CN110275967A - A kind of visual punching machine failure auxiliary maintaining method, system and terminal - Google Patents
A kind of visual punching machine failure auxiliary maintaining method, system and terminal Download PDFInfo
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- CN110275967A CN110275967A CN201910549581.7A CN201910549581A CN110275967A CN 110275967 A CN110275967 A CN 110275967A CN 201910549581 A CN201910549581 A CN 201910549581A CN 110275967 A CN110275967 A CN 110275967A
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- punching machine
- failure
- phenomenon
- information
- auxiliary maintaining
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- 238000004080 punching Methods 0.000 title claims abstract description 162
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000000007 visual effect Effects 0.000 title claims abstract description 21
- 238000012423 maintenance Methods 0.000 claims abstract description 37
- 238000013024 troubleshooting Methods 0.000 claims abstract description 21
- 230000004888 barrier function Effects 0.000 claims description 3
- 241000208340 Araliaceae Species 0.000 claims 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims 1
- 235000003140 Panax quinquefolius Nutrition 0.000 claims 1
- 235000008434 ginseng Nutrition 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000004556 brain Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/40—Information retrieval; Database structures therefor; File system structures therefor of multimedia data, e.g. slideshows comprising image and additional audio data
- G06F16/43—Querying
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/40—Information retrieval; Database structures therefor; File system structures therefor of multimedia data, e.g. slideshows comprising image and additional audio data
- G06F16/43—Querying
- G06F16/438—Presentation of query results
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The present invention relates to punching machine technical field, a kind of visual punching machine failure auxiliary maintaining method, system and terminal are disclosed.Wherein, the punching machine failure auxiliary maintaining method is comprising steps of pre-establish punching machine failure data bank;The punching machine failure data bank includes the auxiliary maintaining information suitable at least one type punching machine;Each described auxiliary maintaining information includes: trouble unit and/or phenomenon of the failure, trouble shooting scheme;Obtain the punching machine type currently to break down, trouble unit and/or phenomenon of the failure;It is automatic to search the trouble shooting scheme for obtaining matching with punching machine type, trouble unit and/or the phenomenon of the failure currently to break down according to punching machine failure data bank.The embodiment of the present invention can provide auxiliary maintaining function for the work of punching machine maintenance personal, not only substantially increase maintenance efficiency, reduce maintenance difficulty, and reduce the requirement to the professional knowledge and working experience of maintenance personal, reduce artificial people's sheet.
Description
Technical field
The present invention relates to punching machine technical field more particularly to a kind of visual punching machine failure auxiliary maintaining methods, system
And terminal.
Background technique
Punching machine, is exactly a punching type press machine, and design principle is that circular motion is converted to linear motion, You Zhu electricity
Motivation power output, drive flywheel, through clutch band moving gear, crankshaft (or eccentric gear), connecting rod etc. operate, Lai Dacheng sliding block it is straight
Line movement, the movement from main motor to connecting rod are circular motion.
Currently, punching machine is widely used in electronics, communication, computer, household electrical appliance, furniture, the vehicles, (automobile, motor
Vehicle, bicycle) punching presses and the molding such as hardware components.In the market, the type of punching machine is more, can divide according to slider-actuated power difference
For mechanical punch and fluid pressure type punching machine;According to slide block movement mode, single action, double action, three punching machines such as dynamic can be divided into;It is driven according to sliding block
Motivation structure can be divided into crank type punching machine, without crank type punching machine, toggle joint type punching machine, frictional punching machine, spiral punching machine, rack-and-pinion
Punching machine, link-type punching machine, cam-type punching machine.
In punching apparatus operation process, it often will appear various failures, most common failure includes: to rotate asynchronous, software
Malfunction, liquid/gas/oil seepage, geometric accuracy be exceeded, components and component damage, motor cisco unity malfunction, chain mistake
Spirit.For every kind of failure, it is possible to which there are a variety of different phenomena of the failure, need different solutions.
When there is such situation, maintenance personal needs to check punching apparatus, finds out the reason of mistake.One
As correlation experience maintenance personal abundant the reason of more can rapidly finding out failure, and the insufficient maintenance personal of experience then needs
It takes considerable time and energy.
It can be seen that the maintenance of punching machine failure generally requires maintenance personal there can be deep understanding to punching machine, it is familiar with the palm
Hold the structure and working principle of punching machine.Certainly, this is a very long time, maintenance personal need usually by asking more, it is more
See, the methods of more tins it is more understand equipment situations, could find the problem in time when failure in this way, handling failure.
Therefore, the breakdown maintenance of current punching machine industry, it is equal to the relevant technologies stock of knowledge and working experience of maintenance personal
Requirement with higher, maintenance efficiency and cost are largely by the containing of maintenance personal.
Summary of the invention
The purpose of the present invention is to provide a kind of visual punching machine failure auxiliary maintaining method, system and terminals, overcome
The punching machine breakdown maintenance of the existing technology defect more demanding to maintenance personal.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of visual punching machine failure auxiliary maintaining method, comprising steps of
Pre-establish punching machine failure data bank;The punching machine failure data bank includes being suitable at least one type punching machine
Auxiliary maintaining information;Each described auxiliary maintaining information includes: trouble unit and/or phenomenon of the failure, trouble shooting scheme;
Obtain the punching machine type currently to break down, trouble unit and/or phenomenon of the failure;
According to punching machine failure data bank, it is automatic search obtain with currently break down punching machine type, trouble unit and/or
The trouble shooting scheme that phenomenon of the failure matches.
Optionally, the trouble unit, phenomenon of the failure and/or trouble shooting scheme, using text information, voice messaging,
Any one in pictorial information or video information mode or any combination.
It optionally, further include a punching machine data information collection in the punching machine failure data bank;The punching machine data information collection
Punching machine picture, video or text information including several type.
The method for obtaining the punching machine type currently to break down includes: to be worked as according to punching machine data information collection identification
Before the punching machine type that breaks down.
Optionally, the punching machine failure auxiliary maintaining method further include: real-time recording work video is carried out to punching machine;
It is described to obtain the trouble unit currently to break down and/or phenomenon of the failure, comprising: automatic interception is currently broken down
Work video of the punching machine in the assigned work period, checked for maintenance personal to identify trouble unit and/or phenomenon of the failure.
Optionally, the method for obtaining the punching machine type currently to break down includes: that several punching machine figure is stored in advance
Piece or parameter information;Obtain the punching machine picture or parameter information currently to break down;By with the punching machine information picture that prestores
Or the operation of parameter information Auto-matching, identify the punching machine type currently to break down.
Optionally, the trouble unit currently to break down and/or the method for phenomenon of the failure of obtaining includes: to prestore punching machine
Each building block operating parameter in normal state and/or operation video;Acquisition each building block after breaking down
Operating parameter and/or operation video;The information that will acquire is matched with prestored information, identifies current trouble unit
And/or phenomenon of the failure.
A kind of punching machine failure auxiliary maintaining system, system include:
Data bank establishes unit, for pre-establishing punching machine failure data bank;The punching machine failure data bank includes being applicable in
In the auxiliary maintaining information of at least one type punching machine;Each described auxiliary maintaining information includes: that trouble unit and/or failure are existing
As trouble shooting scheme;
Fault message acquiring unit, for obtaining the punching machine type currently to break down, trouble unit and/or failure are existing
As;
Maintenance program output unit, for according to punching machine failure data bank, automatic search obtains and currently breaks down
The trouble shooting scheme that punching machine type, trouble unit and/or phenomenon of the failure match.
Optionally, the fault message acquiring unit includes:
Punching machine type automatic identification module obtains current hair for several punching machine picture or parameter information to be stored in advance
The punching machine picture or parameter information of raw failure, by being operated with the punching machine information picture or parameter information Auto-matching prestored,
Identify the punching machine type currently to break down.
Optionally, the fault message acquiring unit includes:
Trouble unit and phenomenon automatic identification module, for prestoring the fortune of each building block of punching machine in normal state
Row parameter and/or operation video;Obtain the operating parameter of each building block and/or operation video after breaking down;It will acquire
Information matched with prestored information, identify current trouble unit and/or phenomenon of the failure.
A kind of terminal, including processor and memory, are stored at least one instruction in the memory, described instruction by
The processor is loaded and is executed to realize as above described in any item visual punching machine failure auxiliary maintaining methods.
Compared with prior art, the invention has the benefit that
The embodiment of the present invention can provide auxiliary maintaining function for the work of punching machine maintenance personal, not only substantially increase dimension
Efficiency is repaired, maintenance difficulty is reduced, and reduces the requirement to the professional knowledge and working experience of maintenance personal, is reduced artificial
People's sheet.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is visual punching machine failure auxiliary maintaining method flow diagram provided in an embodiment of the present invention.
Specific embodiment
In order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, below in conjunction with the present invention
Attached drawing in embodiment, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that disclosed below
Embodiment be only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiments of the present invention, this field
Those of ordinary skill's all other embodiment obtained without making creative work, belongs to protection of the present invention
Range.
Referring to Fig. 1, the embodiment of the invention provides a kind of visual punching machine failure auxiliary maintaining method, including step
It is rapid:
Step 101 pre-establishes punching machine failure data bank.
It include the auxiliary maintaining information suitable for various types punching machine, each auxiliary maintaining in punching machine failure data bank
Information includes: trouble unit and/or phenomenon of the failure, trouble shooting scheme.
For different type punching machine, building block may be different, and the component parts of failure there may be not again
, that is, there is different fault types in same phenomenon of the failure.Therefore, in order to improve versatility, the punching machine that the present embodiment pre-establishes
Various situations are enumerated in failure data bank, are equivalent to and are provided a brain truster library for maintenance personal, make up the work of maintenance personal
Make the deficiency of experience or professional knowledge shortcoming.
Specific auxiliary maintaining information, such as trouble unit, phenomenon of the failure or trouble shooting scheme, in addition to routine can be used
Text information except, can also be any in voice messaging, pictorial information perhaps video information or four kinds of information modes
Two kinds or more of modes combine.For example, showing each maintenance operation step in each fault solution with video mode
And sequence, the speed that current failure releases scheme is understood or grasped farthest to promote maintenance personal, to greatly improve
Maintenance efficiency reduces maintenance difficulty.
The punching machine type that step 102, acquisition are currently broken down, trouble unit and/or phenomenon of the failure.
Punching machine type is identified for auxiliary maintenance personal, can also increase by a punching machine data information collection in punching machine failure data bank,
Including various types of punching machine picture, video or text information, in order to which maintenance personal quickly identifies current generation event
The punching machine type of barrier.
Since current equipment increasingly automates, during the automatic operating of punching machine, maintenance personal will not close constantly
Punching machine is infused, therefore when punching machine stops working because of failure, maintenance personal is likely difficult to quickly check be out of order unit or event
Hinder phenomenon.For this purpose, the present embodiment can carry out punching machine to record work video, assigned work is intercepted automatically when punching machine breaks down
The work video of period checks the working condition in punching machine failure generating process for maintenance personal, to help maintenance personal accurate
It rapidly identifies trouble unit and/or phenomenon of the failure, provides reliable premise for subsequent trouble shooting.
In addition, the punching machine that automatic identification mode is come or currently breaks down also can be used to further realize intelligence
Type, trouble unit and/or phenomenon of the failure.
The method for the punching machine type that automatic identification currently breaks down can include: existing a variety of punchings in the market are stored in advance
Bed picture or parameter information;Obtain the punching machine picture or parameter information currently to break down;By with the punching machine information that prestores
Matching, identifies the punching machine type currently to break down.
For trouble unit and/or phenomenon of the failure, automatic identifying method can include: each building block for prestoring punching machine exists
Operating parameter and/or operation video under normal condition;Obtain the operating parameter and/or fortune of each building block after breaking down
Row video;The information that will acquire is matched with prestored information, identifies current trouble unit and/or phenomenon of the failure.
Step 103, according to punching machine failure data bank, it is automatic search with currently break down punching machine type, trouble unit
The trouble shooting scheme to match with phenomenon of the failure.
Step 104, by maintenance personal, repaired according to obtained trouble shooting scheme is searched.
Under the prompt of trouble shooting scheme, maintenance personal can quickly complete maintenance operation.It is being related to various faults solution
When except scheme, maintenance personal can successively be attempted, until trouble shooting.
Correspondingly, the embodiment of the invention also provides a kind of visual punching machine failure auxiliary maintaining systems, comprising:
Data bank establishes unit, for pre-establishing punching machine failure data bank;The punching machine failure data bank includes being applicable in
In the auxiliary maintaining information of at least one type punching machine;Each described auxiliary maintaining information includes: that trouble unit and/or failure are existing
As trouble shooting scheme;
Fault message acquiring unit, for obtaining the punching machine type currently to break down, trouble unit and/or failure are existing
As;
Maintenance program output unit, for according to punching machine failure data bank, automatic search obtains and currently breaks down
The trouble shooting scheme that punching machine type, trouble unit and/or phenomenon of the failure match.
Wherein, fault message acquiring unit may particularly include:
Punching machine type automatic identification module obtains current hair for several punching machine picture or parameter information to be stored in advance
The punching machine picture or parameter information of raw failure, by being operated with the punching machine information picture or parameter information Auto-matching prestored,
Identify the punching machine type currently to break down;
Trouble unit and phenomenon automatic identification module, for prestoring the fortune of each building block of punching machine in normal state
Row parameter and/or operation video;Obtain the operating parameter of each building block and/or operation video after breaking down;It will acquire
Information matched with prestored information, identify current trouble unit and/or phenomenon of the failure.
In addition, the embodiment of the invention also provides a kind of terminal, including processor and memory, be stored in memory to
A few instruction, the instruction are loaded by processor and are executed to realize above-mentioned visual punching machine failure auxiliary maintaining method.
The terminal can be computer, mobile phone etc..
The above, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although referring to before
Stating embodiment, invention is explained in detail, those skilled in the art should understand that: it still can be to preceding
Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features;And these
It modifies or replaces, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of visual punching machine failure auxiliary maintaining method, which is characterized in that the punching machine failure auxiliary maintaining method packet
Include step:
Pre-establish punching machine failure data bank;The punching machine failure data bank includes the auxiliary suitable at least one type punching machine
Repair message;Each described auxiliary maintaining information includes: trouble unit and/or phenomenon of the failure, trouble shooting scheme;
Obtain the punching machine type currently to break down, trouble unit and/or phenomenon of the failure;
It is automatic to search punching machine type, trouble unit and/or the failure for obtaining and currently breaking down according to punching machine failure data bank
The trouble shooting scheme that phenomenon matches.
2. visual punching machine failure auxiliary maintaining method according to claim 1, which is characterized in that the Trouble ticket
Member, phenomenon of the failure and/or trouble shooting scheme, using in text information, voice messaging, pictorial information or video information mode
Any one or any combination.
3. visual punching machine failure auxiliary maintaining method according to claim 1, which is characterized in that the punching machine failure
It further include a punching machine data information collection in data bank;The punching machine data information collection includes the punching machine picture of several type, view
Frequency or text information;
The method for obtaining the punching machine type currently to break down includes: to identify current hair according to the punching machine data information collection
The punching machine type of raw failure.
4. visual punching machine failure auxiliary maintaining method according to claim 1, which is characterized in that the punching machine failure
Auxiliary maintaining method further include: real-time recording work video is carried out to punching machine;
It is described to obtain the trouble unit currently to break down and/or phenomenon of the failure, comprising: what automatic interception was currently broken down rushes
Work video of the bed in the assigned work period, is checked for maintenance personal to identify trouble unit and/or phenomenon of the failure.
5. visual punching machine failure auxiliary maintaining method according to claim 1, which is characterized in that described to obtain currently
The method of the punching machine type to break down includes: that several punching machine picture or parameter information is stored in advance;Obtain current generation event
The punching machine picture or parameter information of barrier;By being operated with the punching machine information picture or parameter information Auto-matching prestored, identification
The punching machine type currently to break down out.
6. visual punching machine failure auxiliary maintaining method according to claim 1, which is characterized in that described to obtain currently
The method of the trouble unit and/or phenomenon of the failure that break down includes: to prestore each building block of punching machine in normal state
Operating parameter and/or operation video;Obtain the operating parameter of each building block and/or operation video after breaking down;It will
The information of acquisition is matched with prestored information, identifies current trouble unit and/or phenomenon of the failure.
7. a kind of visual punching machine failure auxiliary maintaining system, which is characterized in that the punching machine failure auxiliary maintaining system packet
It includes:
Data bank establishes unit, for pre-establishing punching machine failure data bank;The punching machine failure data bank includes being suitable for extremely
The auxiliary maintaining information of a few seed type punching machine;Each described auxiliary maintaining information includes: trouble unit and/or phenomenon of the failure,
Trouble shooting scheme;
Fault message acquiring unit, for obtaining the punching machine type currently to break down, trouble unit and/or phenomenon of the failure;
Maintenance program output unit, the punching machine for obtaining and currently breaking down according to punching machine failure data bank, automatic lookup
The trouble shooting scheme that type, trouble unit and/or phenomenon of the failure match.
8. visual punching machine failure auxiliary maintaining system according to claim 7, which is characterized in that the fault message
Acquiring unit includes:
Punching machine type automatic identification module obtains current generation event for several punching machine picture or parameter information to be stored in advance
The punching machine picture or parameter information of barrier, by being operated with the punching machine information picture or parameter information Auto-matching prestored, identification
The punching machine type currently to break down out.
9. visual punching machine failure auxiliary maintaining system according to claim 7, which is characterized in that the fault message
Acquiring unit includes:
Trouble unit and phenomenon automatic identification module, for prestoring the operation ginseng of each building block of punching machine in normal state
Number and/or operation video;Obtain the operating parameter of each building block and/or operation video after breaking down;The letter that will acquire
Breath is matched with prestored information, identifies current trouble unit and/or phenomenon of the failure.
10. a kind of terminal, which is characterized in that including processor and memory, at least one instruction is stored in the memory,
Described instruction is loaded by the processor and is executed to realize such as visual punching machine event as claimed in any one of claims 1 to 6
Hinder auxiliary maintaining method.
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