CN110280997B - Automatic press-fitting device for cotter pin - Google Patents
Automatic press-fitting device for cotter pin Download PDFInfo
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- CN110280997B CN110280997B CN201910668966.5A CN201910668966A CN110280997B CN 110280997 B CN110280997 B CN 110280997B CN 201910668966 A CN201910668966 A CN 201910668966A CN 110280997 B CN110280997 B CN 110280997B
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- press
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- cotter pin
- clamp
- machine
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- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims abstract description 16
- 230000009471 action Effects 0.000 claims description 12
- 230000001939 inductive effect Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012163 sequencing technique Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/12—Alignment of parts for insertion into bores
Abstract
The invention discloses an automatic cotter pin press-fitting device, which comprises: the automatic feeding device comprises a press-fitting machine, an automatic feeding machine, a cotter pin pre-tightening mechanism, a clamp component, a servo indexing turntable component, a safety grating component, a visual detection device and an operation panel of an electric control cabinet; the automatic feeding machine, the cotter pin pre-tightening mechanism, the servo indexing turntable component, the safety grating component and the visual detection device are all arranged on the table top of the press-fitting machine; the servo indexing turntable part is connected with the clamp part to realize multi-station accurate rotation and indexing of the clamp part; the cotter pin pre-tightening mechanism is arranged in the direction of the second station and is aligned with the center position of the punch of the press machine; therefore, the concentricity of the central position of the cotter pin after pre-tightening and the central position of the punch of the press machine and the central position of the pin hole of the workpiece is achieved. The invention solves the defects of inconsistent cotter pin direction, large press-fitting dimensional accuracy deviation, low production efficiency and the like in manual press-fitting.
Description
Technical Field
The invention belongs to the technical field of automatic assembly of mechanical parts, relates to a press-fitting machine, and particularly relates to a cotter pin automatic press-fitting machine detection device.
Background
In the assembly process of a large number of mechanical parts, multi-position and multi-procedure assembly depends on manual operation, so that the operation is not economical and efficient, the assembly direction of products is inconsistent, the assembly dimensional accuracy deviation is large, the quality of the finished products is unstable, and the product mixing, mixing and personnel injury are more easily caused.
In view of the above, it would be desirable to design an automated assembly machine that overcomes the above-described drawbacks of the prior art high volume part assembly processes.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the automatic cotter pin press-fitting machine can reduce labor cost, improve production efficiency, realize automatic transposition, automatic sequencing and feeding, automatic pre-shrinkage and press-fitting of cotter pins, automatic size detection and intelligent alarm through program control.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automatic cotter press-fitting device, the automatic cotter press-fitting device comprising: the automatic feeding device comprises a press-fitting machine, an automatic feeding machine, a cotter pin pre-tightening mechanism, a clamp component, a servo indexing turntable component, a safety grating component, a visual detection component and an operation panel of an electric control cabinet; the automatic feeding machine, the cotter pin pre-tightening mechanism, the servo indexing turntable component, the safety grating component and the visual detection unit are all arranged on the table top of the press-fitting machine; the servo indexing turntable part is connected with the clamp part to realize multi-station accurate rotation and indexing of the clamp part; in the process of realizing rotation: and the first station is used for blanking and feeding, the second station is used for pressing and mounting the pre-tightened cotter pin, and the third station is used for visual detection. The cotter pin pre-tightening mechanism is arranged in the direction of the second station and aligned with the center position of the punch of the press-fitting machine, so that two cotter pins can be pre-tightened and accurately slide to the press-fitting position simultaneously; therefore, the concentricity of the central position of the cotter pin after pre-tightening, the central position of the punch of the press machine and the central position of the pin hole of the workpiece is realized, and the automatic and accurate press mounting of the cotter pin is ensured.
The automatic cotter pin press-fitting device provided by the invention can reduce the number of labor, lower the labor cost, improve the production efficiency, improve the product assembly precision, ensure the product quality stability and realize automatic circulation through program control.
The utility model provides an automatic pressure equipment device of cotter, its characterized in that, automatic pressure equipment device of cotter includes: the device comprises a press-fitting machine, an automatic feeding machine, a cotter pin pre-tightening mechanism, a clamp component, a servo indexing turntable component, an electric control cabinet operation panel, a safety grating component and a visual detection device;
the automatic feeding machine, the cotter pin pre-tightening mechanism, the servo indexing turntable component, the safety grating component and the visual detection device are all arranged on the table top of the press-fitting machine;
the automatic feeding machine comprises an adjusting base, an automatic feeding mechanism and a conveying pipeline track system; automatically sequencing cotter pins through an automatic feeding mechanism, and continuously conveying the cotter pins to a cotter pin pre-tightening mechanism through a pipeline track system;
the cotter pin pre-tightening mechanism comprises an upper cylinder, a lower cylinder, a feeding cylinder, a pre-tightening clamping cylinder, a clamping jaw assembly, a body, an inductive switch, a proximity switch, a slideway guide plate, a press-fitting punch assembly and a triangular bracket; the upper and lower cylinders are arranged above the triangular bracket; the feeding cylinder is arranged on the body, and the cotter pin is linearly moved to the initial position of the clamping opening of the clamping jaw assembly under the action of the inductive switch; one end of the clamping jaw assembly is connected with the pre-shrinking clamping cylinder, the other end of the clamping jaw assembly is connected with the body, and the clamping action of compressing and clamping the cotter pin and the movement to the position to be pressed are realized under the action of the approach switches and the slideway guide plates on the two sides through the reciprocating movement of the pre-shrinking clamping cylinder. The upper and lower cylinders are arranged on the triangular bracket, and move downwards to press down the pre-tightened cotter pin to a position contacted with the upper surface of the workpiece; the press-fit punch assembly is connected with the press-fit machine and cooperates with the press-fit machine to press-fit the cotter pin into the workpiece hole.
The clamp component comprises a clamp body, a locating pin, a quick clamp and a clamp buffer block assembly; the workpiece is positioned, clamped and fixed by the clamp body, the positioning pin and the quick clamp; the clamp buffer block assembly is arranged at the second station of the turntable and used for supporting and fixing the workpiece and buffering impact force and shearing force on the workpiece, the clamp body and the positioning pin when the press-fitting machine presses downwards.
The servo indexing turntable component comprises a servo driving motor assembly, a synchronous pulley assembly and an indexing rotating disc; the servo indexing turntable component is connected with the clamp component, and the servo driving motor component realizes multi-station rotation and accurate indexing of the clamp component under the action of the synchronous pulley component and the indexing rotating disk;
the electric control cabinet operation panel comprises a programmable controller and a touch screen; the electric control cabinet operation panel is arranged at the left side of the press-fitting machine and provides the functions of electric element arrangement and programming operation;
the safety grating component is arranged at a first station of the clamp component and provides safety guarantee for man-machine operation;
the visual detection device comprises a CCD camera and a fixed bracket; the visual detection device is arranged at the parallel position of the third station and the clamp, so that the functions of detecting the press-mounting size and the center distance of the cotter pin and identifying the mixing materials are realized, and an alarm signal is sent if the cotter pin is unqualified or the mixing materials are mixed;
drawings
FIG. 1 is a schematic view of the whole structure of an automatic cotter press-fitting device according to the present invention;
FIG. 2 is a schematic view of a rotation station of an automatic cotter press-fitting apparatus according to the present invention;
FIG. 3 is a schematic view of a cotter pre-tightening mechanism of an automatic cotter press-fitting device according to the present invention;
FIG. 4 is a schematic view of the initial position of a cotter pre-tightening mechanism jaw assembly according to the present invention;
FIG. 5 is a schematic view of a cotter pre-tightening mechanism clamping jaw assembly in a compressed and clamped state;
FIG. 6 is a schematic view of a visual inspection device and clamp assembly of an automatic cotter press-fitting device of the present invention;
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 6, and referring to the accompanying drawings, an automatic press-fitting device for a cotter pin of an automobile engine bracket is described, the automatic press-fitting device for a cotter pin of an automobile engine bracket includes: the automatic feeding device comprises a press fitting machine 1, an automatic feeding machine 2, a cotter pin pre-tightening mechanism 3, a clamp component 4, a servo indexing turntable component 5, an electric control cabinet operation panel 6, a safety grating component 7 and a visual detection device 8;
in the embodiment, the automatic feeder 2, the cotter pre-tightening mechanism 3, the servo indexing turntable part 5, the safety grating part 7 and the visual detection device 8 are all arranged on the table top of the press-fitting machine 1;
the automatic feeding machine 2 comprises an adjusting base 2-1, an automatic feeding mechanism 2-2 and a conveying pipeline track system 2-3; the cotter pins of the automobile engine support are automatically sequenced through the automatic feeding mechanism 2-2 and then continuously conveyed to the cotter pin pre-tightening mechanism 3 through the pipeline track system 2-3;
in the embodiment, the cotter pin pre-tightening mechanism 3 comprises an upper cylinder 3-1, a lower cylinder 3-2, a feeding cylinder 3-3, a pre-shrinking clamping cylinder 3-3, a clamping jaw assembly 3-4, a body 3-5, an inductive switch 3-6, a proximity switch 3-7, a slide guide plate 3-8, a press-fitting punch assembly 3-9 and a triangular bracket 3-10; the upper and lower cylinders 3-1 are arranged above the triangular brackets 3-10; the feeding cylinder 3-2 is arranged on the body 3-5, and the cotter pin is linearly moved to the initial position of the clamping opening of the clamping jaw assembly 3-4 under the action of the inductive switch 3-6; one end of the clamping jaw assembly 3-4 is connected with the pre-shrinking clamping cylinder 3-3, the other end of the clamping jaw assembly is connected with the body 3-5, and the clamping action of compressing and clamping the split pin of the automobile engine bracket and the movement to the position to be pressed are realized under the action of the proximity switch 3-7 and the slideway guide plate 3-8 on the two sides through the reciprocating movement of the pre-shrinking clamping cylinder 3-3. The upper and lower cylinders 3-1 are arranged on the triangular supports 3-10, and the upper and lower cylinders 3-1 move downwards to press down the cotter pins of the pre-tightened automobile engine support to the contact position with the upper surface of the workpiece; the press-fit punch assembly 3-9 is connected with a press-fit machine and cooperates with the press-fit machine to press-fit the cotter pin of the automobile engine bracket into the workpiece hole.
The clamp component 4 comprises a clamp body 4-1, a locating pin 4-2, a quick clamp 4-3 and a clamp buffer block assembly 4-4; the fixture body 4-1, the locating pin 4-2 and the quick clamp 4-3 are used for locating and clamping the workpiece; the clamp buffer block assembly 4-4 is arranged at the second station of the turntable and is used for supporting and fixing the workpiece and buffering impact force and shearing force to the workpiece, the clamp body 4-1 and the positioning pin 4-2 when the press-fitting machine is pressed down.
The servo indexing turntable part 5 comprises a servo driving motor assembly 5-1, a synchronous pulley assembly 5-2 and an indexing rotating disc 5-3; the servo indexing turntable part is connected with the clamp part 4, and the servo driving motor assembly 5-1 realizes multi-station rotation and accurate indexing of the clamp part under the action of the synchronous pulley assembly 5-2 and the indexing rotating disc 5-3;
the electric control cabinet operation panel 6 comprises a programmable controller and a touch screen; the electric control cabinet operation panel 6 is arranged at the left side of the press-fitting machine and provides the functions of arranging electric elements and programming operation;
the safety grating component 7 is arranged at the first station of the clamp component and provides man-machine operation safety guarantee;
the visual detection device 8 comprises a CCD camera 8-1 and a fixed bracket 8-2; the visual detection device 8 is arranged at the third station and is parallel to the clamp, so that the functions of detecting the press-fitting size and the center distance of the cotter pin and identifying the mixing materials are realized, and an alarm signal is sent if the cotter pin is unqualified or the mixing materials are mixed;
in summary, the automatic press-fitting machine for the cotter pin of the automobile engine bracket provided by the invention can reduce the labor quantity, lower the labor cost, improve the production efficiency, improve the product assembly precision, ensure the product quality stability and realize automatic circulation through program control.
The description and applications of the present invention herein are illustrative and are not intended to limit the scope of the invention to the embodiments described above. Variations and modifications of the embodiments disclosed herein are possible, and alternatives and equivalents of the various components of the embodiments are known to those of ordinary skill in the art. It will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, and with other assemblies, materials, and components, without departing from the spirit or essential characteristics thereof. Other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention. Changes, modifications, additions or substitutions made within the spirit of the invention shall also be made within the scope of the invention.
Claims (2)
1. The utility model provides an automatic pressure equipment device of cotter, its characterized in that, automatic pressure equipment device of cotter includes: the automatic feeding device comprises a press fitting machine (1), an automatic feeding machine (2), a cotter pin pre-tightening mechanism (3), a clamp component (4), a servo indexing turntable component (5), an electric control cabinet operation panel (6), a safety grating component (7) and a visual detection device (8);
the automatic feeding machine (2), the cotter pin pre-tightening mechanism (3), the servo indexing turntable component (5), the safety grating component (7) and the visual detection device (8) are all arranged on the table top of the press-fitting machine (1);
the automatic feeding machine (2) comprises an adjusting base (2-1), an automatic feeding mechanism (2-2) and a conveying pipeline track system (2-3); the cotter pins are automatically sequenced through an automatic feeding mechanism (2-2) and then continuously conveyed to a cotter pin pre-tightening mechanism (3) through a pipeline track system (2-3);
the cotter pin pre-tightening mechanism (3) comprises an upper cylinder (3-1), a lower cylinder (3-2), a feeding cylinder (3-2), a pre-shrinking clamping cylinder (3-3), a clamping jaw assembly (3-4), a body (3-5), an inductive switch (3-6), a proximity switch (3-7), a slideway guide plate (3-8), a press-fitting punch assembly (3-9) and a triangular bracket (3-10); the upper and lower cylinders (3-1) are arranged above the triangular brackets (3-10); the feeding cylinder (3-2) is arranged on the body (3-5), and the cotter pin is linearly moved to the initial position of the clamping opening of the clamping jaw assembly (3-4) under the action of the inductive switch (3-6); one end of the clamping jaw assembly (3-4) is connected with the pre-shrinking clamping cylinder (3-3), the other end of the clamping jaw assembly is connected with the body (3-5), and the compression clamping action on the cotter pin and the movement to the position to be pressed are realized under the action of the proximity switches (3-7) and the slideway guide plates (3-8) on the two sides through the reciprocating movement of the pre-shrinking clamping cylinder (3-3); the upper and lower air cylinders (3-1) are arranged on the triangular bracket (3-10), and the upper and lower air cylinders (3-1) move downwards to press the pre-tightened cotter pin to a position contacted with the upper surface of the workpiece; the press-fitting punch head assembly (3-9) is connected with the press-fitting machine and acts together with the press-fitting machine to press-fit the cotter pin into the workpiece hole;
the clamp component (4) comprises a clamp body (4-1), a locating pin (4-2), a quick clamp (4-3) and a clamp buffer block assembly (4-4); the clamp body (4-1), the locating pin (4-2) and the quick clamp (4-3) are used for locating and clamping the workpiece; the clamp buffer block assembly (4-4) is arranged at the second station of the turntable and is used for supporting and fixing the workpiece and buffering impact force and shearing force of the pressing machine on the workpiece, the clamp body (4-1) and the positioning pin (4-2) when the pressing machine presses down;
the servo indexing turntable component (5) comprises a servo driving motor assembly (5-1), a synchronous pulley assembly (5-2) and an indexing turntable (5-3); the servo indexing turntable component is connected with the clamp component (4), and the servo driving motor component (5-1) realizes multi-station rotation and accurate indexing of the clamp component under the action of the synchronous pulley component (5-2) and the indexing rotating disc (5-3);
the electric control cabinet operation panel (6) comprises a programmable controller and a touch screen; an electric control cabinet operation panel (6) is arranged at the left side of the press-fitting machine and provides the functions of electric element arrangement and programming operation;
the safety grating component (7) is arranged at the first station of the clamp component to provide man-machine operation safety guarantee;
the visual detection device (8) comprises a CCD camera (8-1) and a fixed bracket (8-2); the vision detection device (8) is arranged at the parallel position of the third station and the clamp, and the functions of detecting the press-mounting size and the center distance of the cotter pin and identifying the mixture are realized, and if the cotter pin is unqualified or the mixture is mixed, an alarm signal is sent.
2. The cotter automatic press-fitting device according to claim 1, characterized in that the press-fitting machine (1) is a pneumatic, hydraulic or electric device with an up-and-down power stroke.
Priority Applications (1)
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CN201910668966.5A CN110280997B (en) | 2019-07-23 | 2019-07-23 | Automatic press-fitting device for cotter pin |
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CN201910668966.5A CN110280997B (en) | 2019-07-23 | 2019-07-23 | Automatic press-fitting device for cotter pin |
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CN110280997A CN110280997A (en) | 2019-09-27 |
CN110280997B true CN110280997B (en) | 2023-12-15 |
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CN112296639B (en) * | 2020-09-28 | 2022-01-11 | 上海岩井精工结构件有限公司 | Detection positioning device of rotating shaft cotter pin assembling machine |
CN112792784B (en) * | 2021-01-29 | 2023-07-28 | 神华神东煤炭集团有限责任公司 | Cotter pin assembly device |
CN113601166B (en) * | 2021-08-09 | 2023-04-25 | 湖北唯思凌科装备制造有限公司 | Assembling device for cradle sub-assembly of spinning frame |
CN114310268B (en) * | 2022-03-07 | 2022-06-03 | 浙江华朔科技股份有限公司 | Split pin press fitting tool |
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