CN110233010A - It is a kind of for the integral insulation pipe of chip resistor and application - Google Patents

It is a kind of for the integral insulation pipe of chip resistor and application Download PDF

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Publication number
CN110233010A
CN110233010A CN201910523138.2A CN201910523138A CN110233010A CN 110233010 A CN110233010 A CN 110233010A CN 201910523138 A CN201910523138 A CN 201910523138A CN 110233010 A CN110233010 A CN 110233010A
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CN
China
Prior art keywords
integral insulation
insulation pipe
pipe
resistor
card slot
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Pending
Application number
CN201910523138.2A
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Chinese (zh)
Inventor
吴志云
张利生
肖宁
朱继贤
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Zhuzhou Zhongche Avc Cooling Technology Co Ltd
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Zhuzhou Zhongche Avc Cooling Technology Co Ltd
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Application filed by Zhuzhou Zhongche Avc Cooling Technology Co Ltd filed Critical Zhuzhou Zhongche Avc Cooling Technology Co Ltd
Priority to CN201910523138.2A priority Critical patent/CN110233010A/en
Publication of CN110233010A publication Critical patent/CN110233010A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/56Insulating bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/01Mounting; Supporting
    • H01C1/014Mounting; Supporting the resistor being suspended between and being supported by two supporting sections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C13/00Resistors not provided for elsewhere
    • H01C13/02Structural combinations of resistors

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Details Of Resistors (AREA)

Abstract

It is a kind of for the integral insulation pipe of chip resistor and application, for the strip hollow pipe of insulating materials production, in the outer surface of strip hollow pipe, along tube length direction, it is spaced apart the card slot having for card resistor disc or resistance band, by integral insulation pipe to progress isolated insulation and positioning between resistance band or resistor disc.The effective insulating materials of the integral insulation of isolation resistance band or resistor disc is made into the insulation tube of a root long bar shaped, card slot is set according to the resistance band of resistance unit or resistor disc arrangement spacing on the outer surface of integral insulation pipe, to guarantee that the both ends of all resistance bands or resistor disc are integrally caught in the card slot of integral insulation pipe, by card slot to formation isolated insulation and positioning between resistance band or resistor disc.The present invention is being isolated and is being positioned to resistance band or resistor disc by integral insulation pipe, can also effectively be realized being dielectrically separated between resistance band or resistor disc, be improved the insulation performance of resistor.

Description

It is a kind of for the integral insulation pipe of chip resistor and application
Technical field
The present invention relates to a kind of modular construction of resistor and its applications, refer in particular to a kind of raising chip resistor electricity The structure and its application of insulating part between stopband or resistor disc, the structure of this kind of insulating part is for the resistance in chip resistor Unit, can be improved the insulation performance in resistor unit between resistance band or resistor disc, and increase resistance band or resistor disc climbs electricity Distance and pressure voltage;Belong to chip resistor manufacturing technology field.
Background technique
Chip resistor is a kind of using very extensive resistor, as in present electric locomotive, in order to enable high speed The motor-car or high-speed rail of traveling, can be along speed brakings in braking, and needing will be caused by kinetic energy and potential energy by braking resistor Electric energy is quickly converted to thermal energy, and distributes in air, so that vehicle is made quickly and reliably to slow down, and used system in high-speed rail Dynamic resistance is exactly chip resistor.Present braking plate resistor is generallyd use by resistance shape arranged in parallel one by one Get up to form resistance unit by supporting member clamping at resistor chain, then by resistor chain, and each resistance band or resistor disc it Between have to be dielectrically separated from resistive element and supporting member using insulation spacer.Current isolation method is all by a piece of One porcelain insulator of resistance band or resistor disc make between resistance band or resistor disc by porcelain insulator one by one into Row isolation, this isolation method are also possible for braking resistor is mounted on vehicle bottom in the past, but many height now Braking resistor has been mounted on the top of car body by iron or motor-car, so that braking resistor is fully exposed to expose to the sun and rain Environment in;And the mode of the independent isolating of one porcelain insulator of this piece of resistance band or resistor disc, there are porcelain insulation There is gap between son and porcelain insulator, these gaps are easy in rainwater be infiltrated, so as to cause resistance band or resistor disc Become too short by rainwater infiltration to across the creepage distance of resistance band or the clamping screw rod of resistor disc connection, so that entire electricity Resistance device insulation performance in rain spraying environment is affected, the high pressure requirement not being able to satisfy in rain spraying environment, therefore it is necessary to right This is improved.
By patent retrieval do not find have with the patent literature report of same technique of the present invention, have certain relationship with the present invention Patent mainly have it is following:
1, Patent No. CN00816965, entitled " resistor chain ", applicant are as follows: the patent of invention of Cressall Resistors Ltd., Which disclose a kind of resistor chain, it has the first and second supporting members, a resistive element, this resistive element is band-like by one Resistor material is made, and strip resistor material curves zigzag, in addition, also having clamping device, the clamping device is by multiple folders Son composition, each clip are used to that resistive element to be clamped in a corresponding supporting member in the bending section of resistive element, It is characterized in that, each clip at least has a fastening lugs, and the protrusion is for being inserted into resistive element respective curved portion extremely In a few fastener hole.
2, Patent No. CN201621167383.2, a kind of entitled " belt grounding resistor ", applicant are as follows: Guangdong good fortune The utility model patent of moral Electronics Co., Ltd., which disclose a kind of belt grounding resistor, including resistor chain unit, electricity Resistance row's unit includes resistance band, insulating part, boom and multiple brackets, and multiple brackets connect with boom and along the length side of boom To arrangement, it to be isolated between two neighboring bracket by insulating part and is fixed, resistance band is integrally formed and continuous bend structure, Multiple knees of resistance band are correspondingly arranged with multiple brackets, and each knee of resistance band is welded with corresponding bracket respectively Connect fixation.
3, Patent No. CN201720020841.8, a kind of entitled " earthing resistance cabinet modularization resistor ", application It is artificial: the utility model of Wuhan electric propulsion apparatus research institute (No.712 Inst., China Ship Heavy Industry Group Co.) peculiar to vessel Patent, which disclose a kind of earthing resistance cabinet modularization resistors, including symmetrically arranged two blocks of side plates and setting The more booms between two blocks of side plates are arranged with micanite pipe on the boom, and multiple groups electricity is arranged on the micanite pipe Device module is hindered, the resistor blocks include spaced multiple resistance bands or resistor disc and porcelain piece, the resistance band Or the tow sides of resistor disc are symmetrically arranged with a plurality of pholidolite item, the pholidolite item and resistance band or resistor disc it Between be provided with soft phlogopite item, be all provided between the side plate and resistor blocks and between two neighboring resistor blocks It is equipped with the insulator being set on micanite pipe.
By carefully analyzing to these above-mentioned patents, although these patents are directed to the structure of chip resistor, also mention Gone out some improved technology schemes, but by carefully analyzing, those improvement be not related to isolated insulation using multiple porcelain pieces or Resistance band one by one or resistor disc is isolated in insulating part, realizes the mode of insulation, therefore these patents all do not solve Cause since rainwater infiltrates between time prison resistance band or resistor disc and across porcelain piece between porcelain piece noted earlier or insulating part Fastener formed creepage distance shorten the phenomenon that, influence resistance unit insulation performance in rain spraying environment, be not able to satisfy and drench with rain High pressure requirement in environment, so still needing further to be subject to Improvement.
Summary of the invention
It is an object of the invention to for existing chip resistor there are between porcelain piece and resistance band or resistor disc insulation every It is easy to appear in rain spraying environment the phenomenon that shortening creepage distance from using single porcelain piece, it is exhausted in rain spraying environment to influence resistance unit The problem of edge performance, the high pressure requirement not being able to satisfy in rain spraying environment, proposes a kind of entirety of novel chip resistor absolutely Edge pipe, this kind of integral insulation pipe can effectively solve the presence of the isolated insulation between chip resistor resistance band or resistor disc and drench with rain The problem of shortening creepage distance in environment, effectively improves insulation performance of the resistance unit in rain spraying environment, meets resistance unit High pressure resistant requirement in rain spraying environment.
Another goal of the invention of the invention is, by the application of mentioned-above integral insulation pipe, is applied to chip electricity Hinder the resistance unit in device.
In order to reach this purpose, the present invention provides a kind of for the integral insulation pipe of chip resistor and application, is The strip hollow pipe of insulating materials production, is spaced apart useful in the outer surface of strip hollow pipe along tube length direction In card resistor disc or the card slot of resistance band, to progress isolated insulation between resistance band or resistor disc and determined by integral insulation pipe Position.
It is further, described that spaced apart to have the card slot for card resistor disc or resistance band be by isolation resistance band or resistance The effective insulating materials of the integral insulation of piece is made into the insulation tube of a root long bar shaped, according to resistance on the outer surface of integral insulation pipe Card slot is arranged in resistance band or resistor disc the arrangement spacing of unit, to guarantee that it is whole that the both ends of all resistance bands or resistor disc are integrally caught in In the card slot of body insulation tube, by card slot to formation isolated insulation and positioning between resistance band or resistor disc.
Further, the card slot of the integral insulation pipe is from integral insulation tube outer surface to integral insulation pipe Nei Kaika Slot, the quantity of card slot is corresponding with the resistance band of resistance unit or resistor disc, after guaranteeing that resistance band or resistor disc combine It can all be stuck in corresponding integral insulation pipe clamp slot.
Further, the shape of the integral insulation pipe is circle, ellipse, diamond shape, arbitrary polygon or multiple tooth shape Structure, and card slot is provided in the appearance of circle, ellipse, diamond shape, arbitrary polygon or multiple tooth shape.
Further, the card slot of the ellipse or diamond structure integral insulation pipe be opened in long axis direction it is diagonal on, Both sides fluting, from two tops of long axis to center inner face slot
Further, the depth of the card slot be subject to retain ceramic material length distance be less than short axle length, guarantee The bottom diameter retained at card slot is less than the dimensions length of short axle, and guaranteeing insulation tube, card slot and resistance band or resistor disc be not when rotated It can interfere.
Further, the integral insulation pipe is the hollow of ceramic or high temperature resistant composite high-molecular insulating materials production Pipe is equipped at the center of integral insulation pipe and penetrates the through-hole of entire tubing, the size of through-hole with pass through through-hole, by resistance unit with The connecting rod diameter of rack connection matches, to guarantee that connecting rod can pass through integral insulation pipe.
Further, the integral insulation pipe and connecting rod are slidably matched with being combined into, integral insulation pipe and connecting rod Fit clearance in 0.5-2mm.
Further, the end of the integral insulation pipe is equipped with the fixed groove or fixation hole of fixed integral insulation pipe, Integral insulation pipe passes through the fixed groove or fixation hole of integral insulation pipe by fastener after being installed on resistance unit, Integral insulation pipe is fixed on the rack.
Further, the fixed groove or fixation hole are the surfaces that integral insulation pipe end is arranged in, be one or Fixed groove or fixation hole is arranged in both ends;The quantity of fixed groove or fixation hole is 1-3, is uniformly arranged.
A kind of application of the integral insulation pipe for chip resistor, which is characterized in that integral insulation pipe can be used extensively Isolated insulation and positioning between the resistance band or resistor disc of resistance unit in various chip resistors.
A kind of application of the integral insulation pipe for chip resistor, which is characterized in that the integral insulation pipe is used for In the chip braking resistor of electric locomotive, for isolated insulation and positioning between the resistance band or resistor disc of resistance unit.
The present invention has the advantages that
The present invention is transferred in the mounting hole inward turning of resistor disc or resistance band by integral insulation pipe and blocks resistance band or resistor disc, both Effectively resistance band or resistor disc can be positioned, can also effectively realize being dielectrically separated between resistance band or resistor disc, And the problems such as considerably increasing the creepage distance of resistance band or resistor disc, being not in because of humidity, cause insulation performance by The phenomenon that influence, occurs, and improves the insulation performance of resistor.
Detailed description of the invention
Fig. 1 is the structural upright schematic diagram of the whole insulation tube of an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of Fig. 1;
Fig. 3 is the schematic top plan view of Fig. 2;
Fig. 4 is the schematic cross-section of Fig. 2;
Fig. 5 is the structural schematic diagram of whole insulation tube of another embodiment of the invention;
Fig. 6 is the schematic top plan view of Fig. 5;
Fig. 7 is the schematic cross-section of Fig. 5;
Fig. 8 is the structural schematic diagram of whole insulation tube of another embodiment;
Fig. 9 is the overlooking structure diagram of Fig. 8;
Figure 10 is the cross section structure schematic diagram of Fig. 8;
Figure 11 is the schematic perspective view of whole insulation tube of another embodiment;
Figure 12 is several cross section structure schematic diagrams of whole insulation tube of the invention;
Figure 13 is the application schematic diagram of whole insulation tube of the invention.
Specific embodiment
It is next in the following with reference to the drawings and specific embodiments that the present invention is further explained.
Embodiment one
It can be seen that by attached drawing 1-4 the present invention relates to a kind of bulk ceramics insulation tube for chip resistor, absolutely for ceramics The hollow bulk ceramics insulation tube 1 of strip of edge material production, in the outer surface of the hollow bulk ceramics insulation tube 1 of strip, edge Tube length direction is write, the card slot 2 having for card resistor disc or resistance band is spaced apart, is insulated by the hollow bulk ceramics of strip Pipe 1 is to progress isolated insulation and positioning between resistance band or resistor disc.
It is described that spaced apart to have the card slot 2 for card resistor disc or resistance band be the entirety by isolation resistance band or resistor disc Ceramic insulating tube 1 is made into the insulation tube of a root long bar shaped with ceramic insulating material, and presses on the outer surface of integral insulation pipe 13 Card slot 2 is arranged in resistance band or resistor disc arrangement spacing according to resistance unit, and the both ends to guarantee all resistance bands or resistor disc are whole Body is caught in the card slot of integral insulation pipe, by card slot 2 to formation isolated insulation and positioning between resistance band or resistor disc.
The card slot 2 of the bulk ceramics insulation tube 1 is that tube outer surface is insulated from bulk ceramics to bulk ceramics insulation tube Card slot is inside opened, the quantity of card slot 2 is corresponding with the resistance band of resistance unit or resistor disc, to guarantee resistance band or resistor disc combination It can be all stuck in corresponding bulk ceramics insulation tube card slot after getting up.
The shape of the bulk ceramics insulation tube 1 is the contour structures for using ellipse, and in the outer of oval outer shape Table is provided with card slot.
The card slot 2 of the ellipsoidal structure bulk ceramics insulation tube 1 be opened in 4 direction of long axis it is diagonal on, both sides fluting, It slots from two tops of long axis 4 to center inner face.
The depth of the card slot 2 be subject to retain ceramic material length distance be less than short axle 5 length, guarantee card slot The bottom diameter 5 retained at 2 is less than the dimensions length of short axle 8, and guaranteeing insulation tube, card slot and resistance band or resistor disc be not when rotated It can interfere.
The bulk ceramics insulation tube 1 is hollow pipe, is equipped at the center of bulk ceramics insulation tube and penetrates entire tubing Through-hole 6, the size of through-hole 6 and the connecting rod diameter matching for passing through through-hole, and resistance unit connect with rack, with guarantor Card connecting rod can pass through bulk ceramics insulation tube.
The bulk ceramics insulation tube 1 and connecting rod are slidably matched with being combined into, bulk ceramics insulation tube and connecting rod Fit clearance in 0.5-1mm.
The end of the bulk ceramics insulation tube 1 is equipped with the fixed groove or fixation hole 7 of fixed bulk ceramics insulation tube, Bulk ceramics insulation tube 1 passes through the fixed groove of bulk ceramics insulation tube by fastener after being installed on resistance unit Or fixation hole 7, bulk ceramics insulation tube 1 is fixed in the rack or resistance band of resistance unit.
The fixed groove or fixation hole 7 is the surface that bulk ceramics insulation pipe end is arranged in, and is one or both ends Fixed groove or fixation hole are set;The quantity of fixed groove or fixation hole is 2, is uniformly arranged.
The characteristics of the present embodiment, is: when the present invention is applied in the braking resistor at the top of locomotive, passing through bulk ceramics Insulation tube is mutually isolated and is positioned to the both ends of the resistance band in braking resistor;First by the whole pottery of ellipse with card slot Porcelain insulating pipe, the mounting hole according to the direction of mounting hole oval on resistance band, on resistance band;It is worn in bulk ceramics insulation tube It crosses on resistance band behind oval mounting hole in-position, then by rotation bulk ceramics insulation tube, so that resistance band is caught in whole pottery In card slot on porcelain insulating pipe ellipse, positioning and isolation are formed;After bulk ceramics insulation tube is rotated in place, whole pottery will be passed through Bulk ceramics insulation tube is locked by fastener, prevents bulk ceramics from insulating by the groove or convex block at the both ends of porcelain insulating pipe Pipe rotates again.
Embodiment two
The principle of embodiment two and embodiment first is that, it is only slightly different in structure, as shown in attached drawing 5-7, one Kind is used for the integral insulation pipe of chip resistor, makes strip composite high-molecular using fire resistant polymer composite insulating material Hollow insulation tube 201 is spaced apart in the outer surface of the hollow insulation tube 201 of strip composite high-molecular along tube length direction There is the card slot 202 for card resistor disc or resistance band, it is exhausted to carrying out being isolated between resistance band or resistor disc by integral insulation pipe Edge and positioning.
It is described that spaced apart to have the card slot 202 for card resistor disc or resistance band be by the whole of isolation resistance band or resistor disc The body effective insulating materials that insulate is made into the integral insulation pipe of a root long bar shaped, according to resistance list on the outer surface of integral insulation pipe Card slot 202 is arranged in resistance band or resistor disc the arrangement spacing of member, to guarantee that the both ends of all resistance bands or resistor disc are integrally caught in In the card slot of integral insulation pipe, by card slot to formation isolated insulation and positioning between resistance band or resistor disc.
The card slot 202 of the integral insulation pipe is to open card slot into integral insulation pipe from integral insulation tube outer surface, card The quantity of slot is corresponding with the resistance band of resistance unit or resistor disc, to guarantee that energy is all after resistance band or resistor disc combine It is stuck in corresponding integral insulation pipe clamp slot.
The shape of the integral insulation pipe 201 is similar diamond structure (as shown in Fig. 7), and is opened in the appearance of diamond shape There is card slot 202;And the transition side of diamond shape is arc transition, in order to rotate installation.
The card slot of the diamond structure integral insulation pipe be opened in long axis direction it is diagonal on, both sides fluting, from long axis Two tops 204 to center inner face slot
The depth of the card slot 202 be subject to retain ceramic material length distance be less than short axle length, guarantee card slot at The bottom diameter 205 retained is less than the dimensions length of short axle, guarantees integral insulation pipe card slot and resistance band or resistor disc when rotated It will not interfere.
The integral insulation pipe is the hollow insulation tube of composite high-molecular, using high temperature-resistant polymer composite material system Make, at the center of integral insulation pipe equipped with the through-hole 206 for penetrating entire tubing, the size of through-hole and across logical 206 holes, by resistance The connecting rod diameter that unit is connect with rack matches, to guarantee that connecting rod can pass through integral insulation pipe.
The integral insulation pipe and connecting rod is slidably matched with being combined into, the fit clearance of integral insulation pipe and connecting rod In 0.8-1.5mm.
The end of the integral insulation pipe is equipped with the fixed groove or fixation hole 207 of fixed integral insulation pipe, whole exhausted Edge pipe passes through the fixed groove or fixation hole 207 of integral insulation pipe by fastener after being installed on resistance unit, will be whole Body insulation tube is fixed on the rack.
The fixed groove or fixation hole is the surface that integral insulation pipe end is arranged in, and is that one or both ends setting are solid Determine groove or fixation hole;The quantity of fixed groove or fixation hole is 1, and any position of cross cut end (of a beam) is arranged in.
The characteristics of the present embodiment is: the mutual isolation in the both ends of resistor disc and positioning are also by whole compound height Molecule pipe is isolated and is positioned;But with embodiment one it is different whether by integral insulation pipe use high molecular material system Make, and integral insulation pipe uses diamond structure, is worn by the integral insulation pipe that the polymer composite of whole diamond structure makes The mounting hole for crossing resistor disc both ends rotates whole composite high-molecular pipe passing through, so that resistor disc is caught in whole composite high-molecular In the card slot of pipe;After whole composite high-molecular pipe clicks into place, will by the groove at the both ends of whole composite high-molecular pipe or Whole composite high-molecular pipe is locked by convex block by fastener, prevents whole composite high-molecular pipe loosening from skidding off.
Embodiment three
The principle of embodiment two and embodiment first is that, it is only slightly different in structure, as shown in attached drawing 9-11, one Kind is used for the integral insulation pipe of chip resistor, is the hollow insulation tube 301 of strip composite high-molecular of insulating materials production, The outer surface of the hollow insulation tube of strip composite high-molecular, along tube length direction, being spaced apart has for card resistor disc or electricity The card slot 302 of stopband, by integral insulation pipe to progress isolated insulation and positioning between resistance band or resistor disc.
It is described that spaced apart to have the card slot 302 for card resistor disc or resistance band be by the whole of isolation resistance band or resistor disc Body insulation tube 301 is made into the insulation tube of a root long bar shaped with insulating materials, according to resistance list on the outer surface of integral insulation pipe Card slot 301 is arranged in resistance band or resistor disc the arrangement spacing of member, to guarantee that the both ends of all resistance bands or resistor disc are integrally caught in In the card slot of integral insulation pipe, by card slot to formation isolated insulation and positioning between resistance band or resistor disc.
The card slot of the integral insulation pipe 301 is to open card slot into integral insulation pipe from integral insulation tube outer surface, card The quantity of slot is corresponding with the resistance band of resistance unit or resistor disc, to guarantee that energy is all after resistance band or resistor disc combine It is stuck in corresponding integral insulation pipe clamp slot.
The shape of the integral insulation pipe 301 is double dentalations, and bidentate shape is distributed up and down, and in double dentalations Part appearance is provided with card slot 302.
The card slot 302 of double dentalation integral insulation pipes is opened on the bidentate 303 of long axis direction, in the axis of bidentate It equidistantly slots to direction, the diameter of groove depth to slot bottom is less than the size of short axle, and fluting is from two tops of bidentate long axis to center Inner face fluting.
The depth of the card slot be subject to retain ceramic material length distance be less than short axle length, guarantee card slot at The bottom diameter retained is less than the dimensions length of short axle, guarantees that card slot will not occur insulation tube with resistance band or resistor disc when rotated Interference.
The integral insulation pipe is the hollow pipe of ceramics or the production of high temperature resistant composite high-molecular insulating materials, whole exhausted The center of edge pipe is equipped with the through-hole 306 for penetrating entire tubing, the size of through-hole 306 and across through-hole, by resistance unit and rack The connecting rod diameter of connection matches, to guarantee that connecting rod can pass through integral insulation pipe.
The integral insulation pipe 301 and connecting rod are slidably matched with being combined into, the cooperation of integral insulation pipe and connecting rod Gap is in 1.5-2mm.
The end of the integral insulation pipe 301 is equipped with the fixed groove or fixation hole 307 of fixed integral insulation pipe, whole Insulation tube passes through the fixed groove or fixation hole 307 of integral insulation pipe by fastener after being installed on resistance unit, will Integral insulation pipe is fixed on the rack.
The fixed groove or fixation hole 307 is the surface that integral insulation pipe end is arranged in, and is that one or both ends are set Set fixed groove or fixation hole;The quantity of fixed groove or fixation hole is 1-3, is uniformly arranged.
Example IV
The principle of embodiment three and embodiment first is that, it is only slightly different in structure, as shown in Fig. 12, attached drawing 12 list the section of three kinds of integral insulation pipes, including a kind of circular integral insulation pipe for chip resistor, are The strip hollow ceramic insulation tube of insulating materials production, it is long along pipe in the outer surface of strip hollow ceramic insulation tube Direction is spent, the card slot having for card resistor disc or resistance band is spaced apart, by integral insulation pipe between resistance band or resistor disc Carry out isolated insulation and positioning.
It is described that spaced apart to have the card slot for card resistor disc or resistance band be the entirety by isolation resistance band or resistor disc The effective insulating materials that insulate is made into the hollow ceramic insulation tube of a root long bar shaped, according to resistance on the outer surface of integral insulation pipe Card slot is arranged in resistance band or resistor disc the arrangement spacing of unit, to guarantee that it is whole that the both ends of all resistance bands or resistor disc are integrally caught in In the card slot of body insulation tube, by card slot to formation isolated insulation and positioning between resistance band or resistor disc.
The card slot of the integral insulation pipe is to open card slot into integral insulation pipe from integral insulation tube outer surface, card slot Quantity is corresponding with the resistance band of resistance unit or resistor disc, to guarantee all be stuck in after resistance band or resistor disc combine In corresponding integral insulation pipe clamp slot.
The shape of the integral insulation pipe is round or arbitrary polygon or more dentalations, and in circle, or any The appearance of polygon or multiple tooth shape is provided with card slot.
The card slot of the arbitrary polygon or more dentalation integral insulation pipes is opened in arbitrary polygon or multiple tooth shape knot The tooth top of structure, from tooth top center grooved inside.
The depth of the card slot be subject to retain ceramic material length distance be less than short axle length, guarantee card slot at The bottom diameter retained is less than the dimensions length of short axle, guarantees hollow ceramic insulation tube card slot and resistance band or resistor disc when rotated It will not interfere.
The integral hollow ceramic insulating tube is hollow pipe, whole equipped with penetrating at the center of integral hollow ceramic insulating tube The through-hole of a tubing, with across through-hole, the connecting rod diameter that resistance unit is connect with rack matches the size of through-hole, with Guarantee that connecting rod can pass through integral hollow ceramic insulating tube.
The integral hollow ceramic insulating tube and connecting rod is slidably matched with being combined into, integral hollow ceramic insulating tube with The fit clearance of connecting rod is in 0.5-2mm.
The end of the integral hollow ceramic insulating tube be equipped with fixed integral hollow ceramic insulating tube fixed groove or Fixation hole, integral hollow ceramic insulating tube pass through integral hollow ceramics absolutely after being installed on resistance unit, through fastener The fixed groove or fixation hole of edge pipe, integral hollow ceramic insulating tube is fixed on the rack.
The fixed groove or fixation hole is the surface that integral hollow ceramic insulation pipe end is arranged in, and is one or two Head setting fixed groove or fixation hole;The quantity of fixed groove or fixation hole is 1-3, is uniformly arranged.
Above-mentioned listed embodiment, only carries out clear, complete description to technical solution of the present invention in conjunction with attached drawing;It is aobvious So, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the scope of protection of the invention.
Description through the foregoing embodiment, it is known that the invention further relates to a kind of for the whole exhausted of chip resistor The application of edge pipe, integral insulation pipe can be widely applied in various chip resistors between the resistance band or resistor disc of resistance unit Isolated insulation and positioning, as shown in Fig. 13, isolated insulation and positioning use between the resistance band or resistor disc 404 of resistance unit Whole insulation tube 401 carries out isolated insulation and positioning between resistance band or resistor disc.
Further, the integral insulation pipe is used in the chip braking resistor of electric locomotive, for resistance unit Isolated insulation and positioning between resistance band or resistor disc.
The present invention has the advantages that
The present invention changes into the existing mode for carrying out isolated insulation to resistance band or resistor disc with porcelain piece or insulator respectively Resistance band or resistor disc are dielectrically separated from using integral insulation pipe, the mode of isolation is not only simplified, also improves electricity The integral insulation performance of unit is hindered, effectively there are be easy in rain spraying environment for the isolated insulation between solution resistance band or resistor disc The problem of existing creepage distance shortens, effectively improves insulation performance of the resistance unit in rain spraying environment, meet resistance unit High pressure resistant requirement in rain spraying environment.
By using integral insulation pipe, completely eliminate between original porcelain piece and resistance band and between porcelain piece and porcelain piece Gap so that being not in since rain spraying environment makes between porcelain piece and resistance band and porcelain between resistance band and support rod Gap infiltration between part and porcelain piece, leads to conduction, so that the creepage distance between resistance band and support rod is substantially reduced The phenomenon that occur, test proves that the pressure-resistant performance using integral insulation pipe will not be influenced by rain spraying environment again, Er Qienai Pressure performance has large increase, is as follows: with traditional porcelain piece isolation method contrast test effect
Serial number Title Pressure voltage under drying condition Pressure voltage under the conditions of drenching with rain
1 Insulate pipe unit 20000 VAC 7000 VAC
2 Conventional elements 12000 VAC 3000 VAC
By above-mentioned test result it is clear that improved pressure resistance performance is improved significantly, height can satisfy completely The performance requirement of the various environment such as iron, motor-car.

Claims (12)

1. a kind of integral insulation pipe for chip resistor, empty in strip for the strip hollow pipe of insulating materials production The outer surface of heart pipe is spaced apart the card slot having for card resistor disc or resistance band, passes through integral insulation along tube length direction Pipe is to progress isolated insulation and positioning between resistance band or resistor disc.
2. being used for the integral insulation pipe of chip resistor as described in claim 1, it is characterised in that: described being spaced apart is useful It is that the effective insulating materials of the integral insulation of isolation resistance band or resistor disc is made into one in the card slot of card resistor disc or resistance band The integral insulation pipe of strip arranges spacing according to the resistance band of resistance unit or resistor disc on the outer surface of integral insulation pipe Card slot is set and passes through card slot pair to guarantee that the both ends of all resistance bands or resistor disc are integrally caught in the card slot of integral insulation pipe Isolated insulation and positioning are formed between resistance band or resistor disc.
3. being used for the integral insulation pipe of chip resistor as claimed in claim 2, it is characterised in that: the integral insulation pipe Card slot be opened from integral insulation tube outer surface into integral insulation pipe card slot, the quantity of card slot and the resistance band of resistance unit or Resistor disc is corresponding, to guarantee all be stuck in corresponding integral insulation pipe clamp slot after resistance band or resistor disc combine.
4. being used for the integral insulation pipe of chip resistor as claimed in claim 3, it is characterised in that: the integral insulation pipe Shape be circle, ellipse, diamond shape, arbitrary polygon or more dentalations, and in circle, ellipse, diamond shape, any polygon Shape or the appearance of multiple tooth shape are provided with card slot.
5. utilizing the resistor of integral insulation pipe isolation resistance element as claimed in claim 4, it is characterised in that: described is ellipse Round or diamond structure integral insulation pipe card slot be opened in long axis direction it is diagonal on, both sides fluting, from two tops of long axis to Center inner face fluting.
6. being used for the integral insulation pipe of chip resistor as claimed in claim 4, it is characterised in that: the depth of the card slot It is subject to and retains the length distance of ceramic material and be less than the length of short axle, guarantee that the bottom diameter that is retained at card slot is less than the ruler of short axle Modest ability degree guarantees that card slot will not interfere insulation tube with resistance band or resistor disc when rotated.
7. being used for the integral insulation pipe of chip resistor as claimed in claim 4, it is characterised in that: the integral insulation pipe For ceramics or the hollow pipe of high temperature resistant composite high-molecular insulating materials production, it is equipped at the center of integral insulation pipe and penetrates entire pipe The through-hole of material, with across through-hole, the connecting rod diameter that resistance unit is connect with rack matches the size of through-hole, to guarantee Connecting rod can pass through integral insulation pipe.
8. being used for the integral insulation pipe of chip resistor as claimed in claim 7, it is characterised in that: the integral insulation pipe It is slidably matched with connecting rod with being combined into, the fit clearance of integral insulation pipe and connecting rod is in 0.5-2mm.
9. being used for the integral insulation pipe of chip resistor as described in claim 1, it is characterised in that: the integral insulation pipe End be equipped with the fixed groove or fixation hole of fixed integral insulation pipe, integral insulation pipe after being installed on resistance unit, The fixed groove or fixation hole that integral insulation pipe is passed through by fastener, integral insulation pipe is fixed on the rack.
10. being used for the integral insulation pipe of chip resistor as claimed in claim 9, it is characterised in that: the fixed groove Or fixation hole is the surface that integral insulation pipe end is arranged in, and fixed groove or fixation hole is arranged for one or both ends;Anchor The quantity of slot or fixation hole is 1-3, is uniformly arranged.
11. a kind of application of the integral insulation pipe described in claim 1 for chip resistor, which is characterized in that whole exhausted Edge pipe is for isolated insulation and positioning between the resistance band or resistor disc of resistance unit in various chip resistors.
12. a kind of application of the integral insulation pipe described in claim 1 for chip resistor, which is characterized in that described Integral insulation pipe is used in the chip braking resistor of electric locomotive, exhausted for being isolated between the resistance band or resistor disc of resistance unit Edge and positioning.
CN201910523138.2A 2019-06-17 2019-06-17 It is a kind of for the integral insulation pipe of chip resistor and application Pending CN110233010A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201465686U (en) * 2009-07-24 2010-05-12 韩景余 Novel braking resistor
CN203118695U (en) * 2013-02-26 2013-08-07 上海德程汇斯电气有限公司 Assembly structure of thread braking resistor
CN204167029U (en) * 2014-09-04 2015-02-18 江苏龙造技术有限公司 A kind of resistor with spring type resistance wire
CN105741991A (en) * 2016-03-30 2016-07-06 湖南中车特种电气装备有限公司 Water-cooling resistance device for frequency conversion system
CN107369507A (en) * 2017-07-27 2017-11-21 湖南福德电气有限公司 A kind of band resistance device being easily installed
CN208061754U (en) * 2018-03-19 2018-11-06 广东福德电子有限公司 A kind of current-limiting resistor
CN108831642A (en) * 2018-08-09 2018-11-16 株洲中车奇宏散热技术有限公司 A kind of intensifying method and resistor unit being made of resistor unit resistance band
CN210722600U (en) * 2019-06-17 2020-06-09 株洲中车奇宏散热技术有限公司 Integral insulating tube for chip resistor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201465686U (en) * 2009-07-24 2010-05-12 韩景余 Novel braking resistor
CN203118695U (en) * 2013-02-26 2013-08-07 上海德程汇斯电气有限公司 Assembly structure of thread braking resistor
CN204167029U (en) * 2014-09-04 2015-02-18 江苏龙造技术有限公司 A kind of resistor with spring type resistance wire
CN105741991A (en) * 2016-03-30 2016-07-06 湖南中车特种电气装备有限公司 Water-cooling resistance device for frequency conversion system
CN107369507A (en) * 2017-07-27 2017-11-21 湖南福德电气有限公司 A kind of band resistance device being easily installed
CN208061754U (en) * 2018-03-19 2018-11-06 广东福德电子有限公司 A kind of current-limiting resistor
CN108831642A (en) * 2018-08-09 2018-11-16 株洲中车奇宏散热技术有限公司 A kind of intensifying method and resistor unit being made of resistor unit resistance band
CN210722600U (en) * 2019-06-17 2020-06-09 株洲中车奇宏散热技术有限公司 Integral insulating tube for chip resistor

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