Circular arc is formed, so that semi-open slot forms the half-open port recess of " C " shape, the card slot of the width and integral insulation pipe of semi-open slot Bottom is formed by thickness matching, to guarantee that the card slot of integral insulation pipe can be caught in the upper and lower side of resistance band or resistor disc, and not The bottom of the card slot of integral insulation pipe can occur and half-open port recess generates interference.
Further, the opening direction of the semi-open slot is the semi-open slot of the upper and lower side of resistance band or resistor disc It is open identical, or opposite, or is in plumbness.
It is a kind of to realize the resistance unit for entering the isolated insulation method of resistor disc above by integral insulation pipe clamp, including resistance Band or insulating part and support rod between resistor disc, resistance band or resistor disc, by exhausted between support rod, resistance band or resistor disc Edge part and resistance band or resistor disc combine to form resistance unit;Centre bore is equipped on insulating part, support rod passes through on insulating part Centre bore, resistance band or resistor disc are isolated and are positioned between each other;It is characterized in that, the insulating part is integral insulation Pipe;Be equipped with semi-open slot at resistance band or resistor disc both ends, and integral insulation pipe be equipped with from resistance band or resistor disc both ends it is half-open Mouth slot is caught in resistance band or resistor disc, is formed and forms isolation and positioning between resistance band or resistor disc.
Further, the integral insulation pipe from resistance band or resistor disc both ends be equipped with semi-open slot be caught in resistance band or Resistor disc be by the centre bore of supporting element insertion integral insulation pipe, then will be inserted with the integral insulation pipe of supporting element from resistance band or It is caught in the semicircular opening of resistance band or resistor disc upper and lower side outside the upper and lower ends of resistor disc, so that resistor disc every one end up and down Mouth all snaps onto the card slot of integral insulation pipe, then again that integral insulation pipe is relatively fixed together with supporting element, is formed Complete resistance unit.
The present invention has the advantages that
The present invention changes into the existing mode for carrying out isolated insulation to resistance band or resistor disc with porcelain piece or insulator respectively Resistance band or resistor disc are dielectrically separated from using integral insulation pipe, resistance band or electricity are directly caught in by integral insulation pipe In the open slot for hindering piece, realizes resistance band or resistor disc isolation and positioning, not only simplify the mode of isolation, also improve resistance There are be easy to appear in rain spraying environment for the integral insulation performance of unit, the effectively isolated insulation between solution resistance band or resistor disc The problem of creepage distance shortens, effectively improves insulation performance of the resistance unit in rain spraying environment, meets resistance unit and drenching High pressure resistant requirement in rain environment.
Detailed description of the invention
Fig. 1 is existing resistance unit installation configuration schematic diagram;
Fig. 2 is the resistance unit assembly structure diagram of an embodiment of the present invention;
Fig. 3 is integral insulation pipe mounting means schematic diagram of the invention;
Fig. 4 is the K of Fig. 2 to enlarged diagram;
A kind of integral insulation pipe schematic perspective view Fig. 5 of the invention;
Fig. 6 is the resistance band end construction schematic diagram of another embodiment of the invention;
Fig. 7 is the odontoid integral insulation pipe schematic perspective view of another embodiment of the invention;
Fig. 8 is the structural schematic diagram in odontoid entirety porcelain tube end face direction of the present invention;
Fig. 9 is the partial sectional schematic view of integral insulation pipe of the present invention.
Specific embodiment
It is next in the following with reference to the drawings and specific embodiments that the present invention is further explained.
Comparative example
From attached drawing 1 it can be seen that existing chip or band resistance unit, are all by resistance band or resistor disc 101, with first up and down Tail interconnection is lined up, and the sequence being parallel to each other is formed;Installation porcelain is all provided in the upper and lower side of resistance band or resistor disc 101 The mounting hole (showing in figure) of part, the upper and lower side of resistance band or resistor disc 101 does not have adjacent position all to pass through porcelain piece 102 Keep apart to form state of insulation;Again by support rod 103, the support rod mounting hole across porcelain piece center connects porcelain piece 102, One is formed, and the resistance unit of a frame-type is integrally formed with resistance band or resistor disc 101 for supporting rod 103 up and down.
Embodiment one
It can be seen that by attached drawing 2-5 the present invention relates to a kind of resistance unit of resistance band composite structure, including support rod 203, Resistance band 201, whole insulation tube 202 and conductor 212 are closed by support rod 203, resistance band 201 and whole 202 groups of insulation tube To form resistance unit;It is isolated and is positioned by whole insulation tube 202 when the isolation and positioning at 202 both ends of resistance band.
The support rod 203 is the cylindrical metal bar of commonly referred to as drag link, and support rod 203 has two, respectively First support bar part 205 and second support bar part 206;First support bar part 205 and second support bar part 206 are located at resistance End 204 with 201 upper and lower ends, and the centre bore 207 on whole insulation tube 202 is passed through, both ends reach whole eradication edge Outside pipe 202, the both ends of stretching form frame structure by 208 stationary positioned of fastener, and with resistance band 201;First support bar part 205 with second support bar part 206 are parallel and are dividually fixed in a frame (not shown in FIG.), this frame is also fixed Other resistance unit (not shown)s, they form a resistor system together.
The resistance band 201 is the conitnuous forms being arranged between first support bar part 205 and second support bar part 206 Combined resistive element, it is so-called continuous, that is resistance band 201 is the not no electric resistance alloy of the banding or sheet of connector or strip Combination is formed back and forth up and down, and the electric resistance alloy of banding or sheet or strip, resistance band 201 is in first support bar part 205 and the It is cascaded back and forth between two supporting rods 206, forms resistive element.Confession is had in the upper and lower ends of resistance band 201 The half opening mounting groove 209 that whole insulation tube 202 is caught in, half opening mounting groove 209 is the half-open mouth-shaped of " C " shape, to guarantee electricity Stopband 201 can be integrally caught in the half opening mounting groove 209 of whole insulation tube 202.The head end of resistance band 201 or end are external The conductor 212 of connection.
Further, the half opening mounting groove 209 is the half-open mouth-shaped of " C " shape, and upper and lower two half openings are installed The opening direction of slot is the top surface of resistance band both ends end or any one side of side, can be 201 upper and lower ends two of resistance band The opening direction of a half opening mounting groove is consistent or two half opening mounting grooves are opposite.
The whole insulation tube 202 is round or arbitrary polygon;In the outer surface of whole insulation tube, according to resistance band 204 spacing of end of 201 upper and lower ends is vertically arranged with card slot 210, for blocking the two ends of resistance band 201, fixed resistance Band, and 201 two ends of resistance band are formed between each other and are dielectrically separated from;The depth of card slot 210 is to guarantee that the trench bottom of card slot is straight Diameter 213 is less than the width dimensions of two half opening mounting grooves 209 of resistance band upper and lower ends, enables whole insulation tube 202 complete It is caught in the end 204 of resistance band 201;The centre bore for perforating branches strut 203 is provided in the kernel of section of whole insulation tube 202 207, first support bar part 205 and second support bar part 206 be each passed through above and below whole insulation tube 202 centre bore 207;? The both ends of whole insulation tube 202 are respectively provided with the groove or boss 211 of fixed whole insulation tube, and whole insulation tube 202 is worn After crossing the mounting hole of the upper and lower ends of resistance band, by groove or boss 211 by fastener and resistance band 201 or support rod 203 It is fixedly connected, so that whole insulation tube 202 positions.
Whole insulation tube 202 uses ceramic material, and the performance requirement of ceramic material is to guarantee the high temperature of resistance unit Insulation performance is standard.
The characteristics of the present embodiment, is: the mutual isolation in the both ends of resistor disc and positioning be also pass through ceramic material system The whole porcelain tube of work is isolated and is positioned, and using whole porcelain tube card slot will be directly had from the open slot at resistor disc both ends Whole porcelain tube be caught in resistor disc " C " type opening in, formed positioning and isolation;It, will be by whole after whole porcelain tube clicks into place Whole porcelain tube is locked by the groove or convex block at the both ends of body porcelain tube by fastener, prevents whole porcelain tube loosening from skidding off;In this way Relatively existing technical solution eliminates many small porcelain pieces, is replaced with a whole porcelain tube, eliminates original porcelain piece and porcelain piece Between connection gap, ensure that the creepage distance between resistor disc, will not be because of being easy to appear creepage distance in rain spraying environment The problem of shortening, effectively improves insulation performance of the resistance unit in rain spraying environment, meets resistance unit in rain spraying environment High pressure resistant requirement.
Embodiment two
The principle of embodiment two and embodiment first is that, only slightly different, different piece in the structure of insulation tube It is a kind of resistance unit of resistance band composite structure, including support rod 303, resistance band 301, integral insulation as shown in attached drawing 6-8 Pipe 302 combines to form resistance unit by support rod 303, resistance band 301 and integral insulation pipe 302, it is characterized in that electric A kind of integral insulation pipe 302 when the isolation and positioning at 301 both ends of stopband by dentation is isolated and is positioned.
Only the integral insulation pipe 302 is the whole composite high-molecular insulation tube of composite polymer material production, whole The cross sectional shape of bluk recombination polymer insulation pipe is multiple tooth shape, convenient for whole composite high-molecular insulation tube 302 in resistance band 301 It is fixed on supporting mechanism (being drawn in figure) by fastener 308;In the outer surface of whole composite high-molecular insulation tube 302 The putting in order according to resistance band of dentate part 313, be provided with card slot 310, the end 304 of resistance band 301 on dentate part 313 It is partially stuck in card slot 310 after installation combination.
It is along pipe longitudinal direction (length direction) according to electricity in the card slot 310 of whole composite high-molecular insulation tube 302 Stopband both ends put in order.It is equipped at the center of whole composite high-molecular insulation tube 302 for across the center of support rod 303 Hole 307.
" C " type opening 309 is provided on resistance band, and " C " type opening is equidirectional in resistance band both ends side horizontal Setting can also take different directions or negative side west to be arranged;Whole composite high-molecular insulation tube is caught on resistance band from side In " C " type opening.
The characteristics of the present embodiment, is: only need to be exhausted by whole composite high-molecular from the two sides of resistor disc when assembling resistance unit Edge pipe clamp enters, convenient for disassembly of the whole composite high-molecular insulation tube in resistor system.
Embodiment three
The principle of embodiment three and embodiment second is that, using whole composite high-molecular insulation tube, only resistance band On be provided with slightly different on " C " type opening direction, take orthogonal dislocation opening direction, wherein the opening of one end exists The top of resistance band, the other end is then in the side of resistance band, so that whole composite high-molecular insulation tube is caught on resistance band " C " Type opening is more flexible and changeable.
The section of the whole composite high-molecular insulation tube can be various cross sectional shapes, can be round, ellipse, Arbitrary polygon or more dentalations (as shown in Fig. 9), and card is provided in the appearance of round, arbitrary polygon or multiple tooth shape Slot.
Above-mentioned listed embodiment, only carries out clear, complete description to technical solution of the present invention in conjunction with attached drawing;It is aobvious So, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the scope of protection of the invention.
Description through the foregoing embodiment enters resistance by integral insulation pipe clamp it is known that the invention further relates to one kind The isolated insulation method of piece, resistance band or resistor disc are arranged parallel to each other by multi-disc and are combined, adjacent resistance band or electricity Kept apart between resistance piece by insulating materials, integral insulation pipe is taken to carry out the resistance band or resistor disc of resistance unit Isolation and positioning;According to the resistance band of resistance unit or resistor disc arrangement spacing setting card slot on integral insulation pipe, while Half opening locating slot is set on resistance band or resistor disc, integral insulation pipe is directly caught in the half opening on resistance band or resistor disc In locating slot, and resistance band or resistor disc are caught in the card slot on integral insulation pipe, by integral insulation pipe to resistance band Or isolated insulation and positioning are carried out between resistor disc.
Further, described to be arranged on integral insulation pipe according to the resistance band of resistance unit or resistor disc arrangement spacing Card slot is to open card slot into integral insulation pipe on the outer surface of integral insulation pipe, the quantity of card slot and the resistance band of resistance unit Or resistor disc is corresponding;All resistance bands or resistor disc are caught in the card slot of integral insulation pipe, by card slot to resistance band or Isolated insulation and positioning are formed between resistor disc.
Further, the card slot of opening on the outer surface of integral insulation pipe into integral insulation pipe is by isolation resistance The insulating materials of band or resistor disc is made into the integral insulation pipe of a root long bar shaped, in the outer surface of integral insulation pipe according to resistance band Or the spacing distance of resistor disc outputs card slot, and arrangement spacing of the card slot on integral insulation pipe is according to the resistance band of resistance unit Or the spacing setting of resistor disc arrangement, to guarantee all be stuck in corresponding integral insulation after resistance band or resistor disc combine In pipe clamp slot.
Further, the shape of the integral insulation pipe is round, arbitrary polygon or more dentalations, and in circle The appearance of shape, arbitrary polygon or multiple tooth shape is provided with card slot.
Further, the card slot depth is to retain the pressure resistance etc. that the minimum thickness of insulating materials is able to satisfy insulating materials Subject to grade, guarantee that resistance band or resistor disc are caught in clamping positioning and insulating requirements after card slot.
Further, the half opening locating slot that is arranged on resistance band or resistor disc is on resistance band or resistor disc Semi-open slot is outputed at the top or side at the both ends of lower detour, so that integral insulation pipe is directly caught on resistance band or resistor disc At the top of both ends or in side, and the card slot on resistance band or resistor disc is enabled to block resistance band or resistor disc, forms resistance Isolation and positioning are formed between band or resistor disc.
Further, the card slot of the size of the semi-open slot and integral insulation pipe matches;The slot bottom of semi-open slot is Circular arc is formed, so that semi-open slot forms the half-open port recess of " C " shape, the card slot of the width and integral insulation pipe of semi-open slot Bottom is formed by thickness matching, to guarantee that the card slot of integral insulation pipe can be caught in the upper and lower side of resistance band or resistor disc, and not The bottom of the card slot of integral insulation pipe can occur and half-open port recess generates interference.
Further, the opening direction of the semi-open slot is the semi-open slot of the upper and lower side of resistance band or resistor disc It is open identical, or opposite, or is in plumbness.
The present invention has the advantages that
The present invention changes into the existing mode for carrying out isolated insulation to resistance band or resistor disc with porcelain piece or insulator respectively Resistance band or resistor disc are dielectrically separated from using integral insulation pipe, the mode of isolation is not only simplified, also improves electricity The integral insulation performance of unit is hindered, effectively there are be easy in rain spraying environment for the isolated insulation between solution resistance band or resistor disc The problem of existing creepage distance shortens, effectively improves insulation performance of the resistance unit in rain spraying environment, meet resistance unit High pressure resistant requirement in rain spraying environment.
By using integral insulation pipe, completely eliminate between original porcelain piece and resistance band and between porcelain piece and porcelain piece Gap so that being not in since rain spraying environment makes between porcelain piece and resistance band and porcelain between resistance band and support rod Gap infiltration between part and porcelain piece, leads to conduction, so that the creepage distance between resistance band and support rod is substantially reduced The phenomenon that occur, test proves that the pressure-resistant performance using integral insulation pipe will not be influenced by rain spraying environment again, Er Qienai Pressure performance has large increase, is as follows: with traditional porcelain piece isolation method contrast test effect
Serial number Title Pressure voltage under drying condition Pressure voltage under the conditions of drenching with rain
1 Integral insulation pipe unit 20000 VAC 7000 VAC
2 Conventional elements 12000 VAC 3000 VAC
By above-mentioned test result it is clear that improved pressure resistance performance is improved significantly, height can satisfy completely The performance requirement of the various environment such as iron, motor-car.

Claims (10)

1. a kind of isolated insulation method for entering resistor disc by integral insulation pipe clamp, which is characterized in that take integral insulation pipe pair The resistance band or resistor disc of resistance unit are isolated and are positioned;According to the resistance band of resistance unit or electricity on integral insulation pipe It hinders piece arrangement spacing and card slot is set, while half opening locating slot is set on resistance band or resistor disc, integral insulation pipe is direct It is caught in the half opening locating slot on resistance band or resistor disc, and resistance band or resistor disc is made to be caught in the card on integral insulation pipe In slot, by integral insulation pipe to progress isolated insulation and positioning between resistance band or resistor disc.
2. entering the isolated insulation method of resistor disc by integral insulation pipe clamp as described in claim 1, it is characterised in that: described On integral insulation pipe according to the resistance band of resistance unit or resistor disc arrangement spacing setting card slot be in integral insulation pipe Card slot is opened on outer surface into integral insulation pipe, the quantity of card slot is corresponding with the resistance band of resistance unit or resistor disc;By institute There are resistance band or resistor disc to be caught in the card slot of integral insulation pipe, it is exhausted to isolation is formed between resistance band or resistor disc by card slot Edge and positioning.
3. entering the isolated insulation method of resistor disc by integral insulation pipe clamp as claimed in claim 2, it is characterised in that: described Card slot of being opened on the outer surface of integral insulation pipe into integral insulation pipe be the insulating materials by isolation resistance band or resistor disc It is made into the integral insulation pipe of a root long bar shaped, is left in the outer surface of integral insulation pipe according to the interval distance of resistance band or resistor disc Card slot out, and arrangement spacing of the card slot on integral insulation pipe is set according to the spacing that the resistance band or resistor disc of resistance unit arrange It sets, to guarantee all be stuck in corresponding integral insulation pipe clamp slot after resistance band or resistor disc combine.
4. entering the isolated insulation method of resistor disc by integral insulation pipe clamp as claimed in claim 3, it is characterised in that: described The shape of integral insulation pipe be round, arbitrary polygon or more dentalations, and in round, arbitrary polygon or multiple tooth shape Appearance is provided with card slot.
5. entering the isolated insulation method of resistor disc by integral insulation pipe clamp as claimed in claim 4, it is characterised in that: described Card slot depth be subject to retain insulating materials minimum thickness be able to satisfy the stress levels of insulating materials and be guarantee resistance band or Resistor disc is caught in clamping positioning and insulating requirements after card slot.
6. entering the isolated insulation method of resistor disc by integral insulation pipe clamp as described in claim 1, it is characterised in that: described On resistance band or resistor disc be arranged half opening locating slot be above and below resistance band or resistor disc the top at the both ends of detour or Semi-open slot is outputed in side, at the top of the both ends being directly caught on resistance band or resistor disc so as to integral insulation pipe or in side, and Enable the card slot on resistance band or resistor disc to block resistance band or resistor disc, formed between resistance band or resistor disc formed every From and positioning.
7. the isolated insulation method for entering resistor disc by integral insulation pipe clamp as described in right wants 6, it is characterised in that: described The size of semi-open slot and the card slot of integral insulation pipe match;The slot bottom of semi-open slot is formed for circular arc, so that half opening flute profile At the half-open port recess of " C " shape, the bottom of the card slot of the width and integral insulation pipe of semi-open slot is formed by thickness matching, with Guarantee that the card slot of integral insulation pipe can be caught in the upper and lower side of resistance band or resistor disc, and there can be no the card slots of integral insulation pipe Bottom and half-open port recess generate interference.
8. the isolated insulation method for entering resistor disc by integral insulation pipe clamp as described in right wants 6, it is characterised in that: described The opening direction of semi-open slot is identical for the opening of resistance band or the semi-open slot of the upper and lower side of resistor disc, or opposite, or mutually At plumbness.
9. a kind of realize the resistance unit for entering the isolated insulation method of resistor disc described in claim 1 by integral insulation pipe clamp, Including the insulating part and support rod between resistance band or resistor disc, resistance band or resistor disc, by support rod, resistance band or resistor disc Between insulating part and resistance band or resistor disc combine to form resistance unit;Centre bore is equipped on insulating part, support rod passes through Resistance band or resistor disc are isolated and are positioned between each other by the centre bore on insulating part;It is characterized in that, the insulating part is Integral insulation pipe;Semi-open slot is equipped at resistance band or resistor disc both ends, and integral insulation pipe is from resistance band or resistor disc both ends It is caught in resistance band or resistor disc equipped with semi-open slot, is formed and forms isolation and positioning between resistance band or resistor disc.
10. resistance unit as claimed in claim 9, it is characterised in that: the integral insulation pipe is from resistance band or resistor disc Both ends are caught in resistance band equipped with semi-open slot or resistor disc is that supporting element is inserted into the centre bore of integral insulation pipe, then will be inserted with The integral insulation pipe of supporting element is caught in the semicircle of resistance band or resistor disc upper and lower side outside the upper and lower ends of resistance band or resistor disc In shape opening, so that every Single port all snaps onto the card slot of integral insulation pipe resistor disc up and down, then again by integral insulation pipe It is relatively fixed together with supporting element, form complete resistance unit.
CN201910522178.5A 2019-06-17 2019-06-17 A kind of isolated insulation method and resistance unit entering resistor disc by integral insulation pipe clamp Pending CN110289145A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113223788A (en) * 2021-05-06 2021-08-06 蚌埠市双环电子集团股份有限公司 High-power metal plate type resistor

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CN105741991A (en) * 2016-03-30 2016-07-06 湖南中车特种电气装备有限公司 Water-cooling resistance device for frequency conversion system
CN208061754U (en) * 2018-03-19 2018-11-06 广东福德电子有限公司 A kind of current-limiting resistor

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Publication number Priority date Publication date Assignee Title
CN201689750U (en) * 2010-04-26 2010-12-29 杨协范 Locomotive brake resistor device
CN202196630U (en) * 2011-08-03 2012-04-18 四川永星电子有限公司 Mica clamping bar of stainless steel chip resistor
CN204332572U (en) * 2015-01-22 2015-05-13 河南中科起重电气有限公司 A kind of resistor of mesh resistive component composition
CN204360867U (en) * 2015-01-22 2015-05-27 河南中科起重电气有限公司 A kind of frame-type stainless steel resistor
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* Cited by examiner, † Cited by third party
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CN113223788A (en) * 2021-05-06 2021-08-06 蚌埠市双环电子集团股份有限公司 High-power metal plate type resistor

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