CN110284098A - A kind of controllable carburizer of novel seal - Google Patents
A kind of controllable carburizer of novel seal Download PDFInfo
- Publication number
- CN110284098A CN110284098A CN201910692317.9A CN201910692317A CN110284098A CN 110284098 A CN110284098 A CN 110284098A CN 201910692317 A CN201910692317 A CN 201910692317A CN 110284098 A CN110284098 A CN 110284098A
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- Prior art keywords
- face
- furnace body
- controllable
- carburizer
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 241000883990 Flabellum Species 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000005255 carburizing Methods 0.000 abstract description 13
- 238000010438 heat treatment Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- CKUAXEQHGKSLHN-UHFFFAOYSA-N [C].[N] Chemical compound [C].[N] CKUAXEQHGKSLHN-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/20—Carburising
Abstract
The invention discloses a kind of controllable carburizers of novel seal, its structure includes furnace body, controller, bell, lock, latch hook, feed pipe, motor, flabellum, heater and rotational structure, by being provided with rotational structure in furnace body inside bottom end, electric drive driving gear rotation is obtained by motor, and driving gear is rotated by chain-driving driven gear, and driven gear then drives drive rod rotation, and drive rod drives connecting rod and drive bevel gear to rotate by polygon prism, and drive bevel gear drives driven wheel of differential and fixed link rotation, to which real fixed link drives fixed plate, workpiece between sliding block skewback and two skewbacks rotates heated carburizing, reach and more comprehensively heating carburizing is carried out to workpiece, improve the beneficial effect of workpiece quality.
Description
Technical field
The present invention relates to carburizer technical fields, and in particular to a kind of controllable carburizer of novel seal.
Background technique
Carburizer is novel energy-conserving periodic operating Heat Treatment Furnace, and there are two types of forms for the heat source selection of carburizer, a kind of
It is fuel combustion heat-supplying mode, wherein there is fuel oil, also there is coal gas；Another kind is electrothermal, carburizer have discontinuous and
Two kinds of continous way, pit gas carburizing furnace is single cell structure, and furnace body is built into using high refractory brick, but prior art workpiece exists
Due to relatively fixed during carrying out carburizing and heating, so that the carburizing face of workpiece is not more comprehensive, to be easy to influence work
The quality of part.
Summary of the invention
(1) technical problems to be solved
In order to overcome the shortage of prior art, it is proposed that a kind of controllable carburizer of novel seal, solve prior art workpiece into
Due to relatively fixed during row carburizing and heating, so that the carburizing face of workpiece is not more comprehensive, to be easy to influence workpiece
Quality the problem of.
(2) technical solution
The present invention is achieved through the following technical solutions: the invention proposes a kind of controllable carburizers of novel seal, including furnace body, control
Device, bell, lock, latch hook, feed pipe, motor, flabellum, heater and rotational structure processed, the controller rear end face are equipped with
Controller, the bell are tightly attached to furnace body top end face, and the rotational structure is set to furnace body inside bottom end, the rotational structure by
Driving gear, chain, driven gear, drive rod, polygon prism, connecting rod, fixing sleeve, drive bevel gear, driven wheel of differential, fixation
Bar, support frame and clamping structure composition, the driving gear inner ring are fixedly connected on motor output shaft, left and right on the inside of the chain
Both ends are intermeshed with driven gear left side and driving gear right side respectively, the driven gear top end face by shaft with
The rotation connection of bell bottom face, the drive rod fixation are plugged in driven gear inner lower edge, and the polygon prism is set to transmission
In the middle part of bar bottom face, and polygon prism kissing is together in the more rib slots inside opened up in the middle part of connecting rod top end face, the connecting rod fitting
On the left of furnace body inside bottom face, the fixing sleeve is welded in furnace body inside left side, and fixing sleeve inner ring with connect bar side table
Face is flexibly connected, and the drive bevel gear is welded in connecting rod outer lower end, the driven wheel of differential top end face and active conical tooth
Intermeshing on the right side of bottom face is taken turns, the fixed link is welded in the middle part of driven wheel of differential right side, and support frame as described above is locked on furnace
Internal side bottom face, and support frame inner ring is flexibly connected with fixed link end face outside, the clamping structure is set to furnace body inside.
Further, the lock is installed on lock rear end face bottom, and lock is matched and set at the top of furnace body rear end face
The latch hook set, the feed pipe is fixed to be plugged on the right side of bell top end face, the electromechanical locks together in bell top end face in the middle part of, and electricity
Machine output shaft is installed on furnace together in motor output shaft, the heater through bell bottom face middle part, the flabellum inside lock
On internal wall, the motor and heater are electrically connected by first port on microprocessor and second port with controller
It connects.
Further, the clamping structure is made of fixed plate, sliding slot, sliding block, compressed spring, skewback and limited block, institute
It states fixed plate and is locked on fixed link right side, the sliding slot is vertically opened in the middle part of fixed plate right side, and the sliding block is along cunning
It horizontally slips on the inside of slot, the compressed spring both ends are respectively fixedly connected in the middle part of sliding block left side and in sliding slot inside left-end face
Portion, the skewback, which is integrated, is set to sliding block right side, and skewback right side is in the inclined plane shape from bottom to top reduced, institute
Limited block is stated to be welded at the top of skewback right side and right side bottom.
Further, the fixed link, support frame and clamping structure are symmetrical arranged that there are two left in furnace body inside bottom face
Right two sides.
Further, there are two on the outside of fixed link for support frame as described above installation.
Further, connecting rod is corresponded on the left of the furnace body inside bottom face offers a round turn trough.
Further, the side surface of the drive rod and connecting rod is flush.
Further, the right side of the skewback is provided with skid resistance strip in length and breadth.
Further, the motor model is yct160-4ayct motor.
Further, the connecting rod material is metal steel material.
(3) beneficial effect
The present invention compared with the existing technology, has the advantages that
For solve prior art workpiece carry out carburizing and heating during due to relatively fixed so that the carburizing face of workpiece compared with
Comprehensively, to be easy the problem of influencing the quality of workpiece, by being provided with rotational structure in furnace body inside bottom end, not pass through electricity
Machine obtains electric drive driving gear rotation, and driving gear is rotated by chain-driving driven gear, and driven gear then drives
Drive rod rotation, and drive rod drives connecting rod and drive bevel gear rotation and active conical tooth wheel belt by polygon prism
Dynamic driven wheel of differential and fixed link rotation, so that real fixed link drives the workpiece between fixed plate, sliding block skewback and two skewbacks
Heated carburizing is rotated, has reached and more comprehensively heating carburizing is carried out to workpiece, improved the beneficial effect of workpiece quality.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is furnace interior structural schematic diagram of the invention；
Fig. 3 is rotational structure schematic diagram of the invention；
Fig. 4 is structure enlargement diagram at A of the invention；
Fig. 5 is sliding block attachment structure schematic diagram of the invention.
In figure: furnace body -1, controller -2, bell -3, lock -4, latch hook -5, feed pipe -6, motor -7, flabellum -8, heating
Device -9, driving gear -101, chain -102, driven gear -103, drive rod -104, polygon prism -105, connects rotational structure -10
Extension bar -106, fixing sleeve -107, drive bevel gear -108, driven wheel of differential -109, fixed link -1010, support frame -1011, folder
Locking structure -1012, fixed plate -10121, sliding slot -10122, sliding block -10123, compressed spring -10124, skewback -10125, limit
Block -10126.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5 are please referred to, the present invention provides a kind of controllable carburizer of novel seal: including furnace body
1, controller 2, bell 3, lock 4, latch hook 5, feed pipe 6, motor 7, flabellum 8, heater 9 and rotational structure 10, after controller 2
End face is equipped with controller 2, and bell 3 is tightly attached to 1 top end face of furnace body, and rotational structure 10 is set to 1 inner lower edge of furnace body, rotation knot
Structure 10 is by driving gear 101, chain 102, driven gear 103, drive rod 104, polygon prism 105, connecting rod 106, fixing sleeve
107, drive bevel gear 108, driven wheel of differential 109, fixed link 1010, support frame 1011 and clamping structure 1012 form, actively
101 inner ring of gear is fixedly connected on 7 output shaft of motor, 102 inside left and right ends of chain respectively with 103 left side of driven gear and
The intermeshing of 101 right side of driving gear, 103 top end face of driven gear are rotatablely connected by shaft and 3 bottom face of bell, transmission
Bar 104 is fixed to be plugged in 103 inner lower edge of driven gear, and polygon prism 105 is set in the middle part of 104 bottom face of drive rod, and more ribs
105 kissing of column fits in 1 inner lower edge of furnace body together in the more rib slots inside opened up in the middle part of 106 top end face of connecting rod, connecting rod 106
Left side of face, fixing sleeve 107 is welded in 1 inside left-end face of furnace body, and 107 inner ring of fixing sleeve and 106 side surface activity of connecting rod connect
It connects, drive bevel gear 108 is welded in 106 outer lower end of connecting rod, 109 top end face of driven wheel of differential and 108 bottom of drive bevel gear
Intermeshing on the right side of end face, fixed link 1010 are welded in the middle part of 109 right side of driven wheel of differential, and support frame 1011 is locked on furnace body
1 inner lower edge face, and 1011 inner ring of support frame is flexibly connected with 1010 end face outside of fixed link, clamping structure 1012 is set to furnace
1 inside of body.
Wherein, the lock 4 is installed on 4 rear end face bottoms of lock, and lock 4 is matched and set at the top of 1 rear end face of furnace body
The latch hook 5 set, the feed pipe 6 is fixed to be plugged on the right side of 3 top end face of bell, and the motor 7 is locked in 3 top end face of bell
Portion, and 7 output shaft of motor, through 3 bottom face of bell middle part, 8 inside lock of flabellum is together in 7 output shaft of motor, the heating
Device 9 is installed on 1 inner wall of furnace body, and the motor 7 and heater 9 pass through the first port and second port and control on microprocessor
Device 2 processed is electrically connected, convenient for heat and convenient for being passed through carbon nitrogen mixture gas to the workpiece in furnace body 1.
Wherein, the clamping structure 1012 by fixed plate 10121, sliding slot 10122, sliding block 10123, compressed spring 10124,
Skewback 10125 and limited block 10126 form, and the fixed plate 10121 is locked on 1010 right side of fixed link, the sliding slot
10122 are vertically opened in the middle part of 10121 right side of fixed plate, and the sliding block 10123 horizontally slips on the inside of sliding slot 10122,
10124 both ends of compressed spring are respectively fixedly connected in the middle part of 10123 left side of sliding block and in 10122 inside left-end face of sliding slot
Portion, the skewback 10125, which is integrated, is set to 10123 right side of sliding block, and 10125 right side of skewback is in from bottom to top
The inclined plane shape of decrement, the limited block 10126 is welded at the top of 10125 right side of skewback and right side bottom, is convenient for workpiece
Quick-clamped.
Wherein, the fixed link 1010, support frame 1011 and clamping structure 1012 are symmetrical arranged that there are two in 1 inside of furnace body
At left and right sides of bottom face, convenient for workpiece is clamped.
Wherein, in 1010 outside of fixed link there are two the installations of support frame as described above 1011, so that the rotation of fixed link 1010 is more
Add stabilization.
Wherein, the 1 inner lower edge left side of face of furnace body corresponds to connecting rod 106 and offers a round turn trough, so that
Connecting rod 106 is more steady in the process of rotation.
Wherein, the side surface of the drive rod 104 and connecting rod 106 is flush, so that preferably drive connects sensor bar 104
Extension bar 106 rotates.
Wherein, the right side of the skewback 10125 is provided with skid resistance strip in length and breadth, prevents workpiece sliding between skewback 10125
It is dynamic.
Wherein, the 7 model yct160-4ayct motor of motor, horsepower is larger, and facilitates adjusting revolving speed.
Wherein, 106 material of connecting rod is metal steel material, and heat-resisting quantity is preferable.
Described in this patent: drive bevel gear 108, angular wheel are also referred to as bevel gear, bevel gear, for intersecting between centers
Transmission can change transmission direction compared with cylindricality gear, and single staged transmission ratio can be up to 8 to 6, straight-tooth and helical bevel gear
Design, manufacture and installation are relatively simple, but noise is larger, are used for low speed rotation (< 5m/s)；Straight Bevel Gear Drive transmits power
Can be to 370 kilowatts, 5 meter per second of peripheral speed, helical bevel gear is driven smooth running, and gear capacity is higher, but manufacture compared with
Difficulty, application are less.
Working principle: being pulled out upwards by bell 3 by special tool separate with furnace body 1 first, then will need into
The workpiece of row carburizing is placed between two skewbacks 10125, by pushing down on workpiece so that two 10125 stress of skewback to
Two sides are mobile, and skewback 10125 slides in sliding slot 10122 with movable slider 110123, while compressed spring 10124 is forced
The pressure to workpiece is cancelled in contracting after workpiece enters between four limited blocks 10126, and sliding block 10123 is by compressed spring
10124 elastic force drives skewback 10125 relatively radially to move by Workpiece clamping, then by the polygon prism 105 of 104 bottom of drive rod
It is directed at more rib slots at 106 top of connecting rod and places bell 3 downwards, it will lock 4 and 5 phase of latch hook after bell 3 is steadily placed
Connection, while feed pipe 6 and the supply source of external carbon nitrogen mixture gas being attached, so that external carbon nitrogen mixture gas
It is entered inside furnace body 1 by feed pipe 6, motor 7 and heater 9 is started by controller 2, so that motor 7 obtains electricity output end
Rotation, and it is even to drive the rotation of flabellum 8 to blow the carbon nitrogen mixture gas in furnace body 1, is heated by heater 9 to labor cost,
Carbon is penetrated into workpiece simultaneously, while motor 7 obtains electric drive driving gear 101 and rotates, and driving gear 101 passes through chain
102 drive driven gear 103 to rotate, and driven gear 103 then drives drive rod 104 to rotate, and drive rod 104 passes through more ribs
Column 105 drives connecting rod 106 and the rotation of drive bevel gear 108 and drive bevel gear 108 to drive 109 He of driven wheel of differential
Fixed link 1010 rotates, so that real fixed link 1010 drives fixed plate 10121, sliding block 10123, skewback 10125 and two skewbacks
Between workpiece rotate heated carburizing.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (8)
1. a kind of controllable carburizer of novel seal, including furnace body (1), controller (2), bell (3), lock (4), latch hook (5), into
Expects pipe (6), motor (7), flabellum (8) and heater (9), controller (2) rear end face are equipped with controller (2), the furnace
Lid (3) is tightly attached to furnace body (1) top end face；
It is characterized by also including rotational structure (10), the rotational structure (10) is set to furnace body (1) inner lower edge, described
Rotational structure (10) by driving gear (101), chain (102), driven gear (103), drive rod (104), polygon prism (105),
Connecting rod (106), fixing sleeve (107), drive bevel gear (108), driven wheel of differential (109), fixed link (1010), support frame
(1011) it is formed with clamping structure (1012), driving gear (101) inner ring is fixedly connected on motor (7) output shaft, described
Left and right ends are intermeshed with driven gear (103) left side and driving gear (101) right side respectively on the inside of chain (102),
Driven gear (103) top end face is rotatablely connected by shaft and bell (3) bottom face, and the drive rod (104) is fixed to insert
It is connected to driven gear (103) inner lower edge, the polygon prism (105) is set in the middle part of drive rod (104) bottom face, and polygon prism
(105) kissing fits in furnace body together in the more rib slots inside opened up in the middle part of connecting rod (106) top end face, the connecting rod (106)
(1) inner lower edge left side of face, the fixing sleeve (107) are welded in furnace body (1) inside left-end face, and fixing sleeve (107) inner ring with
Connecting rod (106) side surface is flexibly connected, and the drive bevel gear (108) is welded in connecting rod (106) outer lower end, it is described from
It is intermeshed on the right side of dynamic bevel gear (109) top end face and drive bevel gear (108) bottom face, the fixed link (1010) is welded in
In the middle part of driven wheel of differential (109) right side, support frame as described above (1011) is locked on furnace body (1) inner lower edge face, and support frame
(1011) inner ring is flexibly connected with fixed link (1010) end face outside, and the clamping structure (1012) is set on the inside of furnace body (1).
2. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: the lock (4) is installed on
(4) rear end face bottom is latched, and latches the latch hook (5) that (4) match with are arranged at the top of furnace body (1) rear end face, the feed pipe
(6) fixed to be plugged on the right side of bell (3) top end face, the motor (7) is locked in the middle part of bell (3) top end face, and motor (7) is defeated
Shaft is through bell (3) bottom face middle part, and flabellum (8) inside lock is together in motor (7) output shaft, the heater (9)
It is installed on furnace body (1) inner wall, the motor (7) and heater (9) pass through the first port and second port on microprocessor
It is electrically connected with controller (2).
3. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: the clamping structure (1012)
By fixed plate (10121), sliding slot (10122), sliding block (10123), compressed spring (10124), skewback (10125) and limited block
(10126) it forms, the fixed plate (10121) is locked on fixed link (1010) right side, and the sliding slot (10122) vertically opens up
In the middle part of fixed plate (10121) right side, the sliding block (10123) horizontally slips along sliding slot (10122) inside, the compression
Spring (10124) both ends are respectively fixedly connected in the middle part of sliding block (10123) left side and in sliding slot (10122) inside left-end face
Portion, the skewback (10125), which is integrated, is set to sliding block (10123) right side, and skewback (10125) right side be in by
The inclined plane shape of lower and upper decrement, the limited block (10126) is welded at the top of skewback (10125) right side and right side bottom.
4. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: the fixed link (1010),
Support frame (1011) and clamping structure (1012) are symmetrical arranged that there are two at left and right sides of furnace body (1) inner lower edge face.
5. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: support frame as described above (1011) peace
There are two on the outside of fixed link (1010) for dress.
6. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: bottom on the inside of the furnace body (1)
Connecting rod (106) is corresponded on the left of end face offers a round turn trough.
7. the controllable carburizer of a kind of novel seal according to claim 1, it is characterised in that: the drive rod (104) and
The side surface of connecting rod (106) is flush.
8. the controllable carburizer of a kind of novel seal according to claim 3, it is characterised in that: the skewback (10125)
Right side is provided with skid resistance strip in length and breadth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910692317.9A CN110284098A (en) | 2019-07-30 | 2019-07-30 | A kind of controllable carburizer of novel seal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910692317.9A CN110284098A (en) | 2019-07-30 | 2019-07-30 | A kind of controllable carburizer of novel seal |
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| Publication Number | Publication Date |
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| CN110284098A true CN110284098A (en) | 2019-09-27 |
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ID=68024197
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| CN201910692317.9A Pending CN110284098A (en) | 2019-07-30 | 2019-07-30 | A kind of controllable carburizer of novel seal |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113832428A (en) * | 2021-08-24 | 2021-12-24 | 江艺东 | Apparatus for maintaining carbon stability during quenching heating |
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