CN110274387A - Plate-type electric heating device for gas - Google Patents

Plate-type electric heating device for gas Download PDF

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Publication number
CN110274387A
CN110274387A CN201910560677.3A CN201910560677A CN110274387A CN 110274387 A CN110274387 A CN 110274387A CN 201910560677 A CN201910560677 A CN 201910560677A CN 110274387 A CN110274387 A CN 110274387A
Authority
CN
China
Prior art keywords
plate
core
gas
board
heating wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910560677.3A
Other languages
Chinese (zh)
Inventor
凌祥
李云媛
杜明胜
陈晓轶
黄钰喆
姚恒凤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Tech University
Original Assignee
Nanjing Tech University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Tech University filed Critical Nanjing Tech University
Priority to CN201910560677.3A priority Critical patent/CN110274387A/en
Publication of CN110274387A publication Critical patent/CN110274387A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/002Air heaters using electric energy supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/26Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
    • H05B3/265Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00Electrical heat generating means
    • F24H2250/02Resistances

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Surface Heating Bodies (AREA)

Abstract

The invention discloses a plate-type electric heating device for gas, which comprises a core body, a heat insulating layer, an explosion-proof cavity and end enclosures, wherein gas flows into gas channels in the core body from the end enclosures on two sides of the core body to exchange heat. The core body comprises an electric heating plate, a radiating fin, a partition plate, a seal strip and a cover plate, the radiating fin, the partition plate, the seal strip and the cover plate are integrally welded, the electric heating plate is placed in a reserved cavity and is tightly pressed by a modified PTFE plate, a resistance wire on the electric heating plate penetrates through a small hole in the PTFE plate and is connected with a bolt, a high-temperature-resistant wire is also connected with the bolt, the high-temperature-resistant wire penetrates through a hole in stainless steel to enter the explosion-proof cavity and is connected to a wiring terminal, and finally the high-temperature-resistant wire is led out from a cable connector on the explosion-proof. When the device works, the electric heating plate is electrified to emit heat, and the plate-type electric heating device has the advantages of compact structure, large heat transfer area in unit volume and high heat exchange efficiency.

Description

A kind of board-like electric heater unit for gas
Technical field
The present invention relates to a kind of heating device, in particular to a kind of board-like electric heater unit for gas.
Background technique
Electric current converts electrical energy into thermal energy by heating element, since heating element is pure resistor element circuit, therefore its conversion effect Rate is very high, and other than some line loss, the overwhelming majority is converted to thermal energy, so electric heater unit is selected to carry out heat gas, passes through Ji property is good, pollution-free.However common gas electrically heating device, gas and electrical heating elements direct contact heat transfer, electric heating dress The volume set is usually all bigger, and structure is not compact.
Summary of the invention
The present invention is to solve the problem that existing gas-heating apparatus volume is big, structure is not compact, heat exchange efficiency is lower, In order to solve the above technical problems, the invention proposes a kind of board-like electric heater unit for gas, the technology that the present invention uses Scheme is:
A kind of board-like electric heater unit for gas, including core, heat insulation layer, explosion-proof chamber, end socket and square flange, it is described Core is bolted with explosion-proof chamber, and the two sides of core are equipped with end socket, and the end socket is equipped with gas outlet adapter and flange, The heat insulation layer is set to above core.
Further, the core includes electric boiling plate, cooling fin, partition, strip of paper used for sealing and cover board, the electric boiling plate and heat dissipation Partition is equipped between piece, cooling fin, which is welded between partition, is welded into an entirety with strip of paper used for sealing and cover board group, and electric boiling plate is set to pre- In the cavity stayed.
Further, the electric boiling plate includes heating wire, high-temperature insulation piece core, high-temperature insulation piece, the resistance to height It slotting on warm insulating trip core, for electric filament disc in slot, the high-temperature insulation piece is covered on high-temperature insulation piece core two sides, It is fixed with bolt, the heating wire of extraction is not at one end.
Further, the high-temperature insulation piece core is potsherd, and the high-temperature insulation piece is mica sheet.
Further, two sides is slotted on the potsherd, and for electric filament disc in the slot of potsherd, potsherd upper end is provided with slot, The heating wire of side is by slot through the continuous disk system in the other side.
Further, one-side gaining on the potsherd, heating wire single side disk system is in the slot of potsherd.
Further, the electric boiling plate includes heating wire, micarex, micarex core, and the heating wire winding is in mica On plate core body, micarex core two sides are covered integrally with micarex, and two sides micarex is bigger than micarex core, beats on angle Hole is fixed with iron wire, and the heating wire of extraction is not at one end.
Further, the modified tetrafluoro plate of punching is equipped with above the electric boiling plate, the heating wire that electric boiling plate is drawn passes through Aperture is connected with bolt, and bolt is fixed on another two blocks of tetrafluoro plates, and fixation is bolted on the steel plate with tetrafluoro plate, steel plate It is welded on explosion-proof chamber cavity.
Further, the connection heating wire bolt connects high temperature wire one end simultaneously, and the high temperature wire other end passes through Porose stainless steel plate is beaten, connect with the connecting terminal being placed on the stainless steel plate, draws from the cable connector on explosion-proof chamber Out, power supply is connected, the heating wire and high temperature wire above core are closed in explosion-proof chamber.
Further, the heat insulation layer is set between modified tetrafluoro plate and stainless steel plate.
Further, the fin shape is using change spacing serrated fin pattern.
Further, the bolt is mounted on fixed on tetrafluoro plate, and bolt is filled out with the hole around tetrafluoro plate with alumina silicate Fill consolidation.
Further, when the high temperature wire passes through stainless steel plate, gap is small between hole, is sealed with high temperature silicone rubber.
The utility model has the advantages that
It is equipped with heat insulation layer above core of the present invention, reduces heat loss, when which works, electric hot plate, which is powered, releases heat, Gas exchanges heat from the gas passage that the end socket of core two sides flows into core, and fin shape is using change spacing zigzag wing The pattern of piece, with gas directly and compared with electric hot plate contact heat-exchanging, after cooling fin is arranged, heat transfer area increases nearly 70%, this Kind cooling fin makes gas form strong turbulent flow in runner, destroys thermal resistance boundary layer constantly, thermal resistance is effectively reduced, make to conduct heat Effect is more preferable.In addition, electric boiling plate is not directly contacted with cooling fin, be equipped with partition between the two, due to cooling fin be welded on every Between plate, skeleton and supporting role are played, thin-plate element part structure is made to have higher intensity and bearing capacity.The board-like electricity of the present invention Heating device is compact-sized, and the heat transfer area in unit volume is big, and heat exchange efficiency is high.
Detailed description of the invention
Fig. 1 is the perspective view of board-like electric heater unit of the invention.
Fig. 2 is the cross-sectional view of board-like electric heater unit of the invention.
Fig. 3 is the perspective view of board-like electric heater unit core of the invention.
Fig. 4 is the partial exploded view of board-like electric heater unit core of the invention.
Fig. 5 is double surface grooving electric boiling plate explosive view of the invention.
Fig. 6 is the disk three-dimensional figure of potsherd and heating wire of the invention.
Fig. 7 is the arrangement three-dimensional figure of high temperature wire and heating wire of the invention.
Fig. 8 is the perspective view of board-like electric heater unit cooling fin of the invention.
Fig. 9 is the potsherd of the embodiment of the present invention 2 and the disk three-dimensional figure of heating wire.
Figure 10 is the potsherd and heating wire single side disk three-dimensional figure of the embodiment of the present invention 3.
Figure 11 is the wound form electric boiling plate explosive view of the embodiment of the present invention 4.
In figure, 1- explosion-proof chamber, 2- core, 3- square flange, 4- end socket, 101- partition, 102- electric boiling plate, 103- electric heating Plate strip of paper used for sealing, 104- cooling fin strip of paper used for sealing, 105- cover board, 106- cooling fin, 201- heating wire, 202- alumina ceramic plate, 203- Mica sheet, 301- high temperature wire, 302- steel plate, 303- tetrafluoro plate, 304- modified tetrafluoro plate, 305- connecting terminal, 306- are stainless Steel plate.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair Bright explanation is not limited to following embodiment.
[embodiment 1]
As illustrated in fig. 1 and 2, board-like electric heater unit, including explosion-proof chamber 1, core 2, square flange 3, end socket 4 are used for be a kind of It (is not drawn into figure) with heat insulation layer.Core is bolted with explosion-proof chamber, convenient to overhaul and replacement electric boiling plate and cooling fin, End socket 4 is equipped with gas outlet adapter and flange.
As shown in Figures 3 and 4, core include electric boiling plate 102, cooling fin 106, partition 101, electric boiling plate strip of paper used for sealing 103, Cooling fin strip of paper used for sealing 104 and cover board 105;After cooling fin 106, partition 101, strip of paper used for sealing and 105 groups of cover board are welded into an entirety, need Air-tight test and the water pressure test are carried out to each inner passage in core, guarantee the leakproofness and pressure-bearing property of inner passage Can, it detects the quality of welding and combined type end socket is burn-on, is then put into electric boiling plate in reserved cavity after detection is qualified.
As it can be seen in figures 5 and 6, electric boiling plate 102 includes heating wire 201, alumina ceramic plate 202 and mica sheet 203, it will be electric On potsherd 202,202 two sides of potsherd are covered with thin mica sheet 203 and are integrally formed 201 disk of heated filament, form electric boiling plate 102;Wherein, two sides is slotted on thick potsherd, and by screw type electric filament disc in the slot of potsherd, potsherd upper end is provided with The heating wire of slot, side continues disk system through the other side by slot, and for the convenience of wiring and installation, the heating wire that two sides are drawn is not At one end, by 201 disk of heating wire it is good after, cover thin mica sheet in the two sides of potsherd, fixed with bolt, formed electric boiling plate 102。
As shown in fig. 7, being compressed the electric boiling plate 102 being put into cavity with the modified tetrafluoro plate 304 being with holes, electricity adds The heating wire 201 of hot plate 102 passes through aperture and is connected with bolt, and bolt is fixed on another two blocks of tetrafluoro plates 303, this two pieces fixed use Tetrafluoro plate 303 is bolted on steel plate 302, and steel plate 302 is welded on cavity.The heating wire 201 of electric boiling plate 102 is worn After small holes are connected with bolt, high temperature wire 301 is also connected with the bolt, these high temperature wires 301 are passed through and are with holes Stainless steel plate 306 is connect with the connecting terminal 305 being placed on the stainless steel plate 306, finally from the cable on explosion-proof chamber 1 Connector is drawn, to connect power supply.It is that compression is exhausted with being equipped between modified tetrafluoro plate 303 and stainless steel plate 306 above core 2 Thermosphere further increases the security performance of device to reduce heat loss.After bolt is mounted on fixation tetrafluoro plate 303, spiral shell Hole around bolt and tetrafluoro plate 303 fills consolidation with alumina silicate.When high temperature wire passes through stainless steel plate 306, gap between hole It is small as far as possible, and sealed with high temperature silicone rubber.
As shown in figure 8,106 shape of cooling fin uses the pattern of scalable variable cross-section type fin.
After connection power supply, electric boiling plate 102 works, and transfers heat on partition 101 and cooling fin 106, and gas is from envelope First 4 flow into core 1, carry out heat convection with partition 101 and 106 surface of cooling fin.
Gas passage is equipped with cooling fin 106, and electric boiling plate 102 is not directly contacted with cooling fin 106, between the two equipped with every Plate 101.The two sides of core 1 are equipped with end socket 4, and end socket 4 is equipped with gas inlet and outlet and takes over and flange, and gas is from combined type end socket 4 It flows into core 1 and absorbs heat.106 shape of cooling fin is directly connect with electric hot plate using the pattern for becoming spacing serrated fin, with gas Touching heat exchange is compared, and after cooling fin 106 is arranged, heat transfer area increases nearly 70%;This cooling fin 106 makes gas shape in runner It at strong turbulent flow, destroys thermal resistance boundary layer constantly, thermal resistance is effectively reduced, keep heat-transfer effect more preferable.In addition, due to cooling fin 106 are welded between partition 101, play skeleton and supporting role, and thin-plate element part structure is enable to have higher intensity and pressure-bearing Power.
[embodiment 2]
As shown in figure 9, specific implementation case two is with specific implementation case one the difference is that making pottery in electric boiling plate 102 The winding method of tile and heating wire 201 is different, and the mode of grooving of potsherd is different.
[embodiment 3]
As shown in Figure 10, specific implementation case three and specific implementation case one and two are the difference is that electric boiling plate 102 form is embodied in case one and two, and potsherd is double surface grooving, 201 double-sided disc system of heating wire, for the ease of adding The potsherd one-side gaining in case three, 201 single side disk system of heating wire is embodied in work and installation.
[embodiment 4]
As shown in figure 11, specific implementation case four and specific implementation case one to three are the difference is that electric boiling plate Heating wire 201 is directly wound on micarex core, core two sides by 102 form for further easy to process and installation It is integrally formed with micarex covering, forms electric boiling plate 102.Two sides micarex is more slightly larger than micarex core, and four angle punchings are used Iron wire, which is bound, to be fixed, it is ensured that resistance wire will not touch stainless steel cavity.
The above examples only illustrate the technical idea of the present invention, and this does not limit the scope of protection of the present invention, all According to the technical idea provided by the invention, any changes made on the basis of the technical scheme each falls within right of the invention and wants It asks within the protection scope of book.The technology that the present invention is not directed to can be realized by the prior art.

Claims (10)

1. a kind of board-like electric heater unit for gas, it is characterised in that: including core, heat insulation layer, explosion-proof chamber, end socket, institute It states core to be bolted with explosion-proof chamber, the two sides of core are equipped with end socket, and the end socket is equipped with gas outlet adapter and method Orchid, the heat insulation layer are set to above core.
2. the board-like electric heater unit according to claim 1 for gas, it is characterised in that: the core includes that electricity adds Hot plate, cooling fin, partition, strip of paper used for sealing and cover board, are equipped with partition between the electric boiling plate and cooling fin, cooling fin is welded on partition Between with strip of paper used for sealing and cover board group be welded into an entirety, electric boiling plate is set in reserved cavity.
3. the board-like electric heater unit according to claim 2 for gas, it is characterised in that: the electric boiling plate includes Heating wire, high-temperature insulation piece core, high-temperature insulation piece are slotted on the high-temperature insulation piece core, and electric filament disc is in slot Interior, the high-temperature insulation piece is covered on high-temperature insulation piece core two sides, is fixed with bolt, the heating wire of extraction is not one End.
4. the board-like electric heater unit according to claim 3 for gas, it is characterised in that: the high-temperature insulation piece Core is potsherd, and the high-temperature insulation piece is mica sheet.
5. the board-like electric heater unit according to claim 4 for gas, it is characterised in that: two sides on the potsherd Fluting, for electric filament disc in the slot of potsherd, potsherd upper end is provided with slot, and the heating wire of side is by slot through the continuous disk in the other side System.
6. the board-like electric heater unit according to claim 4 for gas, it is characterised in that: single side on the potsherd Fluting, heating wire single side disk system is in the slot of potsherd.
7. the board-like electric heater unit according to claim 2 for gas, it is characterised in that: the electric boiling plate includes Heating wire, micarex, micarex core, the heating wire winding is on micarex core, micarex core two sides cloud Motherboard covering is integral, and two sides micarex is bigger than micarex core, punches on angle, is fixed with iron wire, and the heating wire of extraction does not exist One end.
8. being used for the board-like electric heater unit of gas according to any claim in claim 3-7, it is characterised in that: The modified tetrafluoro plate of punching is equipped with above the electric boiling plate, the heating wire that electric boiling plate is drawn passes through aperture and is connected with bolt, Bolt is fixed on another two blocks of tetrafluoro plates, and fixation is bolted on the steel plate with tetrafluoro plate, and steel plate is welded on explosion-proof chamber chamber On body.
9. according to benefit require 8 described in be used for gas board-like electric heater unit, it is characterised in that: the connection heating wire bolt High temperature wire one end is connected simultaneously, and the high temperature wire other end passes through and beats porose stainless steel plate, described stainless with being placed on Connecting terminal connection on steel plate, draws from the cable connector on explosion-proof chamber, connects power supply, heating wire and high temperature above core Conducting wire is closed in explosion-proof chamber.
10. the board-like electric heater unit according to claim 9 for gas, it is characterised in that: the heat insulation layer is set to Between modified tetrafluoro plate and stainless steel plate;The fin shape is using change spacing serrated fin pattern;The bolt installation Fixed on tetrafluoro plate, the hole around bolt and tetrafluoro plate fills consolidation with alumina silicate;The high temperature wire passes through stainless When steel plate, gap is small between hole, is sealed with high temperature silicone rubber.
CN201910560677.3A 2019-06-26 2019-06-26 Plate-type electric heating device for gas Pending CN110274387A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910560677.3A CN110274387A (en) 2019-06-26 2019-06-26 Plate-type electric heating device for gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910560677.3A CN110274387A (en) 2019-06-26 2019-06-26 Plate-type electric heating device for gas

Publications (1)

Publication Number Publication Date
CN110274387A true CN110274387A (en) 2019-09-24

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Family Applications (1)

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CN201910560677.3A Pending CN110274387A (en) 2019-06-26 2019-06-26 Plate-type electric heating device for gas

Country Status (1)

Country Link
CN (1) CN110274387A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2901149Y (en) * 2006-05-19 2007-05-16 镇江裕太防爆电加热器有限公司 Energy saving type anti-explosion electric heater
KR100722316B1 (en) * 2006-01-16 2007-05-28 주식회사 스마텍 Ceramic heater
CN200965338Y (en) * 2006-10-23 2007-10-24 邱国云 A heater for tankless electric water heater
CN101280956A (en) * 2008-04-11 2008-10-08 舒定涛 Electric-heating device and uses thereof
WO2013171093A1 (en) * 2012-05-14 2013-11-21 Behr-Hella Thermocontrol Gmbh Electrical vehicle heater, particularly for a vehicle with hybrid drive or with electric drive
CN104457345A (en) * 2013-09-17 2015-03-25 中国石油化工股份有限公司 Fin plate heat exchanger for condensing waste heat recovery
CN208210336U (en) * 2018-04-20 2018-12-07 泰州市华氏电热电子有限公司 A kind of novel silicon carbide far infrared electric heating plate
CN109936095A (en) * 2017-12-15 2019-06-25 徐州浩通水射流科技有限公司 A kind of electric heating anti-explosion terminal box

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100722316B1 (en) * 2006-01-16 2007-05-28 주식회사 스마텍 Ceramic heater
CN2901149Y (en) * 2006-05-19 2007-05-16 镇江裕太防爆电加热器有限公司 Energy saving type anti-explosion electric heater
CN200965338Y (en) * 2006-10-23 2007-10-24 邱国云 A heater for tankless electric water heater
CN101280956A (en) * 2008-04-11 2008-10-08 舒定涛 Electric-heating device and uses thereof
WO2013171093A1 (en) * 2012-05-14 2013-11-21 Behr-Hella Thermocontrol Gmbh Electrical vehicle heater, particularly for a vehicle with hybrid drive or with electric drive
CN104457345A (en) * 2013-09-17 2015-03-25 中国石油化工股份有限公司 Fin plate heat exchanger for condensing waste heat recovery
CN109936095A (en) * 2017-12-15 2019-06-25 徐州浩通水射流科技有限公司 A kind of electric heating anti-explosion terminal box
CN208210336U (en) * 2018-04-20 2018-12-07 泰州市华氏电热电子有限公司 A kind of novel silicon carbide far infrared electric heating plate

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史美中: "《热交换器原理与设计》", 31 May 2018, 东南大学出版社 *
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