CN110285682A - A kind of heating furnace water beam Fast Installation fireproof modules and method - Google Patents
A kind of heating furnace water beam Fast Installation fireproof modules and method Download PDFInfo
- Publication number
- CN110285682A CN110285682A CN201910451683.5A CN201910451683A CN110285682A CN 110285682 A CN110285682 A CN 110285682A CN 201910451683 A CN201910451683 A CN 201910451683A CN 110285682 A CN110285682 A CN 110285682A
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- China
- Prior art keywords
- water beam
- fitting
- heating furnace
- groove
- module
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/04—Supports for linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
Abstract
The present invention relates to heating furnace water beam pipe refractory material construction fields, and in particular to a kind of heating furnace water beam Fast Installation fireproof modules and method.Including T-type anchoring piece and water beam module;The multiple T-type anchoring pieces of heating furnace water beam every layer of circumference uniform distribution of pipe, T-type anchoring piece are male member, and T-type anchoring piece is welded on heating furnace water beam pipe;Prefabricated T groove built-in fitting inside the water beam module, T groove built-in fitting are female part, and T groove built-in fitting is adapted to T-type anchoring piece;Water beam module is connect by T groove built-in fitting with T-type anchoring piece bumps, and the installation and removal with T-type anchoring piece are realized by card slot sliding;Every layer of water beam pipe is made of two water beam modules, and intermodule is connected by mother-son groove, and the water beam module of upper and lower level is connected also by mother-son groove.Structure is simple, easy for installation, economic and practical, by shift to an earlier date it is prefabricated be rapidly completed installation, and by toasting in advance, remove baking time from, substantially shorten the construction period, reduce production and construction cost.
Description
Technical field
The present invention relates to heating furnace water beam pipe refractory material construction fields, and in particular to a kind of heating furnace water beam Fast Installation
Fireproof modules and method.
Background technique
Heating furnace water beam pipe refractory material is generally Low Cement Castable, fire-retardent fiber felt-rug and anchoring pin structure.Traditional
Construction method: firstly, anchor studs are welded on water beam pipe by drawing arrangement, then, fire-retardent fiber felt-rug is wrapped in water beam pipe
On, customization water beam mould is fixed, Low Cement Castable construction is finally completed by the way of cast-in-site, is being demoulded
It afterwards, could normal use after needing baker that moisture is discharged.This method heavy workload, process is tedious, long construction period.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of heating furnace water beam Fast Installation fireproof modules and methods.
Fast Installation is realized in a manner of slip draw-in groove, removes baking time from, is substantially shortened the construction period of heating furnace water beam, is dropped this increasing
Effect.
To achieve the above object, the present invention is implemented with the following technical solutions:
A kind of heating furnace water beam Fast Installation fireproof modules, including T-type anchoring piece and water beam module;Heating furnace water beam pipe is every
The layer multiple T-type anchoring pieces of circumference uniform distribution, T-type anchoring piece are male member, and T-type anchoring piece is welded on heating furnace water beam pipe;
Prefabricated T groove built-in fitting inside the water beam module, T groove built-in fitting are female part, and T groove built-in fitting and T-type anchoring piece are suitable
Match;Water beam module is connect by T groove built-in fitting with T-type anchoring piece bumps, and the peace with T-type anchoring piece is realized by card slot sliding
Dress and disassembly;Every layer of water beam pipe is made of multiple water beam modules, and intermodule is connected by mother-son groove, the water beam module of upper and lower level
It is connected by mother-son groove.
The T-type anchoring piece is T shape, and the T groove built-in fitting is equipped with corresponding T-slot.
The T-type anchoring piece is made of white Steel material, and machining completes.
Fiber insulation layer is equipped between the T-type anchoring piece and heating furnace water beam pipe.
The water beam module includes T groove built-in fitting, bar built-in fitting, Low Cement Castable;T groove built-in fitting and reinforcing bar
Built-in fitting welding, Low Cement Castable are coated on outside T groove built-in fitting and bar built-in fitting.
The T groove built-in fitting and bar built-in fitting are all made of white Steel material and make, and machining completes.
Water beam module one end is equipped with trapezoidal protrusion, and the other end is equipped with trapezoidal groove, and every layer of water beam pipe by two water beams
Module composition, intermodule are connected by trapezoidal mother-son groove.
The bar built-in fitting is formed by reinforcement welding, and laterally more reinforcing bars are averagely arranged with longitudinal more reinforcing bars, is welded
It is fixed.
It is interspersed, misplaces 90 ° between the water beam module of the upper and lower level.
A kind of construction method of heating furnace water beam refractory material, specifically comprises the following steps:
1) T-type anchoring piece is welded on heating furnace water beam pipe;
2) construction of fiber insulation layer is carried out on heating furnace water beam pipe;
3) T groove built-in fitting and bar built-in fitting are fixed in shaper, then carry out low cement by construction reference
The construction of castable demoulds after maintenance molding, is toasted, moisture is discharged;
4) it is made of for every layer, is attached between module by letter slot, between upper and lower level module two water beam modules
It is attached using mother-son groove, and is rotated by 90 ° between upper and lower level module, avoid stitching again;
5) the T-type groove of water beam module is placed on above T-type anchoring piece, and be aligned, water beam module is along card slot to downslide
The dynamic fixed installation for realizing module;
6) gap between water beam module and between water beam module and T-type anchoring piece is sealed using high temperature clay.
Compared with prior art, the beneficial effects of the present invention are:
(1) water beam module is corresponding above T-type anchoring piece by its internal prefabricated T-type groove built-in fitting, passes through card slot
Sliding, realization achieve a fixed connection with T-type anchoring piece;It is easy for installation, remove baking time from, substantially shortens applying for heating furnace water beam
The work duration, reduce workload, reduces production and construction cost.
(2) water beam module up and down direction be all made of mother-son groove form structure realization connect with adjacent block, internal water
Divide baking discharge in advance;It is easy for installation, remove baking time from, substantially shortens the construction period of heating furnace water beam, reduce work
Amount, reduces production and construction cost.
It is the configuration of the present invention is simple, easy for installation, economic and practical, the structure type of water beam Guan Naicai wrapping is changed, is reduced
The cumbersome process of previous scene formwork pouring construction, by shift to an earlier date it is prefabricated installation is rapidly completed, and pass through and toast in advance, remove baking from
The roasting time, substantially shortens the construction period of heating furnace water beam, reduce workload, reduce production and construction cost.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is sectional view along A-A, that is, T-type anchoring piece schematic cross-section of Fig. 1;
Fig. 3 is B-B direction cross-sectional view, that is, water beam module schematic cross-section of Fig. 1;
Fig. 4 is T-type anchor arrangement schematic front view of the present invention;
Fig. 5 is T-type anchor arrangement diagrammatic bottom view of the present invention;
Fig. 6 is water beam module structural representation front view of the present invention;
Fig. 7 is the C-C of Fig. 6 to cross-sectional view;
Fig. 8 is the D-D of Fig. 7 to cross-sectional view;
Fig. 9 is T-type groove embedded part structure schematic diagram.
In figure: 1-T type anchoring piece 2- water beam module 3- water beam pipe 4-T groove built-in fitting 5- bar built-in fitting 6- is low
Cement pouring material 7- fiber insulation layer
Specific embodiment
A specific embodiment of the invention is further illustrated with reference to the accompanying drawing:
Embodiment:
As shown in Figure 1, a kind of heating furnace water beam Fast Installation fireproof modules and construction method, a kind of heating furnace water beam are quick
Installing fireproof modules includes T-type anchoring piece 1, water beam module 2.
As shown in Fig. 2, T-type anchoring piece 1 is welded on heating furnace water beam pipe 3 by fixed dimension, T-type anchoring piece 1 presses water beam
Pipe 34 every layer are evenly distributed, and spacing 200mm is arranged between every layer.
As shown in figure 3, the construction of fiber insulation layer 6 is carried out after the completion of T-type anchoring piece 1 welds, finally, 2 water of installation
Beam module.
The height of water beam module 2 is 200mm, and the top corresponding position slide downward of T-type anchoring piece 1 on water beam pipe 3 is led to
T groove built-in fitting 4 is crossed to achieve a fixed connection with the T-type anchoring piece 1 on water beam pipe 3.
Every layer is made of two water beam modules 2, is attached between module by T shape letter slot, between upper and lower level module
Also it is attached using mother-son groove, and is rotated by 90 ° between upper and lower level module, avoid stitching again, between module and module and T-type anchor
Gap between firmware 1 is sealed using high temperature clay.
As shown in Figure 4, Figure 5, the T-type anchoring piece 1 is white steel material, machining production;T-type anchoring piece 1T shape.
As shown in Fig. 6, Fig. 7, Fig. 8, water beam module 2 includes T groove built-in fitting 4, bar built-in fitting 5, Low Cement Castable 6
Material production.T groove built-in fitting 4 and bar built-in fitting 5 are white steel material, machining production;As shown in figure 9, T groove is pre-buried
Part 4 is equipped with T-slot corresponding with T-type anchoring piece 1.
The manufacturing process of water beam module 2: T groove built-in fitting 4 and bar built-in fitting 5, reinforcing bar are fixed in shaper
Built-in fitting 5 is formed using 6 reinforcement welding of φ, and laterally 2, longitudinal 5 average arrangements are welded and fixed, then by construction reference into
The construction of row Low Cement Castable 6 demoulds after maintenance molding, is toasted, moisture is discharged.
Water beam module 2 is corresponding above T-type anchoring piece 1 by its internal prefabricated T-type groove built-in fitting 4, passes through card slot
Sliding, realization achieve a fixed connection with T-type anchoring piece 1;It is easy for installation, remove baking time from, substantially shortens heating furnace water beam
Construction period reduces workload, reduces production and construction cost.
Water beam module 2 up and down direction be all made of mother-son groove form structure realization connect with adjacent block, internal moisture
Baking discharge in advance;It is easy for installation, remove baking time from, substantially shortens the construction period of heating furnace water beam, reduce workload,
Reduce production and construction cost.
A kind of construction method of heating furnace water beam refractory material, specifically comprises the following steps:
1) T-type anchoring piece 1 is welded on heating furnace water beam pipe 3 by fixed dimension, and T-type anchoring piece 1 presses every layer 4 of water beam pipe 3
A to be evenly distributed, spacing 200mm is arranged between every layer.
2) after the completion of T-type anchoring piece 1 welds, the construction of fiber insulation layer 6 is carried out on heating furnace water beam pipe 3.
3) T groove built-in fitting 4 and bar built-in fitting 5 are fixed in shaper, bar built-in fitting 5 uses 6 reinforcing bar of φ
It is welded, laterally 2, longitudinal 5 average arrangements are welded and fixed, then carry out Low Cement Castable 6 by construction reference
Construction demoulds after maintenance molding, is toasted, moisture is discharged.
4) be made of two water beam modules 2 for every layer, be attached between module by T shape letter slot, upper and lower level module it
Between be also attached using mother-son groove, and be rotated by 90 ° between upper and lower level module, avoid stitching again, between module and module and T
Gap between type anchoring piece 1 is sealed using high temperature clay.
5) the T-type groove of water beam module 2 is placed on 1 side on T-type anchoring piece, and be aligned, 2 slide downward of water beam module is real
The fixed installation of existing module;
6) gap between water beam module 2 and between water beam module 2 and T-type anchoring piece 1 is sealed using high temperature clay.
It is the configuration of the present invention is simple, easy for installation, economic and practical, the structure type of water beam Guan Naicai wrapping is changed, is reduced
The cumbersome process of previous scene formwork pouring construction, by shift to an earlier date it is prefabricated installation is rapidly completed, and pass through and toast in advance, remove baking from
The roasting time, substantially shortens the construction period of heating furnace water beam, reduce workload, reduce production and construction cost.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of heating furnace water beam Fast Installation fireproof modules, it is characterised in that: including T-type anchoring piece and water beam module;Heating
The multiple T-type anchoring pieces of furnace water beam every layer of circumference uniform distribution of pipe, T-type anchoring piece are male member, and T-type anchoring piece is welded on heating furnace
On water beam pipe;Prefabricated T groove built-in fitting inside the water beam module, T groove built-in fitting are female part, T groove built-in fitting and T-type
Anchoring piece adaptation;Water beam module is connect by T groove built-in fitting with T-type anchoring piece bumps, is realized and T-type anchor by card slot sliding
The installation and removal of firmware;Every layer of water beam pipe is made of two water beam modules, and intermodule is connected by mother-son groove, the water of upper and lower level
Beam module is connected also by mother-son groove.
2. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the T-type anchor
Firmware is T shape, and the T groove built-in fitting is equipped with corresponding T-slot.
3. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the T-type anchor
Firmware is made of white Steel material, and machining completes.
4. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the T-type anchor
Fiber insulation layer is equipped between firmware and heating furnace water beam pipe.
5. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the water beam form
Block includes T groove built-in fitting, bar built-in fitting, Low Cement Castable;T groove built-in fitting and bar built-in fitting weld, low cement
Castable is coated on outside T groove built-in fitting and bar built-in fitting.
6. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 5, it is characterised in that: the T groove
Built-in fitting and bar built-in fitting are all made of white Steel material and make, and machining completes.
7. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the water beam form
Block one end is equipped with trapezoidal protrusion, and the other end is equipped with trapezoidal groove, and every layer of water beam pipe is made of 2 water beam modules, and intermodule passes through
Trapezoidal mother-son groove connection.
8. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 5, it is characterised in that: the reinforcing bar is pre-
Embedded part is formed by reinforcement welding, and laterally more reinforcing bars are averagely arranged with longitudinal more reinforcing bars, is welded and fixed.
9. a kind of heating furnace water beam Fast Installation fireproof modules according to claim 1, it is characterised in that: the upper and lower level
Water beam module between be interspersed, misplace 90 °.
10. a kind of construction method of the heating furnace water beam refractory material based on module described in claim 1, which is characterized in that tool
Body includes the following steps:
1) T-type anchoring piece is welded on heating furnace water beam pipe;
2) construction of fiber insulation layer is carried out on heating furnace water beam pipe;
3) T groove built-in fitting and bar built-in fitting are fixed in shaper, then carry out low cement casting by construction reference
The construction of material demoulds after maintenance molding, is toasted, moisture is discharged;
4) it is made of two water beam modules for every layer, is attached between module by letter slot, is also used between upper and lower level module
Mother-son groove is attached, and is rotated by 90 ° between upper and lower level module, avoids stitching again;
5) the T-type groove of water beam module is placed on above T-type anchoring piece, and be aligned, water beam module is real along card slot slide downward
The fixed installation of existing module;
6) gap between water beam module and between water beam module and T-type anchoring piece is sealed using high temperature clay.
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CN201910451683.5A CN110285682B (en) | 2019-05-28 | 2019-05-28 | Heating furnace water beam rapid installation fire-resistant module and method |
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CN201910451683.5A CN110285682B (en) | 2019-05-28 | 2019-05-28 | Heating furnace water beam rapid installation fire-resistant module and method |
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CN110285682A true CN110285682A (en) | 2019-09-27 |
CN110285682B CN110285682B (en) | 2020-12-18 |
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CN201695522U (en) * | 2010-06-18 | 2011-01-05 | 江苏东强股份有限公司 | Sliding-slot embedded part |
CN103217019A (en) * | 2013-04-22 | 2013-07-24 | 赵桐斌 | Ceramic fiber combined type binding block used for binding heating furnace water beam and binding method thereof |
CN103388055A (en) * | 2013-08-07 | 2013-11-13 | 武汉钢铁(集团)公司 | Furnace beam and vertical column fire-resistant thermal insulation lining structure of walking beam furnace for heating high-temperature oriented silicon steel and manufacturing method of structure |
US20150040505A1 (en) * | 2012-04-27 | 2015-02-12 | Mingjin CHU | Precast reinforced concrete structure and method for forming the same |
CN204478803U (en) * | 2014-12-29 | 2015-07-15 | 通达耐火技术股份有限公司 | A kind of cement rotary kiln burner abrasion-proof and refractory structure |
CN105444579A (en) * | 2014-09-26 | 2016-03-30 | 鞍钢股份有限公司 | Heating furnace water beam binding method |
-
2019
- 2019-05-28 CN CN201910451683.5A patent/CN110285682B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201695522U (en) * | 2010-06-18 | 2011-01-05 | 江苏东强股份有限公司 | Sliding-slot embedded part |
US20150040505A1 (en) * | 2012-04-27 | 2015-02-12 | Mingjin CHU | Precast reinforced concrete structure and method for forming the same |
CN103217019A (en) * | 2013-04-22 | 2013-07-24 | 赵桐斌 | Ceramic fiber combined type binding block used for binding heating furnace water beam and binding method thereof |
CN103388055A (en) * | 2013-08-07 | 2013-11-13 | 武汉钢铁(集团)公司 | Furnace beam and vertical column fire-resistant thermal insulation lining structure of walking beam furnace for heating high-temperature oriented silicon steel and manufacturing method of structure |
CN105444579A (en) * | 2014-09-26 | 2016-03-30 | 鞍钢股份有限公司 | Heating furnace water beam binding method |
CN204478803U (en) * | 2014-12-29 | 2015-07-15 | 通达耐火技术股份有限公司 | A kind of cement rotary kiln burner abrasion-proof and refractory structure |
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