CN110286088A - Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method - Google Patents
Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method Download PDFInfo
- Publication number
- CN110286088A CN110286088A CN201910488153.8A CN201910488153A CN110286088A CN 110286088 A CN110286088 A CN 110286088A CN 201910488153 A CN201910488153 A CN 201910488153A CN 110286088 A CN110286088 A CN 110286088A
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- detection
- flaw detection
- storage tank
- control unit
- cleaning
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/15—Preventing contamination of the components of the optical system or obstruction of the light path
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of adaptive quick regulating systems of intelligence cleaning flaw detection, including control logic unit, control logic unit is connected with steam clean control unit, surface cleanliness detection unit, penetrant inspection control unit, flaw detection detection unit respectively, penetrant inspection control unit spurts control unit, penetrating fluid injection control unit, imaging agent with remover respectively and spurts control unit and be connected, and penetrant inspection control unit is also connected with flaw detection detection unit.The invention also discloses a kind of adaptive fast adjuster of intelligence cleaning flaw detection and a kind of adaptive quick regulating system control methods of intelligence cleaning flaw detection.The present invention realizes that equipment on-line cleaning and flaw detection and are quickly adjusted intelligent control, realizes dynamic following, the quick response function of system, realizes being quickly converted for on-line cleaning and Liquid penetrant testing, and can accurately control the position that cleaning is detected a flaw.
Description
Technical field
The present invention relates to a kind of intelligence cleaning fault detection systems, specifically clean applied to the on-line intelligence of transmission system shafting
Flaw detection adaptive quickly regulating system, regulating device and control method.
Background technique
Currently, the cleaning way of drive apparatus fouling mainly has sandblasting, high pressure water flushing, manual polishing etc. several.These
Cleaning mode needs to dismantle part of appliance, chemistry or heating oil removing, gas purge dry, surface clean quality testing
Etc. processes, the scavenging period needed is longer, and the cleaning of the transmission shaft of a hot rolling blooming mill generally requires 8 hours.
Meanwhile these methods must in equipment downtime, overhaul, take off lid etc. and carry out under states, and the overhaul life generally will 1
To 2 years.Thus cause the cleaning frequency of drive apparatus longer, initial imperfection is not easy to be found, and is easy in equipment use process
In, there is fracture failure and causes biggish production accident.
Meanwhile equipment cleaning after, generally also need to carry out surface inspection detection, check whether there are face crack, pipe,
Pit or other defect are repaired in time or are replaced.For detecting the metal of non-comb permeability or the surface opening of nonmetallic components
Defect generally uses Liquid penetrant testing.Liquid penetrant testing needs to select suitable penetrating fluid, removal according to equipment and materials and structure situation
Agent and imaging agent etc., need longer detection time, and detection efficiency is lower.
Summary of the invention
The purpose of the present invention is overcoming the shortcomings of the prior art, a kind of on-line cleaning of drive apparatus incrustation is provided,
It can carry out fast flaw detection adaptively quick regulating system and device according to demand simultaneously, structure is simple, stable, safe can
It leans on.
The present invention is implemented as follows:
A kind of adaptive quick regulating system of intelligence cleaning flaw detection, including control logic unit, control logic unit difference
It is connected with steam clean control unit, surface cleanliness detection unit, penetrant inspection control unit, flaw detection detection unit,
Penetrant inspection control unit spurts control unit, penetrating fluid injection control unit, imaging agent with remover respectively and spurts control list
Member is connected, and penetrant inspection control unit is also connected with flaw detection detection unit.
The invention also discloses it is a kind of for intelligence clean the intelligence cleaning flaw detection of the adaptive quickly regulating system of flaw detection from
Fast adjuster is adapted to, including controller, controller are connect with detection probe, realizes the carrying out flaw detection to test specimen；Further include
Spray head, spray head spray cleaning of the steam realization to test specimen against test specimen, and injection remover, penetrating fluid, imaging agent are realized to test specimen
Flaw detection prepare；It further include steam storage tank, steam storage tank is connected with activated vapor gas reservoir；Further include infiltration liquid storage tank, go
It except agent storage tank, imaging agent storage tank, permeates liquid storage tank and is connected with penetrating fluid injection control module, remover storage tank and remover spray
Control module is connected, and imaging agent storage tank is connected with imaging agent injection control module, permeates liquid storage tank, remover storage tank, imaging agent
Storage tank is linked in sequence, and permeates liquid storage tank and start gas reservoir phase with penetrant inspection by selector valve and starting gas bottle valve
Even, imaging agent storage tank is connect with bottle valve, and is passed sequentially through check valve, header, safety valve and spray head and connected；Meanwhile it controlling
Device also respectively with starting gas bottle valve, selector valve, penetrating fluid injection control module, remover injection control module, imaging agent
Injection control module is connected.
Further scheme is:
The header connecting conduit that the spray head is connected by rear end is fixed in fixed plate, and fixed plate rear end is connected with step
Into motor, fixed plate lower part is arranged on the sliding mechanism；Spring, connecting shaft front end are connected with by connecting shaft in fixed front edge of board
By popping one's head in, collet is connected with detection probe.By the movement of the vertical direction of step motor control spray head and probe；Connecting shaft control
The movement of horizontal direction processed.
Further scheme is:
The detection probe is camera.
The invention also discloses a kind of adaptive quickly regulating system control methods of intelligence cleaning flaw detection, comprising:
Set steam blowdown time Tz, steam blowing down pressure Pz, to equipment carry out spraying steam cleaning, steam blowdown time and
Pressure can manually set or be set automatically by control unit；
Start surface cleanliness detection unit and carry out the detection of equipment surface cleanliness, and related data is fed back into control and is patrolled
Collect unit；
Judged whether to need to carry out equipment surface flaw detection detection according to sets requirement；
It is completed if not needing to be detected a flaw, and automatically generates on-line cleaning report, the action signal of equipment is fed back to
Control logic unit；
If desired continue surface inspection analysis detection, then start flaw detection detection unit: setting penetrating fluid spurts
Time Ts and waiting time Ds sprays penetrating fluid to equipment surface；Set remover blowdown time Tq and waiting time Dq, sprinkling
Remover；Imaging agent blowdown time Tx and waiting time Dx is set, imaging agent is sprayed, then carries out surface penetration carrying out flaw detection,
Examining report is formed after the completion, and the action signal of equipment can feed back to control logic unit.
The adaptive quick regulating system of intelligence cleaning flaw detection provided by the invention, intelligence cleaning flaw detection are adaptively quickly adjusted
Equipment and corresponding control method have following technical effect outstanding:
1) by design control logic unit, steam clean control unit, penetrant inspection control unit, equipment on-line is realized
Cleaning and flaw detection intelligent control are simultaneously quickly adjusted.
2) pass through design remover injection control module, penetrating fluid injection control module, imaging agent injection control module, spy
Hurt cleanliness detection module, the important physicals amounts such as detection pressure, flow realize dynamic following, the quick response function of system.
3) pass through the described method includes: the central logic control unit of design can be according to sets requirement and steam clean
Actual conditions judge whether to subsequent carrying out flaw detection, and retain manual control interface.
4) by designing a kind of adaptive quickly regulating system gas flusher of intelligence cleaning flaw detection, on-line cleaning is realized
With being quickly converted for Liquid penetrant testing, and can accurately control cleaning flaw detection position.
Detailed description of the invention
Fig. 1 is a kind of adaptive quickly regulating system block diagram of intelligence cleaning flaw detection；
Fig. 2 is a kind of adaptive quickly regulating system control method flow diagram of intelligence cleaning flaw detection；
Fig. 3 is that a kind of adaptive fast adjuster of intelligence cleaning flaw detection integrates schematic diagram；
Fig. 4 is a kind of adaptive fast adjuster injection of intelligence cleaning flaw detection and partial schematic diagram of detecting a flaw.
Specific embodiment
The present invention is further illustrated in the following with reference to the drawings and specific embodiments.
As shown in Fig. 1, a kind of adaptive quick regulating system of intelligence cleaning flaw detection, including control logic unit, control
Logic unit is examined with steam clean control unit, surface cleanliness detection unit, penetrant inspection control unit, flaw detection respectively
It surveys unit to be connected, penetrant inspection control unit spurts control unit, penetrating fluid injection control unit, imaging agent with remover respectively
It spurts control unit to be connected, penetrant inspection control unit is also connected with flaw detection detection unit.
Wherein, the output end of control logic unit and steam clean control unit, penetrant inspection control unit, flaw detection
The signal input part of detection unit connects, and realizes surface cleanliness detection unit, steam on-line cleaning unit, surface inspection analysis
The swapping data of detection unit.
Remover spurts control unit, penetrating fluid injection control unit, imaging agent and spurts control unit, flaw detection detection
Unit is connect with the signal input part of penetrant inspection control unit respectively, is furthermore additionally provided with penetrant inspection on control logic unit
The input terminal of control unit, flaw detection detection unit.
Steam clean control unit is connect with the signal input part of surface cleanliness detection unit, furthermore control logic unit
On be additionally provided with the input terminal of steam clean control unit Yu surface cleanliness detection unit.
As shown in Fig. 2, one embodiment of the invention provides a kind of adaptive quick regulating system of intelligence cleaning flaw detection
Control method, comprising:
Set steam blowdown time Tz, steam blowing down pressure Pz, to equipment carry out spraying steam cleaning, steam blowdown time and
Pressure can manually set or be set automatically by control unit；
Start surface cleanliness detection unit and carry out the detection of equipment surface cleanliness, and related data is fed back into control and is patrolled
Collect unit.
Judged whether to need to carry out equipment surface flaw detection detection according to sets requirement.
It is completed if not needing to be detected a flaw, and automatically generates on-line cleaning report, the action signal of equipment is fed back to
Control logic unit.
If desired continue surface inspection analysis detection, then start flaw detection detection unit: setting penetrating fluid spurts
Time Ts and waiting time Ds sprays penetrating fluid to equipment surface.Set remover blowdown time Tq and waiting time Dq, sprinkling
Remover.Imaging agent blowdown time Tx and waiting time Dx is set, imaging agent is sprayed, then carries out surface penetration carrying out flaw detection,
Examining report is formed after the completion, and the action signal of equipment can feed back to control logic unit.
In order to which further the present invention is described in further detail, referring to attached drawing 3 and 4, one implementation of the present invention
Example provides a kind of adaptive fast adjuster of intelligence cleaning flaw detection, including controller 9, and controller 9 and detection probe 5 connect
It connects, realizes the carrying out flaw detection to test specimen 6；It further include spray head 4, spray head 4 sprays cleaning of the steam realization to test specimen against test specimen 6,
It sprays remover, penetrating fluid, imaging agent and realizes that the flaw detection to test specimen prepares；It further include steam storage tank 12, steam storage tank 12 and steaming
Vapour starts gas reservoir 11 and is connected；Further include infiltration liquid storage tank 14, remover storage tank 16, imaging agent storage tank 18, permeates liquid storage tank
14 are connected with penetrating fluid injection control module 13, and remover storage tank 16 is connected with remover injection control module 15, imaging agent storage
Tank 18 is connected with imaging agent injection control module 17, and infiltration liquid storage tank 14, remover storage tank 16,18 sequence of imaging agent storage tank connect
It connects, and permeates liquid storage tank 14 and be connected by selector valve 7 and starting gas bottle valve 8 with penetrant inspection starting gas reservoir 10, show
Picture agent storage tank 18 is connect with bottle valve 19, and is passed sequentially through check valve 1, header 2, safety valve 3 and connect with spray head 4；Meanwhile it controlling
Device 9 processed also respectively with starting gas bottle valve 8, selector valve 7, penetrating fluid injection control module 13, remover injection control module
15, imaging agent injection control module 17 is connected.
In order to control the cleaning and flaw detection to test specimen, the present embodiment has also carried out further injection and flaw detection part
Restriction, as shown in Fig. 4, specifically:
The spray head 4 is fixed in fixed plate 23 by the header connecting conduit 20 that rear end connects, 23 rear end of fixed plate
It is connected with stepper motor 21, fixed plate lower part is arranged on sliding equipment 22；It is connected in fixed front edge of board by connecting shaft 24
Spring 25, connecting shaft front end are connected with detection probe 5 by collet 26 of popping one's head in.By the vertical of step motor control spray head and probe
The movement in direction；The movement in connecting shaft controlled level direction.
Wherein detection probe 5 can be camera.
Although reference be made herein to invention has been described for explanatory embodiment of the invention, and above-described embodiment is only this hair
Bright preferable embodiment, embodiment of the present invention are not limited by the above embodiments, it should be appreciated that those skilled in the art
Member can be designed that a lot of other modification and implementations, these modifications and implementations will fall in principle disclosed in the present application
Within scope and spirit.
Claims (5)
- The adaptive quick regulating system 1. a kind of intelligence cleaning is detected a flaw, it is characterised in that: including control logic unit, control logic Unit is single with steam clean control unit, surface cleanliness detection unit, penetrant inspection control unit, flaw detection detection respectively Member is connected, and penetrant inspection control unit is spurted control unit, penetrating fluid injection control unit, imaging agent with remover respectively and spurted Control unit is connected, and penetrant inspection control unit is also connected with flaw detection detection unit.
- 2. the intelligence cleaning flaw detection for being applied to the intelligently adaptive quickly regulating system of cleaning flaw detection described in claim 1 is adaptive fast Velocity modulation regulating device, it is characterised in that: including controller, controller is connect with detection probe, realizes the carrying out flaw detection to test specimen；Also Including spray head, spray head sprays cleaning of the steam realization to test specimen, injection remover, penetrating fluid, imaging agent realization pair against test specimen The flaw detection of test specimen prepares；It further include steam storage tank, steam storage tank is connected with activated vapor gas reservoir；It further include penetrating fluid storage Tank, remover storage tank, imaging agent storage tank, infiltration liquid storage tank are connected with penetrating fluid injection control module, remover storage tank and removal Agent injection control module be connected, imaging agent storage tank is connected with imaging agent injection control module, permeate liquid storage tank, remover storage tank, Imaging agent storage tank is linked in sequence, and permeates liquid storage tank and start gas storage by selector valve and starting gas bottle valve and penetrant inspection Tank is connected, and imaging agent storage tank is connect with bottle valve, and passes sequentially through check valve, header, safety valve and spray head and connect；Meanwhile Controller also respectively with starting gas bottle valve, selector valve, penetrating fluid injection control module, remover injection control module, aobvious As agent injection control module is connected.
- 3. the adaptive fast adjuster of intelligence cleaning flaw detection according to claim 2, it is characterised in that:The header connecting conduit that the spray head is connected by rear end is fixed in fixed plate, and fixed plate rear end is connected with stepping electricity Machine, fixed plate lower part are arranged on the sliding mechanism；Spring is connected with by connecting shaft in fixed front edge of board, connecting shaft front end passes through Probe collet is connected with detection probe；By the movement of the vertical direction of step motor control spray head and probe；Connecting shaft controls water Square to movement.
- 4. intelligently cleaning adaptive fast adjuster of detecting a flaw according to Claims 2 or 3, it is characterised in that:The detection probe is camera.
- 5. a kind of adaptive quickly regulating system control method of intelligence cleaning flaw detection, characterized by comprising:Steam blowdown time Tz, steam blowing down pressure Pz are set, spraying steam cleaning, steam blowdown time and pressure are carried out to equipment It can manually set or be set automatically by control unit；Start surface cleanliness detection unit and carry out the detection of equipment surface cleanliness, and related data is fed back into control logic list Member；Judged whether to need to carry out equipment surface flaw detection detection according to sets requirement；It is completed if not needing to be detected a flaw, and automatically generates on-line cleaning report, the action signal of equipment feeds back to control Logic unit；If desired continue surface inspection analysis detection, then start flaw detection detection unit: setting penetrating fluid blowdown time Ts and waiting time Ds sprays penetrating fluid to equipment surface；Set remover blowdown time Tq and waiting time Dq, sprinkling removal Agent；Imaging agent blowdown time Tx and waiting time Dx is set, imaging agent is sprayed, then carries out surface penetration carrying out flaw detection, is completed After form examining report, the action signal of equipment can feed back to control logic unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910488153.8A CN110286088A (en) | 2019-06-05 | 2019-06-05 | Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910488153.8A CN110286088A (en) | 2019-06-05 | 2019-06-05 | Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method |
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| CN110286088A true CN110286088A (en) | 2019-09-27 |
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| CN201910488153.8A Pending CN110286088A (en) | 2019-06-05 | 2019-06-05 | Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method |
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Cited By (5)
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| CN111299280A (en) * | 2020-03-04 | 2020-06-19 | 宝悦自动化装备（上海）有限公司 | Cleaning system of transport tank |
| CN111693677A (en) * | 2020-06-18 | 2020-09-22 | 北京助创科技有限公司 | System and method for measuring and guaranteeing water content of crude oil |
| CN114136989A (en) * | 2020-08-14 | 2022-03-04 | 汉正检测技术有限公司 | Intelligent coloring and permeating detection device |
| CN114152575A (en) * | 2022-02-09 | 2022-03-08 | 中国铁建重工集团股份有限公司 | Overturning device, and dye-sensitized flaw detection system and detection method comprising overturning device |
| CN114384082A (en) * | 2021-12-24 | 2022-04-22 | 中信戴卡股份有限公司 | Full-automatic online integrated camera-shooting dye penetrant inspection flaw detection device for automobile hub |
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| CN111299280A (en) * | 2020-03-04 | 2020-06-19 | 宝悦自动化装备（上海）有限公司 | Cleaning system of transport tank |
| CN111693677A (en) * | 2020-06-18 | 2020-09-22 | 北京助创科技有限公司 | System and method for measuring and guaranteeing water content of crude oil |
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Application publication date: 20190927 |