CN110283673B - Automatic die forming method - Google Patents
Automatic die forming method Download PDFInfo
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- CN110283673B CN110283673B CN201910394085.9A CN201910394085A CN110283673B CN 110283673 B CN110283673 B CN 110283673B CN 201910394085 A CN201910394085 A CN 201910394085A CN 110283673 B CN110283673 B CN 110283673B
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/14—Shaping
- C11D13/16—Shaping in moulds
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/22—Cutting
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Abstract
An automatic die forming method comprises the steps that a forming device comprises a forming box and a cutting device arranged in the forming box, wherein the cutting device comprises a force storage mechanism and a cutting mechanism, the force storage mechanism lifts an inertia block upwards through winding of a wire wheel to store force, and releases and presses the cutting mechanism to cut long soap strips after the force storage is finished, a power cavity is formed in the forming box, a power device is arranged in the power cavity, a switching cavity is formed in the forming box, and a power switching device is arranged in the switching cavity; this device mechanism is simple, uses portably, places the rectangular soap of making in this device, can realize cutting and the full-automatic completion of pattern suppression, has improved efficiency greatly, has saved the labour, and the cost is reduced has still avoided the cutting edge that manual cutting caused simultaneously to be irregular, and perhaps the knife mark that the dynamics is inhomogeneous to cause is more in disorder, has reduced the quality of handmade soap.
Description
Technical Field
The invention relates to the technical field of soap agent forming, in particular to an automatic die forming method.
Background
Along with the improvement of the living standard of people, the requirements of people on daily necessities are higher and higher, the handmade soap which is made of pure nature and has good quality is popular with people, the handmade soap is simple to manufacture, so that a plurality of workshops for manufacturing the handmade soap are generated, the finished handmade soap produced in the workshops is generally in a strip shape, then cutting and pattern printing are carried out, manual operation is generally adopted in the traditional method, time and labor are wasted, the cutting quality is difficult to ensure, automation is difficult to realize, and great defects exist, so that the prior art needs to be further improved.
Disclosure of Invention
Aiming at the technical defects, the invention provides an automatic die forming method which can overcome the defects.
The invention relates to an automatic die forming method, wherein the forming equipment comprises a forming box and a cutting device arranged in the forming box, the cutting device comprises a power storage mechanism and a cutting mechanism, the power storage mechanism lifts an inertia block upwards through a wire wheel winding wire to store power, and releases and presses down the cutting mechanism to cut long soap after the power storage is finished, a power cavity is arranged in the forming box, a power device is arranged in the power cavity, a switching cavity is arranged in the forming box, a power switching device is arranged in the switching cavity, the power device is matched with the power switching device, the power switching device enables the cutting device and the power device to circularly separate and match by controlling the switching control rod to move left and right, a material pushing device is arranged in the power cavity and matched with the power device, under the action of the power switching device, when the pushing device pushes materials, the cutting device does not act, a pressure die cavity is arranged in the forming box, a die assembly is arranged in the pressure die cavity and comprises a transposition mechanism, the transposition mechanism is matched with the force accumulation mechanism through a disc-shaped ratchet mechanism, the transposition mechanism can be driven to act when the force accumulation mechanism accumulates force, after the cutting is finished, the transposition mechanism can transpose the cut soap and convey the soap to a specified position for die pressing, and meanwhile, the die assembly is matched with the cutting device, so that the die pressing is carried out while the cutting is carried out;
the method is technically characterized in that: the cutting device is characterized in that a power device is started, the power device drives a material pushing device to move to push long soap bars to a cutting position, a force storage mechanism in the cutting device stores force, a transposition mechanism performs transposition, when pushing is completed, the force storage mechanism in the cutting device stores force, completes and releases the force to enable the cutting mechanism to cut, and the cutting mechanism drives a die assembly to move to perform die pressing during cutting.
Preferably, the power device comprises a power cavity arranged in the forming box, a motor is fixedly arranged on the bottom wall of the power cavity, a pulley cavity positioned on the right side of the power cavity is arranged in the forming box, the right end of the motor is in power connection with a power shaft of which the right end extends into the pulley cavity, a sector gear fixedly connected onto the power shaft is arranged in the power cavity, a switching transmission matched belt pulley fixedly connected onto the right end of the power shaft is arranged in the pulley cavity, a hollow shaft is rotatably arranged on the right wall of the power cavity, a power storage transmission belt pulley is fixedly arranged on the hollow shaft, a switching cavity positioned on the right side of the power cavity is arranged in the forming box, a power storage transmission shaft of which the right end extends into the switching cavity is rotatably arranged on the left wall of the power cavity, and a power storage transmission matched belt pulley matched with the power storage transmission belt pulley is arranged, a threaded hole gear meshed with the sector gear is fixedly arranged at the left end of the hollow shaft;
the method is characterized in that: the motor starts drive power shaft rotates, power shaft drives switch transmission cooperation belt pulley and rotate and do power switching device provides power, power shaft drives sector gear rotates and does blevile of push provides power, sector gear drives thereby screw hole gear revolve drives the hollow shaft rotates, the hollow shaft drives hold power transmission belt pulley does cutting device provides power.
Preferably, the material pushing device comprises a material placing cavity which is arranged in the forming box and located on the right side of the power cavity, the material placing cavity is communicated with the power cavity and is opened forwards, an openable door (not shown) is arranged at the opening, a material pushing block is arranged in the material placing cavity in a sliding mode, a material pushing screw rod is fixedly arranged on the left end face of the material pushing block, the left end of the material pushing screw rod extends into the power cavity and is in threaded fit with the threaded hole gear, and long bar soap is placed in the material placing cavity;
the method is characterized in that: sector gear intermittent type drives screw hole gear revolve, screw hole gear revolve makes it moves to the right to push away the material lead screw, it drives to push away the material lead screw the material piece moves to the right and promotes rectangular soap to the right.
Preferably, the power switching device comprises a switching transmission shaft rotatably arranged on the left wall of the switching cavity, a switching transmission belt pulley matched with the switching transmission matching belt pulley is fixedly arranged on the switching transmission shaft, a switching matching bevel gear is fixedly arranged at the right end of the switching transmission shaft, a switching bevel gear shaft is rotatably arranged on the rear wall of the switching cavity, a switching bevel gear meshed with the switching matching bevel gear is fixedly arranged at the front end of the switching bevel gear shaft, a switching chute is arranged in the right wall of the switching cavity, a switching slider is slidably arranged in the switching chute, a switching connecting rod with the left end hinged with the front end surface of the switching bevel gear is hinged on the front end surface of the switching slider, a spline block fixedly connected to the right end of the power storage transmission shaft is arranged in the switching cavity, a spline hole is arranged on the right end surface of the spline block, and a switching control rod with the upper end extending into, a spline switching shaft is rotatably arranged on the switching control rod, a spline sleeve is rotatably arranged on the right wall of the switching cavity, the right end of the spline switching shaft is matched with the spline sleeve, and the left end of the spline switching shaft can be matched with the spline block;
the method is characterized in that: the power shaft drives switch transmission cooperation belt pulley and rotates, switch transmission cooperation belt pulley and drive switch transmission belt pulley and rotate, switch transmission belt pulley and drive switch transmission shaft and rotate, switch transmission belt pulley and drive switch cooperation bevel gear and rotate, switch cooperation bevel gear and drive switch bevel gear and rotate, switch bevel gear and drive switch bevel gear shaft and rotate, switch bevel gear shaft and pass through switch the connecting rod and drive switch slider left and right loop motion, make spline switch shaft with spline piece intermittent type cooperation.
Preferably, the cutting device comprises a transposition transmission cavity arranged in the forming box and positioned on the right side of the switching cavity, a force storage cavity positioned on the lower side of the transposition transmission cavity is arranged in the forming box, the force storage comprises a reel shaft rotatably arranged on the right wall of the transposition transmission cavity, the left end of the reel shaft is in spline fit with the spline sleeve, a reel is fixedly arranged on the reel shaft, a pull wire is wound on the reel, the left wall and the right wall of the force storage cavity are symmetrically provided with lifting block chutes, lifting blocks are slidably arranged between the lifting block chutes, the upper end surface of each lifting block is fixedly connected with the lower end of the pull wire, clamping cavities are symmetrically arranged in the lower end surface of each lifting block, clamping rods are slidably arranged in the clamping cavities, the clamping rods are fixedly connected with the outer wall bodies of the clamping cavities through jacking springs, and lower inclined blocks are fixedly arranged on the opposite end surfaces of the clamping rods, the lifting block is provided with upper inclined block sliding cavities communicated with the clamping cavity in a bilateral symmetry manner, the upper inclined block sliding cavities are provided with upper inclined blocks with lower ends abutting against the lower inclined blocks in a sliding manner, the upper end faces of the upper inclined blocks are fixedly provided with limiting plates, the opposite end faces of the clamping rods are fixedly provided with positioning and matching inclined blocks, the rear wall of the force storage cavity is provided with an inertia block sliding groove, a lifting connecting rod is arranged in the inertia block sliding groove in a sliding manner, and the left end face and the right end face of the lifting connecting rod are fixedly provided with positioning inclined blocks matched with the positioning and matching inclined blocks;
the cutting reset cavity is arranged at the lower side of the power storage cavity and communicated with the power storage cavity, a cutting mechanism is arranged in the cutting reset cavity, the cutting mechanism comprises an inertia block fixedly arranged at the lower end of the lifting connecting rod, a cutting transmission block is arranged in the cutting reset cavity in a sliding manner, the upper end surface of the cutting transmission block is abutted against the lower end surface of the inertia block, the lower end surface of the cutting transmission block is fixedly connected with the bottom wall of the cutting reset cavity through a cutting knife reset spring, and a cutting knife is fixedly arranged on the lower end surface of the cutting transmission block;
the method is characterized in that: the utility model discloses a cutting device, including cutting transmission block, cutting knife, switching control lever, spline switching shaft, line wheel, power storage mechanism, limiting plate, oblique piece, switching control lever, spline switching shaft, spline piece, inertia piece, spring action, the line wheel rotates and drives the line wheel begins the spiral line, drives power storage mechanism rises, when rising to the assigned position the limiting plate pushes down go up the sloping piece, it pushes down to go up the sloping piece, it makes to push down the sloping piece pushes down the sloping piece is kept away from each other, the sloping piece drops down through inertia drive on the cutting transmission block thereby it drives to cut the cutting knife descends to cut, when the rising connecting rod is put down, the switching control lever drives spline switching shaft moves right and makes spline switching shaft with the spline piece breaks away from the cooperation, the piece resets under the.
Preferably, the die assembly comprises a direction-changing matching bevel gear fixedly arranged on the reel shaft and positioned on the right side of the reel, a first direction-changing transmission shaft is rotatably arranged on a wall body extending from the left wall of the direction-changing transmission cavity, the upper end of the first direction-changing transmission shaft is fixedly provided with the direction-changing bevel gear meshed with the direction-changing matching bevel gear, a die cavity which is positioned on the lower side of the direction-changing transmission cavity and communicated with the material placing cavity is arranged in the forming box, the bottom wall of the direction-changing transmission cavity is rotatably provided with a second direction-changing transmission shaft the lower end of which extends into the die cavity, the second direction-changing transmission shaft is matched with the first direction-changing transmission shaft through a disc-shaped ratchet mechanism, the die cavity is provided with a transposition mechanism, the transposition mechanism comprises a transposition disc fixedly arranged at the lower end of the second direction-, a material receiving plate is fixedly arranged on the upper end face of the transposition rod;
the cutting device is characterized by further comprising a linkage rod sliding chute which is arranged on the left wall of the die pressing cavity and communicated with the cutting reset cavity, a linkage rod which is in sliding fit with the linkage rod sliding chute and extends rightwards into the die pressing cavity is fixedly arranged on the right end face of the cutting transmission block, a die pressing plate sliding chute is arranged in the right wall of the die pressing cavity, a die pressing plate is arranged in the die pressing plate sliding chute in a sliding mode, the lower end face of the die pressing plate is fixedly connected with the bottom wall of the die pressing plate sliding chute through a die pressing spring, a cam shaft is rotatably arranged on the rear wall of the die pressing cavity, a die pressing transmission gear meshed with the die pressing plate rack is fixedly arranged on the cam shaft, and a cam which is located on the front side of the die pressing transmission gear and abuts against the upper;
the method is characterized in that: the line shaft drives the turning matching bevel gear to rotate, the turning matching bevel gear drives the turning bevel gear to rotate, the turning bevel gear drives the second transposition transmission shaft to rotate through the disc-shaped ratchet mechanism, the second transposition transmission shaft drives the transposition disc to rotate, the transposition disc drives the transposition rod to rotate so as to drive the material receiving plate to rotate for transposition, the linkage rod drives the pressing die rack to descend when the cutting device performs cutting, the pressing die rack drives the pressing die transmission gear to rotate, the pressing die transmission gear drives the cam shaft to rotate, and the cam shaft drives the cam to rotate so as to descend the pressing die plate to press patterns on the upper surface of the cut soap.
To sum up, this device mechanism is simple, uses portably, places the rectangular soap of making in this device, can realize cutting and the full-automatic completion of pattern suppression, has improved efficiency greatly, has saved the labour, and the cost is reduced has still avoided the cutting edge that manual cutting caused to be irregular simultaneously, and perhaps the dynamics is inhomogeneous to cause the tool mark more in disorder, has reduced the quality of handmade soap.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view showing the overall structure of a molding apparatus of the present invention;
FIG. 2 is a schematic view of the structure at A in FIG. 1;
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
As shown in fig. 1-2, the automatic die forming method of the device of the present invention includes a forming box 10 and a cutting device disposed in the forming box 10, wherein the cutting device includes a power storage mechanism and a cutting mechanism, the power storage mechanism lifts up an inertia block 74 by winding a wire with a wire wheel 23 to store power and releases and presses down the cutting mechanism to cut the long soap after the power storage is completed, a power chamber 11 is disposed in the forming box 10, a power device is disposed in the power chamber 11, a switching chamber 17 is disposed in the forming box 10, a power switching device is disposed in the switching chamber 17, the power device is engaged with the power switching device, the power switching device controls the switching control rod 20 to move left and right to make the cutting device and the power device circularly disengage and engage, a material pushing device is disposed in the power chamber 11, the material pushing device is matched with the power device, the cutting device does not act when the material pushing device pushes materials under the action of the power switching device, a die cavity 38 is arranged in the forming box 10, a die assembly is arranged in the die cavity 38 and comprises a transposition mechanism, the transposition mechanism is matched with the force storage mechanism through a disc-shaped ratchet mechanism 36, the transposition mechanism can be driven to act when the force storage mechanism stores force, the transposition mechanism can convert the cut soap after cutting is completed, the soap is conveyed to a specified position for die pressing, and meanwhile, the die assembly is matched with the cutting device, so that die pressing is carried out while cutting is carried out.
Beneficially, the power device includes a power cavity 11 disposed in the forming box 10, a motor 65 is fixedly disposed on the bottom wall of the power cavity 11, a pulley cavity 61 located on the right side of the power cavity 11 is disposed in the forming box 10, a power shaft 64 with a right end extending into the pulley cavity 61 is power-connected to the right end of the motor 65, a sector gear 63 fixedly connected to the power shaft 64 is disposed in the power cavity 11, a switching transmission matching pulley 59 fixedly connected to the right end of the power shaft 64 is disposed in the pulley cavity 61, a hollow shaft 13 is rotatably disposed on the right wall of the power cavity 11, a power storage transmission pulley 14 is fixedly disposed on the hollow shaft 13, a switching cavity 17 located on the right side of the power cavity 11 is disposed in the forming box 10, a power storage transmission shaft 16 with a right end extending into the switching cavity 17 is rotatably disposed on the left wall of the power cavity 11, a power storage transmission matching belt pulley 15 matched with the power storage transmission belt pulley 14 is arranged in the power cavity 11, and a threaded hole gear 12 meshed with the sector gear 63 is fixedly arranged at the left end of the hollow shaft 13.
Advantageously, the material pushing device comprises a material placing cavity 57 arranged in the forming box 10 and located on the right side of the power cavity 11, the material placing cavity 57 is communicated with the power cavity 11 and is opened forwards, an openable door (not shown) is arranged at the opening, a material pushing block 58 is slidably arranged in the material placing cavity 57, a material pushing screw rod 66 with a left end extending into the power cavity 11 and in threaded fit with the threaded hole gear 12 is fixedly arranged on the left end face of the material pushing block 58, and long bar soap is placed in the material placing cavity 57.
Advantageously, the power switching device comprises a switching transmission shaft 82 rotatably disposed on the left wall of the switching cavity 17, a switching transmission belt pulley 30 engaged with the switching transmission engagement belt pulley 59 is fixedly disposed on the switching transmission shaft 82, a switching engagement bevel gear 31 is fixedly disposed at the right end of the switching transmission shaft 82, a switching bevel gear shaft 32 is rotatably disposed on the rear wall of the switching cavity 17, a switching bevel gear 29 engaged with the switching engagement bevel gear 31 is fixedly disposed at the front end of the switching bevel gear shaft 32, a switching chute 28 is disposed in the right wall of the switching cavity 17, a switching slider 27 is slidably disposed in the switching chute 28, a switching connecting rod 33 whose left end is hinged to the front end of the switching bevel gear 29 is hinged to the front end of the switching slider 27, a spline block 18 fixedly connected to the right end of the power storage transmission shaft 16 is disposed in the switching cavity 17, and a spline hole is disposed at the right end, the upper end face of the switching slide block 27 is fixedly provided with a switching control rod 20, the upper end of the switching control rod 20 extends into the switching cavity 17, a spline switching shaft 19 is arranged on the switching control rod 20 in a rotating mode, a spline sleeve 21 is arranged on the right wall of the switching cavity 17 in a rotating mode, the right end of the spline switching shaft 19 is matched with the spline sleeve 21, and the left end of the spline switching shaft can be matched with the spline block 18.
Beneficially, the cutting device includes a transposition transmission cavity 34 disposed in the forming box 10 and located on the right side of the switching cavity 17, a power storage cavity 24 located on the lower side of the transposition transmission cavity 34 is disposed in the forming box 10, the power storage includes a reel shaft 22 rotatably disposed on the right wall of the transposition transmission cavity 34, the left end of the reel shaft 22 is in spline fit with the spline housing 21, a reel 23 is fixedly disposed on the reel shaft 22, a pull wire is wound on the reel 23, lifting block sliding grooves 70 are symmetrically disposed on the left and right walls of the power storage cavity 24, a lifting block 73 is slidably disposed between the lifting block sliding grooves 70, the upper end surface of the lifting block 73 is fixedly connected with the lower end of the pull wire, a clamping cavity 71 is symmetrically disposed on the left and right in the lower end surface of the lifting block 73, a clamping rod 78 is slidably disposed in the clamping cavity 71, and the clamping rod 78 is fixedly connected with the outer side wall body of the clamping cavity 71 through a, a lower inclined block 79 is fixedly arranged on the opposite end face of the clamping rod 78, an upper inclined block sliding cavity 69 communicated with the clamping cavity 71 is symmetrically arranged in the ascending block 73 from left to right, an upper inclined block 80 with the lower end abutting against the lower inclined block 79 is slidably arranged in the upper inclined block sliding cavity 69, a limiting plate 81 is fixedly arranged on the upper end face of the upper inclined block 80, a positioning matching inclined block 77 is fixedly arranged on the opposite end face of the clamping rod 78, an inertia block sliding groove 68 is arranged on the rear wall of the force storage cavity 24, an ascending connecting rod 75 is slidably arranged in the inertia block sliding groove 68, and positioning inclined blocks 76 matched with the positioning matching inclined block 77 are fixedly arranged on the left end face and the right end face of the ascending connecting rod 75;
still including set up in hold power chamber 24 downside and with the cutting chamber 67 that resets that holds power chamber 24 intercommunication, be equipped with cutting mechanism in the cutting chamber 67 that resets, cutting mechanism including fixed set up in inertia piece 74 of 75 lower extremes of connecting rod rises, it is equipped with cutting transmission piece 55 to slide in the cutting chamber 67 that resets, cutting transmission piece 55 up end with the terminal surface offsets under inertia piece 74, terminal surface passes through cutting knife reset spring 50 under the cutting transmission piece 55 with cutting chamber 67 diapire fixed connection resets, the terminal surface is fixed to be equipped with cutting knife 51 under the cutting transmission piece 55.
Advantageously, the die assembly comprises a direction-changing matching bevel gear 26 fixedly arranged on the reel shaft 22 and positioned on the right side of the reel 23, a first direction-changing transmission shaft 35 is rotatably arranged on the wall body extending out of the left wall of the direction-changing transmission cavity 34, a direction-changing bevel gear 25 meshed with the direction-changing matching bevel gear 26 is fixedly arranged at the upper end of the first direction-changing transmission shaft 35, a die cavity 38 positioned on the lower side of the direction-changing transmission cavity 34 and communicated with the material placing cavity 57 is arranged in the forming box 10, a second direction-changing transmission shaft 37 is rotatably arranged on the bottom wall of the direction-changing transmission cavity 34 and extends into the die cavity 38 at the lower end, the second direction-changing transmission shaft 37 is matched with the first direction-changing transmission shaft 35 through a disc-shaped ratchet mechanism 36, the die cavity 38 is provided with a position-changing mechanism, the position-changing mechanism, the upper end face of the transposition plate 52 is bilaterally and symmetrically fixedly provided with transposition rods 53, and the upper end face of each transposition rod 53 is fixedly provided with a material receiving plate 54;
the device also comprises a linkage rod chute 45 which is arranged on the left wall of the die pressing cavity 38 and communicated with the cutting reset cavity 67, a linkage rod 40 which is in sliding fit with the linkage rod sliding groove 45 and extends rightwards into the die pressing cavity 38 is fixedly arranged on the right end face of the cutting transmission block 55, a die pressing rack 39 is fixedly arranged at the right end of the linkage rod 40, a die pressing plate sliding groove 42 is arranged in the right wall of the die pressing cavity 38, a die plate 44 is arranged in the die plate sliding groove 42 in a sliding manner, the lower end surface of the die plate 44 is fixedly connected with the bottom wall of the die plate sliding groove 42 through a die spring 43, a cam shaft 46 is rotatably arranged on the rear wall of the die cavity 38, a die transmission gear 47 meshed with the die rack 39 is fixedly arranged on the cam shaft 46, the cam shaft 46 is fixedly provided with a cam 41 which is positioned at the front side of the die transmission gear 47 and is abutted against the upper end surface of the die plate 44.
The applicant will now specifically describe an automated mould forming method of the present application with reference to figures 1-2 and the above description:
in the initial state, the spline block 18 is engaged with the spline switching shaft 19, the rising block 73 is located at the lowest point, and the positioning engaging inclined block 77 is engaged with the positioning inclined block 76;
when cutting is started, the motor 65 drives the power shaft 64 to rotate, the power shaft 64 drives the sector gear 63 to rotate, the sector gear 63 intermittently drives the threaded hole gear 12 to rotate, the threaded hole gear 12 rotates to enable the pushing material screw 66 to move rightwards, the pushing material screw 66 drives the pushing material block 58 to move rightwards to push the long soap rightwards, when pushing material, the power storage transmission belt pulley 14 drives the power storage transmission matched belt pulley 15 to rotate, the power storage transmission matched belt pulley 15 drives the power storage transmission shaft 16 to rotate, the power storage transmission shaft 16 drives the spline block 18 to rotate, the spline block 18 drives the spline switching shaft 19 to rotate, the spline switching shaft 19 drives the spline housing 21 to rotate, the spline housing 21 drives the line wheel shaft 22 to rotate, the line wheel 22 rotates to drive the line wheel 23 to start winding, the ascending block 73 is driven to ascend, when the ascending block ascends to a specified position, the limiting plate 81 presses the ascending block 80 downwards, the ascending block 80 presses downwards to enable the descending block 79 to be away from each other, the lower inclined block 79 drives the clamping rod 78 to be away from each other, the positioning matching inclined block 77 is separated from the positioning inclined block 76 to be matched to lower the ascending connecting rod 75, the inertia block 74 falls on the cutting transmission block 55 to drive the cutting transmission block 55 to descend through inertia so as to drive the cutting knife 51 to descend for cutting, when the ascending connecting rod 75 is lowered, the power shaft 64 drives the switching transmission matching belt pulley 59 to rotate, the switching transmission matching belt pulley 59 drives the switching transmission belt pulley 30 to rotate, the switching transmission belt pulley 30 drives the switching transmission shaft 82 to rotate, and the switching transmission belt pulley 30 drives the switching matching bevel gear 31 to rotate, the switching matching bevel gear 31 drives the switching bevel gear 29 to rotate, the switching bevel gear 29 drives the switching bevel gear shaft 32 to rotate, the switching bevel gear shaft 32 drives the switching slide block 27 to move rightwards through the switching connecting rod 33, so that the spline switching shaft 19 is disengaged from the spline block 18, the rising block 73 is reset under the action of gravity, and the inertia block 74 is reset under the action of a spring so that the positioning inclined block 76 is matched with the positioning matching inclined block 77 again;
during cutting, the line shaft 22 drives the direction-changing matching bevel gear 26 to rotate, the direction-changing matching bevel gear 26 drives the direction-changing bevel gear 25 to rotate, the direction-changing bevel gear 25 drives the second transposition transmission shaft 37 to rotate through the disc-shaped ratchet mechanism 36, the second transposition transmission shaft 37 drives the transposition disc 52 to rotate, the transposition disc 52 drives the transposition rod 53 to rotate so as to drive the material receiving plate 54 to rotate for transposition, when the cutting device performs cutting, the linkage rod 40 drives the die rack 39 to descend, the die rack 39 drives the die transmission gear 47 to rotate, the die transmission gear 47 drives the cam shaft 46 to rotate, and the cam shaft 46 drives the cam 41 to rotate so as to descend the die plate 44 to press the upper surface of the cut soap to perform pattern pressing.
To sum up, this device mechanism is simple, uses portably, places the rectangular soap of making in this device, can realize cutting and the full-automatic completion of pattern suppression, has improved efficiency greatly, has saved the labour, and the cost is reduced has still avoided the cutting edge that manual cutting caused to be irregular simultaneously, and perhaps the dynamics is inhomogeneous to cause the tool mark more in disorder, has reduced the quality of handmade soap.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
Claims (1)
1. An automatic die forming method comprises a forming box and a cutting device arranged in the forming box, wherein the cutting device comprises a power storage mechanism and a cutting mechanism, the power storage mechanism lifts an inertia block upwards through a wire wheel winding wire to store power, and releases and presses down the cutting mechanism to cut long soap after the power storage is completed, a power cavity is arranged in the forming box, a power device is arranged in the power cavity, a switching cavity is arranged in the forming box, a power switching device is arranged in the switching cavity and is matched with the power switching device, the power switching device controls the switching control rod to move left and right to enable the cutting device and the power device to circularly separate from and match, a material pushing device is arranged in the power cavity and is matched with the power device, under the action of the power switching device, when the pushing device pushes materials, the cutting device does not act, a pressure die cavity is arranged in the forming box, a die assembly is arranged in the pressure die cavity and comprises a transposition mechanism, the transposition mechanism is matched with the force accumulation mechanism through a disc-shaped ratchet mechanism, the transposition mechanism can be driven to act when the force accumulation mechanism accumulates force, after the cutting is finished, the transposition mechanism can transpose the cut soap and convey the soap to a specified position for die pressing, and meanwhile, the die assembly is matched with the cutting device, so that the die pressing is carried out while the cutting is carried out;
the method is technically characterized in that: starting a power device, wherein the power device drives the material pushing device to act to push the long soap to a cutting position, a force storage mechanism in the cutting device stores force, the transposition mechanism carries out transposition, when the material pushing is finished, the force storage mechanism in the cutting device finishes storing force and releases the force to enable the cutting mechanism to cut, and the cutting mechanism drives the die assembly to act to carry out die pressing while the cutting is carried out;
the power device comprises a power cavity arranged in the forming box, a motor is fixedly arranged on the bottom wall of the power cavity, a belt pulley cavity positioned on the right side of the power cavity is arranged in the forming box, the right end of the motor is in power connection with a power shaft of which the right end extends into the belt pulley cavity, a sector gear fixedly connected onto the power shaft is arranged in the power cavity, a switching transmission matched belt pulley fixedly connected onto the right end of the power shaft is arranged in the belt pulley cavity, a hollow shaft is arranged on the right wall of the power cavity in a rotating manner, a power storage transmission belt pulley is fixedly arranged on the hollow shaft, a switching cavity positioned on the right side of the power cavity is arranged in the forming box, a power storage transmission shaft of which the right end extends into the switching cavity is arranged on the left wall of the power cavity in a rotating manner, and a power storage transmission matched belt pulley, a threaded hole gear meshed with the sector gear is fixedly arranged at the left end of the hollow shaft;
the motor starts the driving power shaft to rotate, the power shaft drives the switching transmission to be matched with the belt pulley to rotate so as to provide power for the power switching device, the power shaft drives the sector gear to rotate so as to provide power for the pushing device, the sector gear drives the threaded hole gear to rotate so as to drive the hollow shaft to rotate, and the hollow shaft drives the power storage transmission belt pulley to provide power for the cutting device;
the material pushing device comprises a material placing cavity which is arranged in the forming box and is positioned on the right side of the power cavity, the material placing cavity is communicated with the power cavity and is opened forwards, an openable door is arranged at the opening, a material pushing block is arranged in the material placing cavity in a sliding mode, a material pushing lead screw is fixedly arranged on the left end face of the material pushing block, the left end of the material pushing lead screw extends into the power cavity and is in threaded fit with the threaded hole gear, and long bar soap is placed in the material placing cavity;
the sector gear intermittently drives the threaded hole gear to rotate, the threaded hole gear rotates to enable the material pushing screw rod to move rightwards, and the material pushing screw rod drives the material pushing block to move rightwards to push the long soap rightwards;
the power switching device comprises a switching transmission shaft rotatably arranged on the left wall of the switching cavity, a switching transmission belt pulley matched with the switching transmission matched belt pulley is fixedly arranged on the switching transmission shaft, a switching matched bevel gear is fixedly arranged at the right end of the switching transmission shaft, a switching bevel gear shaft is rotatably arranged on the rear wall of the switching cavity, a switching bevel gear meshed with the switching matched bevel gear is fixedly arranged at the front end of the switching bevel gear shaft, a switching chute is arranged in the right wall of the switching cavity, a switching slider is slidably arranged in the switching chute, a switching connecting rod with the left end hinged with the front end surface of the switching bevel gear is hinged with the front end surface of the switching slider, a spline block fixedly connected to the right end of the power storage transmission shaft is arranged in the switching cavity, a spline hole is arranged on the right end surface of the spline block, and a switching control rod with the upper end extending, a spline switching shaft is rotatably arranged on the switching control rod, a spline sleeve is rotatably arranged on the right wall of the switching cavity, the right end of the spline switching shaft is matched with the spline sleeve, and the left end of the spline switching shaft can be matched with the spline block;
the power shaft drives the switching transmission fit belt pulley to rotate, the switching transmission fit belt pulley drives the switching transmission belt pulley to rotate, the switching transmission belt pulley drives the switching transmission shaft to rotate, the switching transmission belt pulley drives the switching fit bevel gear to rotate, the switching fit bevel gear drives the switching bevel gear to rotate, the switching bevel gear drives the switching bevel gear shaft to rotate, and the switching bevel gear shaft drives the switching slider to do left-right circular motion through the switching connecting rod, so that the spline switching shaft and the spline block are intermittently matched;
the cutting device comprises a transposition transmission cavity which is arranged in the forming box and positioned on the right side of the switching cavity, a force storage cavity which is positioned on the lower side of the transposition transmission cavity is arranged in the forming box, the force storage comprises a reel shaft which is rotatably arranged on the right wall of the transposition transmission cavity, the left end of the reel shaft is in spline fit with the spline sleeve, a reel is fixedly arranged on the reel shaft, a pull wire is wound on the reel, the left wall and the right wall of the force storage cavity are symmetrically provided with lifting block sliding grooves, lifting blocks are arranged between the lifting block sliding grooves in a sliding manner, the upper end surface of each lifting block is fixedly connected with the lower end of the pull wire, clamping cavities are symmetrically arranged in the lower end surface of each lifting block in a left-right manner, clamping rods are arranged in the clamping cavities in a sliding manner, the clamping rods are fixedly connected with the outer wall bodies of the clamping cavities, the lifting block is provided with upper inclined block sliding cavities communicated with the clamping cavity in a bilateral symmetry manner, the upper inclined block sliding cavities are provided with upper inclined blocks with lower ends abutting against the lower inclined blocks in a sliding manner, the upper end faces of the upper inclined blocks are fixedly provided with limiting plates, the opposite end faces of the clamping rods are fixedly provided with positioning and matching inclined blocks, the rear wall of the force storage cavity is provided with an inertia block sliding groove, a lifting connecting rod is arranged in the inertia block sliding groove in a sliding manner, and the left end face and the right end face of the lifting connecting rod are fixedly provided with positioning inclined blocks matched with the positioning and matching inclined blocks;
the cutting reset cavity is arranged at the lower side of the power storage cavity and communicated with the power storage cavity, a cutting mechanism is arranged in the cutting reset cavity, the cutting mechanism comprises an inertia block fixedly arranged at the lower end of the lifting connecting rod, a cutting transmission block is arranged in the cutting reset cavity in a sliding manner, the upper end surface of the cutting transmission block is abutted against the lower end surface of the inertia block, the lower end surface of the cutting transmission block is fixedly connected with the bottom wall of the cutting reset cavity through a cutting knife reset spring, and a cutting knife is fixedly arranged on the lower end surface of the cutting transmission block;
the wire wheel is driven by the rotation of the wire wheel shaft to start coiling, the force storage mechanism is driven to ascend, when the wire wheel ascends to a specified position, the limiting plate presses the upper inclined block downwards, the upper inclined block presses the lower inclined block to enable the lower inclined block to be away from each other, the lower inclined block drives the clamping rods to be away from each other to enable the ascending connecting rod to be put down, the inertia block falls on the cutting transmission block and drives the cutting transmission block to descend through inertia so as to drive the cutting knife to descend for cutting, when the ascending connecting rod is put down, the switching control rod drives the spline switching shaft to move rightwards so that the spline switching shaft is disengaged from the spline block, the ascending block resets under the action of gravity, and the inertia block resets under the action of a spring so that the positioning inclined block is engaged with the positioning engagement inclined block again;
the die pressing device comprises a direction-changing matching bevel gear fixedly arranged on the reel shaft and positioned on the right side of the reel, a first transposition transmission shaft is rotatably arranged on the wall body extending out of the left wall of the transposition transmission cavity, the upper end of the first transposition transmission shaft is fixedly provided with the direction-changing bevel gear meshed with the direction-changing matching bevel gear, a die pressing cavity which is positioned on the lower side of the transposition transmission cavity and communicated with the material placing cavity is arranged in the forming box, the bottom wall of the transposition transmission cavity is rotatably provided with a second transposition transmission shaft the lower end of which extends into the die pressing cavity, the second transposition transmission shaft is matched with the first transposition transmission shaft through a disc-shaped ratchet mechanism, the die pressing cavity is provided with a transposition mechanism, the transposition mechanism comprises a transposition disc fixedly arranged at the lower end of the second transposition transmission shaft, and transposition rods are fixedly arranged on the, a material receiving plate is fixedly arranged on the upper end face of the transposition rod;
the cutting device is characterized by further comprising a linkage rod sliding chute which is arranged on the left wall of the die pressing cavity and communicated with the cutting reset cavity, a linkage rod which is in sliding fit with the linkage rod sliding chute and extends rightwards into the die pressing cavity is fixedly arranged on the right end face of the cutting transmission block, a die pressing plate sliding chute is arranged in the right wall of the die pressing cavity, a die pressing plate is arranged in the die pressing plate sliding chute in a sliding mode, the lower end face of the die pressing plate is fixedly connected with the bottom wall of the die pressing plate sliding chute through a die pressing spring, a cam shaft is rotatably arranged on the rear wall of the die pressing cavity, a die pressing transmission gear meshed with the die pressing plate rack is fixedly arranged on the cam shaft, and a cam which is located on the front side of the die pressing transmission gear and abuts against the upper;
the line shaft drives the turning matching bevel gear to rotate, the turning matching bevel gear drives the turning bevel gear to rotate, the turning bevel gear drives the second transposition transmission shaft to rotate through the disc-shaped ratchet mechanism, the second transposition transmission shaft drives the transposition disc to rotate, the transposition disc drives the transposition rod to rotate so as to drive the material receiving plate to rotate for transposition, the linkage rod drives the pressing die rack to descend when the cutting device performs cutting, the pressing die rack drives the pressing die transmission gear to rotate, the pressing die transmission gear drives the cam shaft to rotate, and the cam shaft drives the cam to rotate so as to descend the pressing die plate to press patterns on the upper surface of the cut soap.
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| CN201910394085.9A CN110283673B (en) | 2019-05-13 | 2019-05-13 | Automatic die forming method |
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| CN201910394085.9A CN110283673B (en) | 2019-05-13 | 2019-05-13 | Automatic die forming method |
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| CN110283673B true CN110283673B (en) | 2021-04-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207855615U (en) * | 2017-06-13 | 2018-09-14 | 深圳博欧建材有限公司 | Portable soap cutting equipment |
| CN108817119A (en) * | 2018-08-13 | 2018-11-16 | 奇精机械股份有限公司 | A kind of strike block forming die and its processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105567481A (en) * | 2015-12-15 | 2016-05-11 | 福建师范大学 | Handmade soap molding machine |
| CN109231787A (en) * | 2018-11-23 | 2019-01-18 | 乐兰 | A kind of device for dehydrating sladge waste |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207855615U (en) * | 2017-06-13 | 2018-09-14 | 深圳博欧建材有限公司 | Portable soap cutting equipment |
| CN108817119A (en) * | 2018-08-13 | 2018-11-16 | 奇精机械股份有限公司 | A kind of strike block forming die and its processing method |
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Effective date of registration: 20210322 Address after: 266000 Tianheng Town, Jimo City, Qingdao City, Shandong Province Applicant after: QINGDAO HENGTAI MACHINERY ACCESSORIES Co.,Ltd. Address before: 310000 89 binwen Road, Changyi village, Changhe street, Binjiang District, Hangzhou City, Zhejiang Province Applicant before: HANGZHOU SHENGTAN CLOTHING Co.,Ltd. |
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