CN110274702A - A kind of wireless monitoring device applied to filmatic bearing running temperature - Google Patents
A kind of wireless monitoring device applied to filmatic bearing running temperature Download PDFInfo
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- CN110274702A CN110274702A CN201910721993.4A CN201910721993A CN110274702A CN 110274702 A CN110274702 A CN 110274702A CN 201910721993 A CN201910721993 A CN 201910721993A CN 110274702 A CN110274702 A CN 110274702A
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- filmatic bearing
- pedestal
- monitoring device
- temperature
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 38
- 238000012544 monitoring process Methods 0.000 claims abstract description 77
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000007789 sealing Methods 0.000 claims abstract description 39
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- 239000000523 sample Substances 0.000 claims description 41
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000009529 body temperature measurement Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
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- 239000004677 Nylon Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
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- 229920001778 nylon Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- -1 134 Substances 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/02—Means for indicating or recording specially adapted for thermometers
- G01K1/024—Means for indicating or recording specially adapted for thermometers for remote indication
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/02—Means for indicating or recording specially adapted for thermometers
- G01K1/026—Means for indicating or recording specially adapted for thermometers arrangements for monitoring a plurality of temperatures, e.g. by multiplexing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
- G01K1/146—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations arrangements for moving thermometers to or from a measuring position
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/18—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a linear resistance, e.g. platinum resistance thermometer
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/22—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
Abstract
A kind of wireless monitoring device applied to filmatic bearing running temperature, including monitoring temperature portion and fixed part, the fixed part are sleeved in monitoring temperature portion, and the fixed part can be along the axial movement in monitoring temperature portion;The monitoring temperature portion includes mounting base, temperature monitoring unit, end cap and sealing ring, the mounting base is pedestal open at one end, one end of the mounting base opening is equipped with end cap, sealing ring is equipped between the mounting base and end cap, temperature monitoring unit is equipped in the pedestal, the not opening one end of the mounting base is inserted into filmatic bearing;The fixed part includes clamp head, clamp ring and dynamic collet, and in monitoring temperature portion, the dynamic collet is connect with clamp head by locking screw the clamp headgear, and clamp ring is equipped between the clamp head and dynamic collet.So that monitoring temperature portion is moved axially along fixed part, realizes adjusting of the monitoring temperature portion on filmatic bearing, monitoring temperature portion is enable to reach best temperature measuring point.
Description
Technical field
The invention belongs to temperature testing equipment technical fields, and in particular to a kind of nothing applied to filmatic bearing running temperature
Line monitoring device.
Background technique
Filmatic bearing is a kind of bush(ing) bearing using lubricating oil as lubricant medium, filmatic bearing it is many kinds of,
It is widely used in milling train, steam turbine, generating set, ball mill, fan bearing, astronomy, Aeronautics and Astronautics equipment etc..
Large-scale, high speed, heavy duty, continuous, automatic is mainly characterized by due to Modern Rolling Mill, especially there is template, plate thickness
The large plate of automatic control, band tandem mill mostly use filmatic bearing, apply on milling train as workroll bearing or bearing
Roller bearing is referred to as filmatic bearing of press, this class bearing substantially belongs to low-speed heave-load, carries in middling speed or heavy-duty bearing.So
Filmatic bearing of press is that one of maximum bearing is carried in filmatic bearing.
Its working principle is that: during the rolling process, due to the effect of roll-force, force roll shaft axle journal to move, oil film
The center of bearing centre and axle journal generates bias, so that the gap between filmatic bearing and axle journal is formd two regions, one is cried
Diverging region (becomes larger) along axle journal direction of rotation gap, another cries region of convergence (being gradually reduced along axle journal direction of rotation).When
The axle journal of rotation is there is the lubricating oil of viscosity to bring region of convergence into from diverging region, from large to small along axle journal direction of rotation bearing clearance,
A kind of oil film wedge is formed, makes to generate pressure in lubricating oil.
In enterprise, steel mill cold rolling workshop, milling train mostly uses filmatic bearing, in order to reach the duration stability of production, leads to
The temperature of filmatic bearing can be often monitored, avoid the filmatic bearing of milling train from causing to seize because temperature is excessively high, directly affect
Production, in the actual operation process, it will usually following problems occur:
1, due to the structural particularity of filmatic bearing, the distance from bearing seating face to temperature measuring point is larger, common to survey
Warm device is unable to reach temperature measuring point, leads to the temperature value inaccuracy of measurement;
2, it in the process of running due to filmatic bearing, is influenced by roll-force, roll shaft axle journal is caused to shift, temperature is surveyed
The position of amount point is uncertain, and the distance of temperature measuring point to the bearing seating face of different filmatic bearings is unequal, existing thermometric dress
It sets fitting depth to fix, cannot achieve the adjustment of measurement position;
3, it due to the particularity of filmatic bearing working environment, needs to be sealed device for monitoring temperature, common thermometric dress
The sealing ring position set easily shifts, and causes the leakproofness of temperature measuring equipment poor;
4, it when common temperature measuring equipment is mounted on filmatic bearing, is sealed using rubber gasket, rubber gasket is strong
It is poor to spend, and is easily damaged during the installation process, influences the leakproofness between temperature measuring equipment and filmatic bearing, reduces sealing effect.
5, existing temperature measuring equipment is connected using wired mode, and in actual production, the disassembly of bearing, replacement frequency are non-
Chang Gao causes wired temperature measuring equipment spoilage also very high, so not very practical.
Summary of the invention
It is an object of the invention to solve above-mentioned problem existing in the prior art, provide a kind of applied to filmatic bearing fortune
The wireless monitoring device of trip temperature makes monitoring temperature portion when wireless monitoring device is fixed on filmatic bearing by fixed part
It can be moved axially along fixed part, realize adjusting of the monitoring temperature portion on filmatic bearing, monitoring temperature portion is enable to reach most
Good temperature measuring point, it is ensured that temperature data measurement is accurate;Monitoring temperature portion is adjusted on fixed part simultaneously, can satisfy different oil film axis
The installation needs held, keep the use scope of wireless monitoring device more extensive.
The present invention is achieved by the following technical solutions:
A kind of wireless monitoring device applied to filmatic bearing running temperature, including monitoring temperature portion and fixed part, it is described
Fixed part is sleeved in monitoring temperature portion, and the fixed part can be along the axial movement in monitoring temperature portion;The monitoring temperature portion
Including mounting base, temperature monitoring unit, end cap and sealing ring, the mounting base is pedestal open at one end, and the mounting base is opened
One end of mouth is equipped with end cap, and sealing ring is equipped between the mounting base and end cap, is equipped with temperature monitoring unit, institute in the pedestal
The not opening one end of mounting base is stated to be inserted into filmatic bearing;The fixed part includes clamp head, clamp ring and dynamic collet, described
In monitoring temperature portion, the dynamic collet is connect with clamp head by locking screw clamp headgear, the clamp head and dynamic folder
Clamp ring is equipped between head.When wireless monitoring device is fixed on filmatic bearing by fixed part, enable monitoring temperature portion
It is moved axially along fixed part, realizes adjusting of the monitoring temperature portion on filmatic bearing, monitoring temperature portion is enable to reach best survey
Warm spot, it is ensured that temperature data measurement is accurate;Monitoring temperature portion is adjusted on fixed part simultaneously, can satisfy different filmatic bearings
Installation needs, and keeps the use scope of wireless monitoring device more extensive.
The mounting base includes pedestal, and one end of the pedestal is equipped with locating rod, and the end of the locating rod is equipped with probe,
Another end opening of the pedestal is arranged, and the open end of the pedestal is equipped with the cavity to pedestal internal stretch, the pedestal
Outer surface is equipped with the flange being arranged around pedestal, and the outer surface open end side of the pedestal is equipped with the first screw thread, the flange
Annular groove is equipped between the first screw thread.Locating rod is set between pedestal and probe, makes locating rod can on fixed part
It is mobile, wireless monitoring device can be made to have certain adjustable range, meet the inconsistent problem of different filmatic bearing temperature measuring points.
The face that the annular groove is located at flange side is inclined surface, and the inclined surface is by the groove top of annular groove to slot bottom
It is tilted to flange side.Annular groove is arranged to inclined surface close to the side of flange, can be when end cap screw, sealing ring edge
Inclination avoids sealing ring moving radially along pedestal towards moving in annular groove, reduces sealing effect.
Using welded connecting between the locating rod and probe.Locating rod is attached with probe by welding, it can
Increase the integraty between locating rod and probe, improve workpiece strength, avoid being broken during the work time, guarantees wireless monitor dress
The stable operation set.
The length of the locating rod is 100mm~150mm.By locating rod setting in 100mm between 150mm, Neng Gouman
The installation and adjustment requirement in sufficient monitoring temperature portion, while non-essential additional length will not be generated, raw material has been saved, production is reduced
Cost.
The length of the probe are as follows: 300mm~400mm.It, can by the setting of the length of probe in 350mm between 400mm
The intensity for enough guaranteeing probe, avoids damaging in use, and can cooperate with locating rod, and the end of probe is made to reach oil film
The best temperature measuring point of bearing, it is ensured that the accuracy of filmatic bearing temperature measurement, avoid because temperature measurement inaccuracy leads to oil
Film bearing seizes failure.
The clamp head, which is screwed on the outside of one end of dynamic collet, is equipped with sealing seam allowance.Setting sealing seam allowance, can make clamp
When head and dynamic collet compress clamp ring, the end of clamp head is sufficiently bonded with clamp ring, is generated to the center of clamp ring bigger
Coupling mechanism force, improve fixed part to the fixing intensity in monitoring temperature portion.
The inside of the dynamic collet is equipped with locking face.Locking face is set in the inside of dynamic collet, locking can be enclosed and be led
To effect, makes clamp ring to center movement, improve the coupling mechanism force to monitoring temperature portion.
The locking face is inclined surface or cambered surface.Locking face is arranged to inclined surface or cambered surface, locking can be reduced
The frictional force of circle during the motion, makes clamp ring be more easier to lock.
The clamp ring is equipped with sealing surface, and the sealing surface is consistent with the profile of locking face on the inside of dynamic collet.Setting
With the locking consistent sealing surface of facial contour, the degree of cooperation with dynamic collet and clamp head can be improved, while can be improved and temperature
Spend the leakproofness of the locating rod of monitoring unit.
Compared with prior art, the beneficial effects of the present invention are:
1, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention, when wireless monitoring device passes through
When fixed part is fixed on filmatic bearing, monitoring temperature portion is enable to move axially along fixed part, realizes monitoring temperature portion in oil
Adjusting on film bearing enables monitoring temperature portion to reach best temperature measuring point, it is ensured that temperature data measurement is accurate;Temperature prison simultaneously
Control portion is adjusted on fixed part, be can satisfy the installation needs of different filmatic bearings, is made the use scope of wireless monitoring device more
Add extensively;
2, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention, sets between pedestal and probe
Locating rod is set, move locating rod can on fixed part, wireless monitoring device can be made to have certain adjustable range, is met not
With the inconsistent problem of filmatic bearing temperature measuring point;
3, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention, by annular groove close to flange
Side be arranged to inclined surface, can when end cap screws, sealing ring along inclination towards being moved in annular groove, avoid sealing ring
Along moving radially for pedestal, sealing effect is reduced;
4, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention, locating rod and probe are passed through
Welding is attached, and can increase the integraty between locating rod and probe, is improved workpiece strength, is avoided breaking during the work time
It splits, guarantees the stable operation of wireless monitoring device;
5, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention, setting sealing seam allowance, can
When compressing clamp head and dynamic collet by clamp ring, the end of clamp head is sufficiently bonded with clamp ring, is produced to the center of clamp ring
Raw bigger coupling mechanism force improves fixed part to the fixing intensity in monitoring temperature portion;
6, a kind of wireless monitoring device applied to filmatic bearing running temperature of the invention is arranged in the inside of dynamic collet
Locking face can play the guiding role to clamp ring, make clamp ring to center movement, improve the coupling mechanism force to monitoring temperature portion, if
Set with locking the consistent sealing surface of facial contour, can be improved the degree of cooperation with dynamic collet and clamp head, at the same can be improved with
The leakproofness of the locating rod in monitoring temperature portion.
Detailed description of the invention
In order to illustrate more clearly of technical solution of the present invention, attached drawing needed in description will be made below simple
Ground introduction, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ordinary skill
For personnel, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is whole the schematic diagram of the section structure of the invention;
Fig. 3 is monitoring temperature portion structural schematic diagram of the invention;
Fig. 4 is mounting base structural schematic diagram of the invention;
Fig. 5 is base structure schematic diagram of the invention;
Fig. 6 is pedestal side structure schematic view of the invention;
Fig. 7 is circular groove structure schematic diagram of the invention;
Fig. 8 is fixing part structure schematic diagram of the invention;
Fig. 9 is dynamic chuck structure schematic diagram of the invention;
Figure 10 is dynamic collet side structure schematic view of the invention;
Figure 11 is clamp header structure schematic diagram of the invention;
Figure 12 is clamp head side structure schematic view of the invention;
Figure 13 is clamp ring structural schematic diagram of the invention;
Figure 14 is clamp ring side structure schematic view of the invention;
Figure 15 is temperature monitoring unit structural schematic diagram of the invention;
Wherein, 1, monitoring temperature portion, 2, fixed part, 11, end cap, 12, sealing ring, 13, mounting base, 131, pedestal, 132,
Locating rod, 133, probe, 134, cavity, 135, groove, 136, component chamber, 137, flange, 138, annular groove, the 139, first spiral shell
Line, 21, clamp head, 22, clamp ring, 23, dynamic collet, 24, fixed thread, 25, locking screw, 26, locking face, 27, sealing stops
Mouthful, 28, sealing surface, 31, single-chip microcontroller, 32, power supply, 33, temperature sensor, 34, radiofrequency launcher.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing:
As shown in Figure 1-3, a kind of wireless monitoring device applied to filmatic bearing running temperature, including monitoring temperature portion 1
With fixed part 2, the fixed part 2 is sleeved in monitoring temperature portion 1, and the fixed part 2 can be moved along the axial direction in monitoring temperature portion 1
It is dynamic;Fixed part 2 can realize the adjusting of the different location in monitoring temperature portion 1 along the axial movement in monitoring temperature portion 1, thus
The fitting depth for adjusting monitoring temperature portion 1, can make monitoring temperature portion 1 adapt to different filmatic bearings and be installed, the temperature
Monitoring unit 1 includes mounting base 13, temperature monitoring unit, end cap 11 and sealing ring 12, and the mounting base 13 is seat open at one end
Body 131, the cross section of mounting base 13 can be round or polygon, in the application, the cross section of mounting base 13 just with circle,
One end that the mounting base 13 is open is equipped with end cap 11, uses and is threadedly coupled between mounting base 13 and end cap 11, wherein end cap 11
Material use nylon, the material using nylon as end cap 11, it can be ensured that the transmission of wireless data, avoid use metal pair
Wireless data causes to shield, and influences data laser propagation effect, sealing ring 12 is equipped between the mounting base 13 and end cap 11, due to oil
Film bearing use environment is severe, is frequently present of the liquid such as lubricating oil, and sealing ring 12, energy are arranged between mounting base 13 and end cap 11
Enough guaranteeing the leakproofness of mounting base 13, it is ensured that the normal operation of internal element, the pedestal 131 is interior to be equipped with temperature monitoring unit,
Temperature monitoring unit is used to measure the running temperature of filmatic bearing, and the temperature value measured progress operation will be accorded with by operation
The temperature value of conjunction condition is sent to data sink by wireless signal, and the not opening one end of the mounting base 13 is inserted into oil film
In bearing;As shown in figure 8, the fixed part 2 includes clamp head 21, clamp ring 22 and dynamic collet 23, the clamp head 21 is set with
In monitoring temperature portion 1, the dynamic collet 23 is connect with clamp head 21 by locking screw 25, the clamp head 21 and dynamic collet
Clamp ring 22 is equipped between 23.When wireless monitoring device is fixed on filmatic bearing by fixed part 2, make monitoring temperature portion 1
It can be moved axially along fixed part 2, realize adjusting of the monitoring temperature portion 1 on filmatic bearing, monitoring temperature portion 1 is enable to reach
Best temperature measuring point, it is ensured that temperature data measurement is accurate;Monitoring temperature portion 1 is adjusted on fixed part 2 simultaneously, can satisfy different oil
The installation of film bearing needs, and keeps the use scope of wireless monitoring device more extensive.
As Figure 4-Figure 6, the mounting base 13 includes pedestal 131, and one end of the pedestal 131 is equipped with locating rod 132, tool
Body, locating rod 132 is hollow pipe, and fixed part 2 is sleeved in locating rod 132, can be fixed along the axial movement of locating rod 132
The length of position bar 132 is the mobile length of fixed part 2, that is, monitoring temperature portion 1 can be realized the distance of adjusting, described fixed
The end of position bar 132 is equipped with probe 133, specifically, probe 133 is hollow pipe, endcapped is formed for placing temperature sensing
The cavity 134 of device 33, the closed one end of probe 133 are inserted into the inside of filmatic bearing, and the temperature measuring point for the filmatic bearing that goes directly passes through
The relative position between fixed part 2 and locating rod 132 is adjusted, probe 133 is made to reach the best temperature measuring point of filmatic bearing, it is ensured that temperature
The accuracy of measurement is spent, another end opening setting of the pedestal 131, the open end of the pedestal 131 is equipped with into pedestal 131
The component chamber 136 that portion extends, the component chamber 136 is connected to locating rod 132 and probe 133, on the outer surface of the pedestal 131
Equipped with the flange 137 being arranged around pedestal 131, the cross section of flange 137 is arranged to polygon, is easily installed the clamping of seat 13, institute
The outer surface open end side for stating pedestal 131 is equipped with the first screw thread 139, and end cap 11 is fixed on pedestal 131 by the first screw thread 139
On, i.e., it is fixed in mounting base 13 by the first screw thread 139, annular groove is equipped between the flange 137 and the first screw thread 139
138, annular groove 138 is interior for placing sealing ring 12, it is ensured that the leakproofness between pedestal 131 and end cap 11.Pedestal 131 with
Locating rod 132 is set between probe 133, move locating rod 132 can on fixed part 2, wireless monitoring device can be made to have
Certain adjustable range meets the inconsistent problem of different filmatic bearing temperature measuring points.
As shown in fig. 7, the face that the annular groove 138 is located at 137 side of flange is inclined surface, the inclined surface is by annular
The groove top of groove 138 is tilted to slot bottom to 137 side of flange.Annular groove 138 is arranged to tilt close to the side of flange 137
Face, can be when end cap 11 screws, and sealing ring 12, towards moving in annular groove 138, avoids sealing ring 12 along pedestal along inclination
131 move radially, reduces sealing effect.
Using welded connecting between the locating rod 132 and probe 133.Specifically, one end of locating rod 132 is fixed present
On body 131, the other end is connect with probe 133, and locating rod 132 is equipped with towards one end of probe 133 towards prolonging inside locating rod 132
The groove 135 stretched, the internal diameter of groove 135 are slightly larger than the outer diameter of probe 133, probe 133 can be made to be inserted into and do not shaken, groove
135 depth extended inward are not more than the one third of 132 total length of locating rod, and groove 135 is arranged, probe 133 is inserted into
Into groove 135, then locating rod 132 and probe 133 are welded together, locating rod 132 is connected with needle by welding
It connects, the integraty between locating rod 132 and probe 133 can be increased, improve workpiece strength, avoid being broken during the work time,
Guarantee the stable operation of wireless monitoring device.
The length of the locating rod 132 is 100mm~150mm.By the setting of locating rod 132 in 100mm between 150mm,
It can satisfy the installation and adjustment requirement in monitoring temperature portion 1, while non-essential additional length will not be generated, saved raw material, drop
Low production cost, the diameter of locating rod 132 are 8mm~10mm, by the diameter setting of locating rod 132 in 8mm between 10mm,
The intensity that can either ensure locating rod 132 makes locating rod 132 be not easy bending, while can guarantee that 2 volume of fixed part was not easy
Greatly, convenient for the installation in monitoring temperature portion 1, as a kind of optimal embodiment, the length of locating rod 132 is in the application
113mm, the diameter of locating rod 132 are 9mm.
The length of the probe 133 are as follows: 300mm~400mm.By the setting of the length of probe 133 350mm to 400mm it
Between, it can either guarantee the intensity of probe 133, avoid damaging in use, and can cooperate with locating rod 132, make probe
133 end reaches the best temperature measuring point of filmatic bearing, it is ensured that the accuracy of filmatic bearing temperature measurement, avoids because of temperature
Measurement inaccuracy causes filmatic bearing to seize failure, and the diameter of probe 133 is 5mm~8mm, it can be ensured that probe 133 exists
Be not in bending in use process, cause the thermistor in probe 133 to damage, influence the accuracy of thermometric, meanwhile, probe
133 diameter is less than the diameter of locating rod 132, stronger with the connection of locating rod 132, as a kind of optimal embodiment party
Formula, 133 length of probe in the application are 365mm, and the diameter of probe 133 is 6mm.
As depicted in figs. 11-12, the clamp head 21, which is screwed on the outside of one end of dynamic collet 23, is equipped with sealing seam allowance 27.Setting
Seal seam allowance 27, can make clamp head 21 and dynamic collet 23 by clamp ring 22 compress when, the end of clamp head 21 sufficiently with locking
22 fitting of circle, bigger coupling mechanism force is generated to the center of clamp ring 22, improves fixed part 2 to the fixing intensity in monitoring temperature portion 1.
As shown in figs. 9-10, the inside of the dynamic collet 23 is equipped with locking face 26.In the inside of dynamic collet 23, locking is set
Face 26 can play the guiding role to clamp ring 22, make clamp ring 22 to center movement, improve the coupling mechanism force to monitoring temperature portion 1.
The locking face 26 is inclined surface or cambered surface.Locking face 26 is arranged to inclined surface or cambered surface, can be reduced
The frictional force of clamp ring 22 during the motion, makes clamp ring 22 be more easier to lock.
As illustrated in figs. 13-14, the clamp ring 22 is equipped with sealing surface 28, the sealing surface 28 and dynamic 23 inside of collet
The profile of locking face 26 is consistent.Setting and the consistent sealing surface 28 of 26 profile of locking face, can be improved and dynamic collet 23 and clamp
First 21 degree of cooperation, while can be improved the leakproofness with the locating rod 132 in monitoring temperature portion 1, in the application, clamp ring 22
Using rubber material, using rubber material, locating rod 132 can either be carried out not damage locating rod 132, and energy when squeezing fastening
Certain sealing function is enough played, the oil leak of filmatic bearing is avoided.
A kind of mounting means of the wireless monitoring device applied to filmatic bearing running temperature is as follows, and probe 133 is inserted into
In measured hole on to filmatic bearing, then fixed part 2 is fixed on filmatic bearing by fixed thread 24, that is, will fix
Dynamic collet 23 and the filmatic bearing in portion 2 are fixed, while metal gasket is arranged between fixed part 2 and filmatic bearing, avoid oil film
Fixed part 2 loosens during bearing working, and in the application, metal gasket uses brass shim spacer, adjusts the position in monitoring temperature portion,
After being adjusted to suitable position, clamp head 21 and dynamic collet 23 are tightened, fixed monitoring temperature portion by locking screw 25.
As shown in figure 15, the temperature monitoring unit includes single-chip microcontroller 31, temperature sensor 33, radiofrequency launcher 34 and electricity
The input terminal in source 32, the single-chip microcontroller 31 is connect with temperature sensor 33, the output end and radiofrequency launcher of the single-chip microcontroller 31
34 connections, the power supply 32 are connected as its power supply with single-chip microcontroller 31.Temperature monitoring unit carries out data processing using single-chip microcontroller 31,
It can be improved data processing speed, it is ensured that the accuracy of data processing.The single-chip microcontroller 31 uses MSP430 single-chip microcontroller 31.Using
TI company model is the single-chip microcontroller 31 of MSP430-AFE233, can reduce the power consumption of temperature monitoring unit, reduces monitoring temperature portion
1 charging times, extend monitoring temperature portion 1 uses the time.The radiofrequency launcher 34 uses LORA-SX1278 monolithic radio frequency
Transmitter 34.Radiofrequency launcher 34 uses LORA-SX1278 monolithic radio frequency transmitter 34, general 433MHz wireless transmission frequency
Rate keeps data transmission more stable, reliable, it is ensured that the safety of data transmission.The temperature sensor 33 uses platinum resistance temperature
Spend sensor 33.Using platinum resistance temperature sensor 33, high sensitivity is capable of the temperature change of precise acquisition bearing, makes bearing
Temperature data acquisition it is more accurate.The measurement range of platinum resistance temperature sensor 33 is -20 DEG C~200 DEG C, and temperature measures model
Enclose it is wider, avoid platinum resistance temperature sensor 3314 more than highest test temperature damage.
A kind of temperature measurement of the wireless monitoring device applied to filmatic bearing running temperature and calculating process are as follows: monolithic
Machine 31 uses timing working mode, and set time period t=2s, at interval of time cycle t, temperature monitoring unit is to filmatic bearing
Temperature be acquired once, temperature collection is respectively T1, T2 ..., single-chip microcontroller 31 judge latter period temperature collection with it is previous
Period temperature collection compares whether filmatic bearing base temperature changes, if filmatic bearing base temperature changes,
Radiofrequency launcher 34 is waken up, new temperature data is emitted by radiofrequency launcher 34, if filmatic bearing base temperature does not have
It changes, then judges whether last data transmission has reached 3 minutes, if not up to 3 minutes, it is passed without data
It is defeated, if reaching 3 minutes, new temperature data is emitted by radiofrequency launcher 34.This working method greatly reduces temperature
Spend detection device power consumption, extend temperature monitoring unit use the time, meet filmatic bearing base temperature measurement it is long-term, can
By job requirement.The calculation process process of temperature monitoring unit structure and temperature data in this patent has been public technology,
It is repeated herein not as innovative point.
Above-mentioned technical proposal is one embodiment of the present invention, for those skilled in the art, at this
On the basis of disclosure of the invention application method and principle, it is easy to make various types of improvement or deformation, be not limited solely to this
Invent method described in above-mentioned specific embodiment, therefore previously described mode is only preferred, and and do not have limitation
The meaning of property.
Claims (10)
1. a kind of wireless monitoring device applied to filmatic bearing running temperature, which is characterized in that including monitoring temperature portion and admittedly
Determine portion, the fixed part is sleeved in monitoring temperature portion, and the fixed part can be along the axial movement in monitoring temperature portion;The temperature
Degree monitoring unit includes mounting base, temperature monitoring unit, end cap and sealing ring, and the mounting base is pedestal open at one end, described
One end of mounting base opening is equipped with end cap, and sealing ring is equipped between the mounting base and end cap, temperature is equipped in the pedestal and supervises
Unit is controlled, the not opening one end of the mounting base is inserted into filmatic bearing;The fixed part includes clamp head, clamp ring and moves
Collet, the clamp headgear is in monitoring temperature portion, and the dynamic collet is connect with clamp head by locking screw, the clamp
Clamp ring is equipped between head and dynamic collet.
2. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 1, which is characterized in that
The mounting base includes pedestal, and one end of the pedestal is equipped with locating rod, and the end of the locating rod is equipped with probe, the pedestal
The setting of another end opening, the open end of the pedestal is equipped with the cavity to pedestal internal stretch, on the outer surface of the pedestal
Equipped with the flange being arranged around pedestal, the outer surface open end side of the pedestal is equipped with the first screw thread, the flange and the first spiral shell
Annular groove is equipped between line.
3. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 2, which is characterized in that
The face that the annular groove is located at flange side is inclined surface, and the inclined surface is from the groove top of annular groove to slot bottom to flange one
It rolls oblique.
4. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 2, which is characterized in that
Using welded connecting between the locating rod and probe.
5. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 4, which is characterized in that
The length of the locating rod is 100mm~150mm.
6. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 4, which is characterized in that
The length of the probe are as follows: 300mm~400mm.
7. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 1, which is characterized in that
The clamp head, which is screwed on the outside of one end of dynamic collet, is equipped with sealing seam allowance.
8. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 1, which is characterized in that
The inside of the dynamic collet is equipped with locking face.
9. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 8, which is characterized in that
The locking face is inclined surface or cambered surface.
10. a kind of wireless monitoring device applied to filmatic bearing running temperature according to claim 1, feature exist
In the clamp ring is equipped with sealing surface, and the sealing surface is consistent with the profile of locking face on the inside of dynamic collet.
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Cited By (1)
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TWI814249B (en) * | 2022-02-11 | 2023-09-01 | 中國鋼鐵股份有限公司 | Method for monitoring temperature of work roll bearing |
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