CN110273365B - Transport and frame integrated machine - Google Patents

Transport and frame integrated machine Download PDF

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Publication number
CN110273365B
CN110273365B CN201810221573.5A CN201810221573A CN110273365B CN 110273365 B CN110273365 B CN 110273365B CN 201810221573 A CN201810221573 A CN 201810221573A CN 110273365 B CN110273365 B CN 110273365B
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China
Prior art keywords
girder
guide
liang
zhitui
machine
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CN201810221573.5A
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CN110273365A (en
Inventor
王治斌
谌启发
梁志新
万鹏
桂婞
蒋中明
王嵽显
周光忠
朱雄
杨永强
万勇
王慨慷
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China Railway 11th Bureau Group Co Ltd
China Railway Fifth Survey and Design Institute Group Co Ltd
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China Railway 11th Bureau Group Co Ltd
China Railway Fifth Survey and Design Institute Group Co Ltd
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Priority to CN201810221573.5A priority Critical patent/CN110273365B/en
Publication of CN110273365A publication Critical patent/CN110273365A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to the technical field of bridge machinery, in particular to a frame transporting integrated machine. The invention relates to a frame transporting integrated machine, which comprises a beam transporting machine and a beam guiding machine: the beam transporting machine comprises a beam transporting main beam and a telescopic beam transporting Liang Zhitui, and the telescopic beam transporting Liang Zhitui is arranged on the beam transporting main beam; the guide beam machine comprises a guide beam main beam, a front guide beam supporting leg, a middle guide beam supporting leg and a rear guide beam supporting leg, wherein the front guide beam supporting leg, the middle guide beam supporting leg and the rear guide beam supporting leg are respectively arranged on the guide beam main beam; the telescopic conveyor Liang Zhitui can extend or shorten along the length direction of the telescopic conveyor Liang Zhitui, the front guide beam supporting leg and the middle guide beam supporting leg can move along the length direction of the guide beam main beam, and the rear guide beam supporting leg can overturn along the length direction of the guide beam main beam so as to cooperate to realize that the guide beam machine moves between the piers to be erected. The frame transporting integrated machine is simple in structure and has high beam erecting efficiency.

Description

Transport and frame integrated machine
Technical Field
The invention relates to the technical field of bridge machinery, in particular to a frame transporting integrated machine.
Background
The transportation and frame integrated machine can be used for hoisting the concrete box girder of the passenger special line in a concrete girder field and can erect the concrete box girder at a bridge position. Compared with the traditional frame conveying equipment, the frame conveying integrated machine has the advantages of high construction speed, flexibility, no need of disassembling any parts, no need of auxiliary machinery and excessive manpower, and the like, and can realize zero-distance bridging of the tunnel portal and bridging of the tunnel portal connected with the bridge tunnel in the mountain area.
The existing beam transporting and erecting integrated machine mainly comprises a beam transporting machine and a beam guiding machine, wherein the beam transporting machine is used for hoisting the beam guiding machine and the concrete box beam, and the beam guiding machine is used for guiding the beam transporting machine to hoist the concrete box beam. However, the beam transporting machine of the existing beam transporting and erecting integrated machine does not have the beam transporting Liang Zhitui, and the beam guiding machine only has the front beam guiding supporting leg and the middle beam guiding supporting leg, and only can move the beam guiding machine to the beam erecting station by adding auxiliary equipment, so that the beam transporting and erecting integrated machine is complex in structure and the beam erecting efficiency is reduced.
Accordingly, in view of the above shortcomings, there is a need to provide a handling and racking all-in-one machine that is simple in structure and has high racking efficiency.
Disclosure of Invention
First, the technical problem to be solved
The invention aims to solve the technical problems that a frame transporting integrated machine in the prior art is complex in structure and the efficiency of a frame beam is reduced.
(II) technical scheme
In order to solve the technical problems, the invention provides a transporting and erecting integrated machine, which comprises a beam transporting machine and a beam guiding machine:
The beam transporting machine comprises a beam transporting main beam and a telescopic beam transporting Liang Zhitui, and the telescopic beam transporting Liang Zhitui is arranged on the beam transporting main beam;
The guide beam machine comprises a guide beam main beam, a front guide beam supporting leg, a middle guide beam supporting leg and a rear guide beam supporting leg, wherein the front guide beam supporting leg, the middle guide beam supporting leg and the rear guide beam supporting leg are respectively arranged on the guide beam main beam; wherein,
The telescopic fortune Liang Zhitui can be along its length direction extension or shorten, and preceding nose girder landing leg and well nose girder landing leg can be along the length direction of nose girder removal, and the back nose girder landing leg can be along the length direction upset of nose girder to the cooperation realizes that the nose girder machine removes between each pier that waits to erect.
Further, the telescopic transport Liang Zhitui includes a primary transport Liang Zhitui and a secondary transport Liang Zhitui, the primary transport Liang Zhitui is connected to the girder, and the secondary transport Liang Zhitui is slidably connected to the primary transport Liang Zhitui, so that the secondary transport Liang Zhitui can move along the length direction of the primary transport Liang Zhitui relative to the primary transport Liang Zhitui.
Further, the top end of the telescopic transport Liang Zhitui is rotatably connected with the girder so that the telescopic transport Liang Zhitui swings below the girder along the length direction of the girder.
Further, a beam transporting oblique supporting beam is arranged between the telescopic beam transporting Liang Zhitui and the beam transporting main beam.
Further, the front guide beam supporting leg comprises an encircling mechanism, and the front guide beam supporting leg is movably connected with the guide beam main beam through the encircling mechanism.
Further, the front guide beam supporting leg further comprises two upper and lower sliding columns which are arranged at two ends of the encircling mechanism and can move relative to the guide beam main beam along the vertical direction.
Further, a middle supporting leg guide rail is arranged on the bottom surface of the guide girder along the central line, and the middle guide girder supporting leg is movably connected with the middle supporting leg guide rail.
Further, the middle guide beam supporting leg comprises a middle upper section column, a middle section column and a middle lower section column which are sequentially connected from top to bottom along the vertical direction, the middle upper section column is connected with the middle supporting leg guide rail, the middle section column can move relative to the middle upper section column along the vertical direction, and the middle lower section column can overturn on the bottom surface of the guide beam main beam.
Further, the distance between the two upper and lower sliding columns is larger than the maximum width of the middle guide beam supporting leg.
Further, the rear guide beam supporting leg further comprises a rear fixed joint, a rear sliding joint and a rear lower joint column, and the rear fixed joint is connected with the guide beam main beam; the rear sliding joint is in sliding connection with the rear fixed joint, and the rear sliding joint can move relative to the rear fixed joint along the length direction of the rear fixed joint; the rear lower section column is arranged at the bottom of the rear sliding section and is rotationally connected with the rear sliding section.
(III) beneficial effects
Compared with the prior art, the technical scheme of the invention has the following advantages:
The beam transporting and erecting integrated machine comprises a telescopic beam transporting Liang Zhitui, wherein the beam transporting machine comprises a beam guiding main beam, a front beam guiding supporting leg, a middle beam guiding supporting leg and a rear beam guiding supporting leg, the telescopic beam transporting Liang Zhitui, the front beam guiding supporting leg, the middle beam guiding supporting leg and the rear beam guiding supporting leg can be matched to realize the movement of the beam guiding machine between the piers to be erected, the beam transporting machine and the beam guiding machine can be used for realizing the movement of the beam guiding machine between the piers to be erected, auxiliary equipment is not required to be added to enable the beam guiding machine to move to a beam erecting station, the structure is simple, and the beam erecting efficiency is high.
Drawings
FIG. 1 is a schematic diagram of a frame handling machine according to an embodiment of the present invention;
Fig. 2 is a schematic structural view of a beam guiding machine of a middle beam guiding leg of the frame transporting integrated machine according to the embodiment of the invention;
FIG. 3 is a schematic view of a middle guide beam leg of a guide beam machine according to an embodiment of the present invention;
FIG. 4 is a left side view of a front nose rail leg of a nose rail machine according to an embodiment of the present invention;
FIG. 5 is a front view of a front nose rail leg of a nose rail machine according to an embodiment of the present invention;
FIG. 6 is a left side view of a rear guide leg of a guide beam machine according to an embodiment of the present invention;
FIG. 7 is a front view of a rear guide leg of a guide beam machine according to an embodiment of the present invention;
FIG. 8 is a schematic view of the structure of a jack stand of a beam machine according to an embodiment of the present invention;
Fig. 9 is a schematic structural view of a multifunctional trolley of a girder guide machine according to an embodiment of the present invention;
FIG. 10 is a schematic view of a cart of the multi-function cart according to an embodiment of the present invention;
FIG. 11 is a schematic structural view of a carriage suspension mechanism of the multi-functional carriage according to the embodiment of the present invention;
FIG. 12 is a schematic structural view of a third cart of the multi-function cart according to the embodiment of the invention;
FIG. 13 is a schematic view of a beam transporting machine of the frame transporting integrated machine according to the embodiment of the present invention;
FIG. 14 is a front view of the front running system of the beam machine according to the embodiment of the present invention;
FIG. 15 is a left side view of the front running system of the beam machine according to the embodiment of the present invention;
FIG. 16 is a schematic view of a telescopic beam transport Liang Zhitui of an exemplary beam transport machine;
fig. 17-31 are operational flow diagrams of a method of installing a beam guide machine to a beam erecting station by a beam erecting integrated machine.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the embodiment of the invention, as shown in fig. 1, the integrated machine for transporting and erecting the girder in the embodiment of the invention comprises a girder guiding machine 100 and a girder transporting machine 200, wherein the girder transporting machine 200 is used for lifting and erecting the girder guiding machine 100 and a concrete box girder (hereinafter referred to as a box girder), and the girder guiding machine 100 assists the girder transporting machine 200 so as to cooperatively realize the passing Kong Jialiang in bridge erection. Specifically, the beam machine 200 is capable of transporting the beam machine 100 and, in cooperation with the beam machine 100, leaves the beam machine 100 in the beam erecting station. The beam transport machine 200 is also capable of transporting box beams to and from a beam yard and a beam erecting station and completing erection of the box beams in cooperation with the beam guide machine 100.
As shown in fig. 2, the girder machine 100 includes a girder main girder 110, a front girder leg 120, a middle girder leg 130, and a rear girder leg 140, and the front girder leg 120, the middle girder leg 130, and the rear girder leg 140 are respectively provided on the girder main girder 110. Wherein the front guide beam legs 120 and the middle guide beam legs 130 are movable on the guide beam main beam 110 along the length direction of the guide beam main beam 110, respectively. And the front guide beam legs 120 are always vertically arranged to extend or retract from the bottom surface of the guide beam main beam 110. When the front guide beam legs 120 extend out of the bottom surface of the guide beam main beam 110, the guide beam main beam 110 can be supported; when the front guide beam legs 120 are retracted to the bottom surface of the guide beam main beam 110, they can be prevented from obstructing the girder transporting machine 100 by the girder transporting machine 200 due to contact with the ground or other obstacles. The middle guide beam supporting leg 130 can be vertically arranged and positioned below the guide beam main beam 110, or can be lifted by the front suspension device 170 at the front end of the guide beam main beam 110 and is lifted at the front end of the guide beam main beam 110, and the bottom surface of the middle guide beam supporting leg 130 is not lower than the bottom surface of the guide beam main beam 110. When the middle guide beam legs 130 are positioned below the guide beam main beams 110, the guide beam main beams 110 can be supported; when the center sill leg 130 is suspended from the front end of the sill main beam 110, the center sill leg 130 is prevented from contacting the ground or other obstacles to prevent the girder machine 200 from transporting the girder machine 100. The rear guide legs 140 are rotatably coupled to the rear end of the guide girder 110 such that the rear guide legs 140 can be rotated in a vertical plane so that the rear guide legs 140 can be vertically disposed under the guide girder 110 or in parallel with the rear end of the guide girder 110. When the rear guide beam legs 140 are vertically disposed, the guide beam main beam 110 can be supported; when the rear girder leg 140 is horizontally disposed, the girder transporting machine 200 can be prevented from being hindered from transporting the girder transporting machine 100.
It should be noted that, in the embodiment of the present invention, the front end of the girder guide beam 110 and the front end of the girder guide machine 100 are the same end, specifically, the end of the girder guide machine 100 that is far away from the girder transport machine 200 or is not connected with the girder transport machine 200 when the girder guide machine 100 performs bridge erection work; the rear end of the girder guide 110 and the rear end of the girder guide 100 are the same, specifically, the girder guide 100 is close to the girder transporting machine 200 or connected with the girder transporting machine 200 when the bridge erection work is performed.
In the embodiment of the invention, a front suspension structure is arranged at the front end of the girder main beam 110, a middle support leg guide rail is arranged on the bottom surface of the girder main beam 110 along the central line, the middle support leg guide rail extends to the bottom surface of the front suspension structure, and the middle girder support leg 130 is connected below the girder main beam 110 in a matched manner through a middle wheel train and the middle support leg guide rail, so that the middle girder support leg 130 is connected with the middle support leg guide rail, and the middle girder support leg 130 can move below the girder main beam 110 and the front suspension structure along the length direction of the girder main beam 110. The middle guide beam supporting leg 130 can slide to the front end of the guide beam main beam 110 and can be finally hung on a front hanging mechanism at the front end of the guide beam main beam 110; the middle guide beam leg 130 can also be moved to the rear end of the guide beam main beam 110 and eventually to a position near the rear guide beam leg 140. In the process of moving the middle guide beam leg 130, since the maximum width thereof is the same as the width of the guide beam main beam 110 and is located right under the guide beam main beam 110, the movement of the front guide beam leg 120 or the multifunctional trolley 150 is not hindered, and the movement of the front guide beam leg 120 or the multifunctional trolley 150 is not hindered.
The front suspension structure comprises a guide beam lifting frame and a winch arranged on the guide beam lifting frame, when the middle guide beam supporting leg 130 moves to the junction of the front suspension structure and the guide beam main beam 110 from the bottom surface of one of the guide beam main beam 110 or the front suspension structure through the middle wheel train, the winch can drive the middle guide beam supporting leg 130 to do ascending or descending movement so as to enable the middle guide beam supporting leg 130 to move to the bottom surface of the other one of the guide beam main beam 110 or the front suspension structure. For example, when the middle guide beam leg 130 moves to the junction between the front suspension structure and the guide beam main beam 110 along the bottom surface of the guide beam main beam 110, the hoist works and drives the middle guide beam leg 130 to perform a lifting motion, so that the middle guide beam leg 130 can move upwards to the guide beam lifting frame and finally move to the front end of the guide beam lifting frame. When the middle guide beam leg 130 moves in the opposite direction, the principle is the same, and will not be described here.
As shown in fig. 3, the middle guide beam leg 130 includes a middle upper section column, a middle section column 133, and a middle lower section column 134 that are sequentially connected from top to bottom in the vertical direction. The middle section post 133 is movable in a vertical direction relative to the middle upper section post. The middle lower section column 134 is located at the bottom end of the middle guide beam leg 130, and the middle lower section column 134 can be turned over to the bottom surface of the guide beam main beam 110. Meanwhile, the middle and lower section posts 133, 134 can also be rotated relative to the middle and upper section posts to change the angle of the middle and lower section posts 133, 134 with the girder 110 in the horizontal direction.
Specifically, the middle-upper section column is used for connecting with the girder 110, and serves to connect the middle girder leg 130 with the girder 110. The middle section column 133 is slidably connected with the middle section column and plays a role in supporting the girder 110 of the guide beam and is used for bearing the heavy load of the through hole of the girder transporting machine 200. The middle sliding hydraulic cylinder is arranged between the middle section column 133 and the middle section column, so that the middle section column 133 can move along the vertical direction, the middle section column 133 can move relatively to the middle section column in the length direction, the middle guide beam supporting leg 130 can be integrally lengthened or shortened, and the requirements of the middle guide beam supporting leg 130 on different lengths are met.
Meanwhile, the middle upper section column can also drive the middle section column 133 and the middle lower section column 134 to rotate, so that the girder erection machine 100 can be adjusted to be in place according to the specific situation when the curve is bridged. Specifically, the middle-upper section column includes a middle section connecting portion 131 and a middle section rotating portion 132, the middle section connecting portion 131 is rotatably connected with the middle section rotating portion 132, the middle section connecting portion 131 is connected with the guide girder 110, and the middle section rotating portion 132 is connected with the middle section column 133. In the embodiment of the present invention, the middle joint connection part 131 and the middle joint rotation part 132 may be connected by the middle joint rotation shaft 135.
The middle lower section column 134 includes two middle lower section units, each of which is disposed along the width direction of the girder 110 and is hinged to the bottom of the middle section column 133, respectively. In one embodiment of the present invention, the middle and lower joint units may be respectively hinge-coupled with the middle joint rotating parts 132. The two middle lower section units can respectively turn over 90 degrees along the length direction of the guide girder main beam 110 to the bottom surface of the guide girder main beam 110, so that the middle lower section units have two states, namely, the middle lower section units have two states which are vertical or parallel to the guide girder main beam 110 relative to the guide girder main beam 110, so that the whole length of the middle guide girder supporting leg 130 can be further prolonged or shortened, and the requirements of different girder heights are met.
The middle wheel train comprises a middle guide wheel, a middle reverse gear wheel and a middle supporting wheel, wherein the middle guide wheel, the middle reverse gear wheel and the middle supporting wheel are respectively arranged at the top of the middle guide beam supporting leg 130, and specifically, can be respectively arranged at the top of the middle section column.
The middle reverse change gear is used for connecting the middle guide beam supporting leg 130 with the middle supporting leg guide rail, so that the anti-overturning effect can be achieved. The middle reverse gear is connected with a motor to provide power for the middle reverse gear, so that the middle reverse gear can drive the middle guide beam supporting leg 130 to move along the middle supporting leg guide rail. The middle guide wheels are positioned in the middle leg rail in parallel with the bottom surface of the middle leg rail, and the diameters of the middle guide wheels are the same as the widths of the middle leg rail, so that the middle guide wheels can guide the middle guide beam legs 130 to move according to the track of the middle leg rail. The middle supporting wheel is positioned between the middle-upper section column and the bottom surface of the guide girder 110 to support the guide girder 110, and can play a role in supporting the guide girder 110 to longitudinally move through the hole.
As shown in fig. 4 to 5, the front guide beam leg 120 includes an encircling mechanism 121, a left-right sliding cross beam 122, and an up-down sliding column 123. The front guide beam supporting leg 120 is movably connected with the guide beam main beam 110 through an encircling mechanism 121, so that the front guide beam supporting leg 120 can move along the length direction of the guide beam main beam 110. The left and right slide cross members 122 are connected to the encircling mechanism 121 so as to be movable in the horizontal direction, and can drive the up and down slide columns 123 to move in the width direction of the girder main beams 110. The up-and-down sliding columns 123 are provided at both ends of the left-and-right sliding cross beam 122 and can slide in the vertical direction so that the up-and-down sliding columns 123 can extend or retract from the bottom surface of the girder main beam 110. When the upper and lower sliding columns 123 extend out of the bottom surface of the guide girder 110, the guide girder 110 can be supported; when the up-and-down sliding column 123 retracts the bottom surface of the girder 110, it can be prevented that it hinders the girder transporting machine 200 from transporting the girder transporting machine 100 due to contact with the ground or other obstacles.
The front guide beam supporting leg 120 further comprises a front wheel train, and the encircling mechanism 121 is sleeved on the guide beam main beam 110 and is movably connected with the guide beam main beam 110 through the front wheel train. The front wheel system comprises a front bearing wheel 126, a front travelling wheel 124 and a front reverse gear 125; the front travelling wheels 124 are arranged between the encircling mechanism 121 and the top surface of the guide girder 110, and the front travelling wheels 124 are connected with the driving mechanism and used for driving the encircling mechanism 121 to move. The front reverse gear 125 movably connects the encircling mechanism 121 with the girder 110, and plays a role in preventing overturning. Flanges are arranged on two sides of the top of the guide girder 110, and front bearing wheels 126 are arranged between the encircling mechanism 121 and the bottom surfaces of the flanges, so that a bearing effect is achieved.
The top of encircling the mechanism 121 is provided with an encircling bracket, and the left and right sliding cross beams 122 can be movably arranged in the encircling bracket in a penetrating manner along the width direction of the guide girder main beam 110, so that the left and right sliding cross beams 122 can horizontally move along the width direction of the guide girder main beam 110 through the driving of a front transverse moving hydraulic cylinder, and the upper and lower sliding columns 123 can synchronously move along the width direction of the guide girder main beam 110 so as to meet the girder erecting requirement of a bridge bending section.
The up-and-down sliding column 123 is slidably connected to both ends of the left-and-right sliding beam 122, respectively, and the up-and-down sliding column 123 is movable in the vertical direction relative to the left-and-right sliding beam 122. Meanwhile, the distance between the two upper and lower sliding columns 123 is greater than the maximum width of the middle guide beam leg 130, so that the middle guide beam leg 130 can freely pass through the front guide beam leg 120, and the middle guide beam leg 130 and the front guide beam leg 120 are not blocked by each other when moving. In the embodiment of the invention, the up-down sliding column 123 and the left-right sliding beam 122 can be connected through a front vertical moving hydraulic cylinder, and the up-down sliding column 123 is driven to extend or retract from the bottom surface of the girder 110 along the vertical direction, so as to meet the requirements of different heights during girder erection.
In the embodiment of the invention, the bottom ends of the upper and lower sliding columns 123 are provided with the front supporting base, and the maximum width of the bottom of the front supporting base is smaller than the width between the upper and lower sliding columns 123, so that the bottom of the front guide beam supporting leg 120 can be ensured to be completely supported on the pier to be erected, and the problem that the front guide beam supporting leg 120 cannot reliably support the guide beam main beam 110 on the pier to be erected due to the fact that the distance between the upper and lower sliding columns 123 is larger than the width of the pier to be erected is prevented.
As shown in fig. 6 to 7, the rear guide beam leg 140 includes a rear fixing section 141, a rear sliding section 142, and a rear lower section column 143 in this order from top to bottom in the vertical direction. The rear sliding section 142 can drive the rear lower section column 143 to slide relative to the rear fixing section 141 along the vertical direction, so that the rear guide beam supporting leg 140 can be integrally lengthened or shortened, and the requirements of different lengths of the rear guide beam supporting leg 140 are met. The rear lower section column 143 can turn over the bottom surface of the girder main beam 110 (specifically, turn over toward the middle girder leg 130), that is, the rear lower section column 143 has two states perpendicular or parallel to the girder main beam 110 with respect to the girder main beam 110, so that the overall length of the rear girder leg 140 can be further extended or shortened, and the requirements of different girder heights can be satisfied.
Specifically, the top end of the rear fixing section 141 is connected with the girder main beam 110 through the girder fixing shaft 144, so that the rear fixing section 141 can rotate with the girder fixing shaft 144 as an axis, and the rear girder support leg 140 can be recovered to the rear end of the girder main beam 110 which is arranged in parallel, so that the girder main beam 110 can conveniently move forwards or backwards without being blocked by the ground or other obstacles.
The rear guide beam leg 140 further includes a rear sliding section 142, the rear sliding section 142 is slidably connected to the rear fixing section 141, and the rear sliding section 142 is movable relative to the rear fixing section 141 along a length direction of the rear fixing section 141. Specifically, the rear sliding joint 142 is connected to the rear fixed joint 141 by a rear sliding hydraulic cylinder so that the rear sliding joint 142 can move in the length direction thereof with respect to the rear fixed joint 141.
The rear lower section column 143 is provided at the bottom of the rear sliding section 142, and the rear lower section column 143 can be turned over toward the bottom surface of the girder 110. Specifically, a rear lower section column 143 is provided at the bottom of the rear sliding section 142 and is rotatably connected to the rear sliding section 142. In an embodiment of the present invention, the rear lower section post 143 may be hinged with the rear sliding section 142. Therefore, the rear lower section column 143 can be folded, i.e. the rear lower section column 143 can be turned over to the ground of the girder main girder 110, so as to adjust the height of the girder guide 100, thereby realizing a low-level girder of a tunnel portal or a high-level girder without a tunnel condition.
It should be noted that, when the frame transporting and integrating machine of the embodiment of the present invention is in the curve bridging working condition, the middle guide beam supporting leg 130 can be used as a supporting point, and the relative rotation between the middle lower section post 134 and the middle section post 133 of the middle guide beam supporting leg 130 and the guide beam main beam 110 is controlled, so that the angle between the bottom end of the middle lower section post 134 and the guide beam main beam 110 is changed, and the rear guide beam supporting leg 140 at the rear end of the guide beam main beam 110 can be located right above the corresponding bridge pier to be erected. And the left and right sliding beams 122 of the front girder leg 120 are controlled to move along the width direction of the girder main beam 110 to change the positions of the up and down sliding columns 123, so that the up and down sliding columns 123 are located right above the corresponding piers to be erected. Thereby enabling the beam machine 100 to adjust the beam machine 100 to position according to the specific conditions when the curve bridges.
In the embodiment of the present invention, the front guide beam leg 120, the middle guide beam leg 130 and the rear guide beam leg 140 can drive the guide beam main beam 110 to rise or fall, so that the guide beam main beam 110 is in a high-level station or a low-level station. In order to ensure that the girder 110 can be reliably height-adjusted, as shown in fig. 8, a jack stand 160 is provided at the rear end of the girder 110, and the jack stand 160 can support a jack to adjust the height in cooperation with the girder 110 when the girder 110 is switched between a high-level position or a low-level position.
In one embodiment of the invention, the jack mount 160 is removably connected to the guide girder 110. In another embodiment of the present invention, the jack mount 160 is movably coupled to the guide girder 110 and can extend or retract the rear end of the guide girder 110 in the length direction of the guide girder 110. In yet another embodiment of the present invention, the jack mount 160 is rotatably coupled to the guide girder 110 such that the jack mount 160 can extend or retract the rear end of the guide girder 110.
The specific method for realizing the height adjustment of the girder guide beam 110 of the girder guide machine 100 by using the jack stand 160 in the embodiment of the invention is as follows:
When the height of the girder 110 needs to be lowered, the jack stand 160 protrudes out of the rear end of the girder 110 and is supported on the jack. The middle lower section column 134 of the middle guide beam leg 130 is flipped up and the rear lower section column 143 of the rear guide beam leg 140 is flipped up. The jack and the front guide beam leg 120 are simultaneously lowered so that the middle guide beam leg 130 and the rear guide beam leg 140 are supported on the pier to be erected. At this time, the jack may be disassembled, and the jack stand 160 is retracted to the rear end of the guide girder 110, thereby completing the switching of the guide girder 110 from the high-order station to the low-order station. When the height of the girder 110 needs to be increased, the principle is the same, and will not be described here again.
In the embodiment of the present invention, the girder machine 100 further includes a multifunctional trolley 150, where the multifunctional trolley 150 is movably disposed on the girder main beam 110, and the multifunctional trolley 150 can relatively move with the girder main beam 110 along the length direction of the girder main beam 110, so as to drive the girder main beam 110 to move or drive the girder transporting machine 200 to move.
As shown in fig. 9, the multi-functional trolley 150 includes a plurality of trolleys 151 and integral frames 152, the trolleys 151 are respectively disposed along the length direction of the girder main beams 110 and connected with the girder main beams 110, and the trolleys 151 are respectively connected to the top inner sides of the integral frames 152. Specifically, the trolleys 151 are movably connected with the guide girder 110, the trolleys 151 can move along the length direction of the guide girder 110, every two adjacent trolleys 151 are connected through a pin shaft, and the trolleys 151 are connected to the inner side of the top of the integral frame 152 through trolley lifting cylinders, so that the integral frame 152 can ascend or descend along the vertical direction.
In the embodiment of the present invention, the two sides of the integral frame 152 are provided with support platforms 153 for driving the beam transporting machine 200 to move. The front guide beam supporting leg 120, the middle guide beam supporting leg 130 and the rear guide beam supporting leg 140 can drive the guide beam main beam 110 and the multifunctional trolley 150 to synchronously do lifting movement, so that the guide beam main beam 110 and the multifunctional trolley 150 are positioned at a high-position station or a low-position station. When the guide girder 110 and the multifunctional trolley 150 are at the low-level station, in order to ensure that the overall height of the support platform 153 is unchanged, that is, the height of the front travelling system of the girder transporting machine 200 is unchanged, a trolley support frame is arranged on the support platform 153.
In the embodiment of the present invention, a relative movement mechanism is provided between the integral frame 152 and the guide girder 110, for driving the multifunctional trolley 150 and the guide girder 110 to move relatively. Namely, when the position of the multifunctional trolley 150 is fixed, the multifunctional trolley 150 can drive the guide girder 110 to move; the multi-function trolley 150 is able to move on the guide girder 110 when the guide girder 110 is fixed in position.
In one embodiment of the invention, the relative movement mechanism comprises a guide beam chain arranged on the guide beam main beam 110 and a middle position driver arranged at the top of the trolley 151 near the front end of the guide beam main beam 110; the middle position driver comprises a frame chain wheel and a middle position driving motor, the guide beam chain is connected with the frame chain wheel in a matched manner, the middle position driving motor can be a hydraulic motor and a speed reducer, the hydraulic motor drives the speed reducer, and the frame chain wheel is driven by the speed reducer to drive the guide beam chain so as to enable the multifunctional trolley 150 to move relative to the guide beam main beam 110.
In another embodiment of the present invention, the relative movement mechanism comprises a guide beam rack provided on the guide beam main beam 110 and a median driver provided on top of the trolley 151 near the front end of the guide beam main beam 110; the middle position driver comprises a frame gear and a middle position driving motor, the guide beam rack is connected with the frame gear in a matched mode, and the middle position driving motor drives the frame gear to drive the guide beam rack so as to enable the multifunctional trolley 150 and the guide beam main beam 110 to move relatively.
Each trolley 151 is connected to the top inner side of the integral frame 152 in a lifting and moving manner through a corresponding trolley lifting cylinder. And the integral frame 152 of the multifunctional trolley 150 can move up and down, when the heights of the guide beam and the multifunctional trolley 150 are required to be changed according to the heights of different beam erecting stations, the heights of the integral frame 152 can be adjusted so as to realize beam feeding and beam falling operations in cooperation with the beam transporting machine 200.
In the embodiment of the present invention, the number of the trolleys 151 is six, and one first trolley 151, three second trolleys 151 and two third trolleys 151 are sequentially included from the front end to the rear end along the girder 110. The two side surfaces of the guide girder 110 are respectively provided with trolley 151 tracks for guiding the trolley 151 to move. As shown in fig. 10, the first, second and third trolleys 151, 151 and 151 respectively include trolley beams 151-1 and trolley sliders 151-2, the trolley sliders 151-2 are respectively disposed at both ends of the trolley beams 151-1 and are connected in the tracks of the trolleys 151 through trolley reverse grab wheels 151-3 to realize movement of the trolleys 151 relative to the girder girders 110. The first trolley 151 is similar to the second trolley 151 in structure, and the median driver is disposed on the top of the first trolley 151, so that the difference is only that: when the center position driver is mounted on the top end of the first carriage 151, the carriage beam 151-1 of the first carriage 151 is higher than the second carriage 151 so that the height of the center position driver can be increased. The third cart 151 is different from the first cart 151 and the second cart 151 in that the top end of the third cart 151 is further provided with a structure for connection with the girder transporting machine 200.
The top of the multifunctional trolley 150 is provided with a trolley hanging mechanism 154, and a trolley connecting mechanism 250 is matched with the trolley hanging mechanism 154 so that the multifunctional trolley 150 is hung below the girder transporting girder 210 of the girder transporting machine 200, so that the girder transporting girder 210 loads the girder guiding girder 110. The trolley hanging mechanism 154 is connected with the multifunctional trolley 150 through a trolley hanging frame, and the trolley hanging frame can be extended or shortened along the vertical direction and drives the multifunctional trolley 150 to be far away from or close to the girder 210. As shown in fig. 11, the number of the trolley hanging mechanisms 154 is two, the two trolley hanging mechanisms 154 are respectively connected with the tops of two trolleys 151 (namely, two third trolleys 151) of the multifunctional trolley 150, which are close to the rear end of the girder main beam 110, through trolley hanging frames, the trolley hanging frames comprise telescopic hanging frames 154-1, first adjusting sections 154-2 and second adjusting sections 154-3 which are sequentially connected from top to bottom along the vertical direction, the second adjusting sections 154-3 are movably arranged in the first adjusting sections 154-2 in a penetrating manner, the first adjusting sections 154-2 are movably arranged in the telescopic hanging frames 154-1 in a penetrating manner, and the telescopic hanging frames 154-1 are fixedly connected with the trolley hanging mechanisms 154. Specifically, the first adjustment section 154-2 and the second adjustment section 154-3 can be driven by corresponding adjustment section hydraulic cylinders, respectively, such that the second adjustment section 154-3 can extend or retract to the first adjustment section 154-2 and the first adjustment section 154-2 can extend or retract to the telescopic hanger 154-1. When the girder transporting girder 210 moves up and down along the vertical direction, the trolley hanging frame can stretch out and draw back, so that when the girder transporting girder 210 of the girder transporting machine 200 moves up and down, the heights of the girder guiding girder 110 of the girder guiding machine 100 and the multifunctional trolley 151 are kept unchanged, and different height requirements of the high-level girder, the tunnel outlet girder and the tunnel inlet girder are met. Specifically, the first adjustment section 154-2 fully extends out of the telescoping hanger 154-1 when the overhead boom is up, the second adjustment section 154-3 does not extend out of the first adjustment section 154-2, the first adjustment section 154-2 and the second adjustment section 154-3 fully extend out when the tunnel exit boom is up, and the first adjustment section 154-2 and the second adjustment section 154-3 fully retract when the tunnel entrance boom is up.
In the embodiment of the invention, the top of the multifunctional trolley 150 is also provided with a trolley hanging beam 151-4 and a trolley top beam 151-5, the trolley hanging beam 151-4 is connected to the bottom of the trolley hanging frame, and the trolley top beam 151-5 is arranged between the trolley hanging frame and the multifunctional trolley 150 in a manner of moving relative to the trolley hanging frame along the vertical direction. Specifically, as shown in fig. 12, two trolley hanging beams 151-4 and two trolley top beams 151-5 are respectively provided, one trolley hanging beam 151-4 and one corresponding trolley top beam 151-5 are provided as a group, and the two groups of trolley hanging beams 151-4 and trolley top beams 151-5 are respectively fixed on top of two trolleys 151 (i.e., two third trolleys 151) near the rear end of the guide girder 110. The top end of the trolley hanging beam 151-4 is provided with a hanging beam hanging part, and the trolley hanging beam 151-4 is hung on a hanging beam at the bottom of the trolley hanging frame through the hanging beam hanging part. The trolley top beam 151-5 is located between the top surface of the trolley 151 and the trolley hanging frame, when the trolley connecting mechanism 250 is connected with the trolley hanging mechanism 154, the multifunctional trolley 150 is hung below the girder 210, and after the telescopic hanging frame 154-1 is stressed, the trolley top beam 151-5 tightly pushes the trolley hanging beam 151-4, so that the trolley hanging beam 151-4 and the trolley top beam 151-5 are kept in a locking state on the hanging beam at the bottom of the trolley hanging frame.
As shown in fig. 13, the girder transporting machine 200 includes a girder transporting main girder 210, a front traveling system 220, a rear traveling system 230, a lifting structure 260, and a telescopic transport Liang Zhitui. The girder 210 is a cross beam with a box structure, the front traveling system 220 and the rear traveling system 230 are respectively and fixedly connected to two ends of the girder 210, the front traveling system 220 is fixed to the front end of the girder 210, and the rear traveling system 230 is fixed to the rear end of the girder 210. The telescopic transport Liang Zhitui and 240 are disposed on the bottom surface of the girder 210, and the telescopic transport Liang Zhitui and 240 are disposed between the front driving system and the rear driving system and close to the front driving system. The number of the lifting mechanisms 260 is two, and the two lifting mechanisms are respectively fixed on the bottom surface of the girder 210 and are located between the telescopic carrying Liang Zhitui and the rear travelling system 230. The distance between the two lifting structures 260 is the same as the length of the box girder. The hoisting and lifting mechanism is used for hoisting the girder, and the front traveling system 220 and the rear traveling system 230 are used for driving the girder transporting main girder 210 and other structures of the girder transporting machine 200 to synchronously move, so that the girder transporting machine 200 can transport the girder guiding machine 100 and the girder. When the beam machine 200 needs to be fixed, the telescopic beam machine Liang Zhitui can be supported on the bottom surface to fix the position of the beam machine 200.
It should be noted that, in the embodiment of the present invention, the front end of the girder transporting main girder 210 and the front end of the girder transporting machine 200 are the same end, specifically, the girder transporting machine 200 is close to the girder guiding machine 100 or is connected with the girder guiding machine 100 when the girder transporting machine 200 performs the bridge erection work; the rear end of the girder transporting main girder 210 is the same end as the rear end of the girder transporting machine 200, specifically, the end of the girder transporting machine 200 far away from the girder guiding machine 100 or not connected with the girder guiding machine 100 when the girder transporting machine 200 performs bridge erection work.
Specifically, each lifting structure 260 includes two lifting units symmetrically fixed to both sides of the girder 210. Each lifting structure 260 is used to connect with the front and rear ends of the box girder, respectively, and to lift the box girder so as to facilitate transportation of the box girder.
The bottom surface of the front end of the girder 210 is provided with a step surface concavely arranged inwards, and the front traveling system 220 is fixed on the step surface. Since the front end of the girder transporting girder 210 is provided with the step surface, when the girder transporting girder 110 is connected with the girder transporting girder 210, collision or friction between the bottom surface of the front end of the girder transporting girder 210 and the rear end of the girder transporting girder 110 can be prevented, and the situation that the girder transporting machine 200 cannot transport the girder guiding machine 100 due to the connection between the girder transporting girder 210 and the girder guiding machine 100 is avoided.
In the embodiment of the present invention, the front travelling system and the rear travelling system can synchronously drive the beam-transporting main beam 210 to perform lifting motion, so that the beam-transporting main beam 210 performs lifting motion along the vertical direction. Specifically, the front walking system 220 includes a front walking bracket 221, where the front walking bracket 221 is connected to the front end of the girder 210 and can drive the girder 210 to perform a lifting motion. The front traveling system 220 further includes a front traveling wheel set 222, where the front traveling wheel set 222 is disposed at the bottom of the front traveling support 221 and is capable of driving the front traveling support 221 to perform a lifting motion. The number of the front traveling wheel sets 222 is two, the two front traveling wheel sets 222 are arranged in parallel along the length direction of the girder transporting main girder 210, and the distance between the two front traveling wheel sets 222 is larger than the maximum width of the girder guiding machine 100. The rear traveling system 230 includes a rear traveling bracket, which is connected to the rear end of the girder 210 and can drive the girder 210 to move up and down. The rear traveling system 230 further includes a rear traveling wheel set, which is disposed at the bottom of the rear traveling bracket and is capable of driving the rear traveling bracket to perform a lifting motion. The number of the rear walking wheel sets is two, the two rear walking wheel sets are arranged in parallel along the length direction of the girder transporting main girder 210, and the distance between the two rear walking wheel sets is larger than the maximum width of the girder guiding machine 100.
Since the front traveling system 220 and the rear traveling system 230 have the same structure in the embodiment of the present invention, the front traveling system 220 is illustrated as an example as shown in fig. 14 to 15. The front traveling system 220 includes a front traveling bracket 221 and two front traveling wheel sets 222, and the front traveling bracket 221 is configured to connect the front traveling wheel sets 222 to the lower end of the beam main beam 210, so that the front traveling wheel sets 222 can drive the front end of the beam main beam 210 to move. The middle point of the front walking bracket 221 is fixed at the front end of the girder 210 through a front walking lifting system 223, and the front walking lifting system 223 can be a front walking hydraulic cylinder, so that the girder 210 can be lifted or lowered along the vertical direction by the front walking hydraulic cylinder so as to meet the requirements of different girder heights. Meanwhile, the front walking support 221 is arranged along the length direction of the girder transporting main beam 210, and the front walking wheel sets 222 are respectively arranged at two sides of the bottom end of the front walking support 221 along the length direction of the girder transporting main beam 210, and the distance between the two front walking wheel sets 222 is larger than the maximum width of the girder guiding machine 100, so that the girder guiding machine 100 can pass through the two front walking wheel sets 222, the girder transporting machine 200 and the girder guiding machine 100 are convenient to cooperate, and the girder guiding machine 100 can be moved to a girder erecting station or the girder erecting of a box girder is completed. The front traveling wheel set 222 is connected to the bottom of the front traveling bracket 221 through a front wheel hydraulic cylinder, and can drive the front traveling bracket 221 to do lifting motion, and further drive the girder 210 to rise or fall.
The two front walking wheel sets 222 have the same structure and comprise vertically arranged front wheel brackets 224, and a plurality of front walking rollers 225 are uniformly distributed at the bottom of each front wheel bracket 224. Each front running roller 225 is connected to the front wheel bracket 224 by a front steering mechanism. Specifically, a front steering shaft is vertically arranged on the front steering mechanism, the front steering shaft can rotate along the axis of the front steering shaft, and the front walking roller 225 is fixed at the bottom end of the front steering shaft, so that the front steering shaft can drive the front walking roller 225 to rotate by taking the axis of the front steering shaft as the axis, and the adjustment of the walking direction of the front walking roller 225 is completed. The front walking roller 225 is further correspondingly provided with a front walking steering system 226, a front walking power system and a front walking braking system, wherein the front walking steering system 226 can drive the front steering shaft to rotate so as to change the walking direction of the front walking roller 225, the front walking power system can drive the front walking roller 225 to roll forwards or backwards, and the front walking braking system can control the front walking roller 225 to stop moving.
As shown in fig. 16, the telescoping carriage Liang Zhitui can be extended or shortened along its length. Specifically, the telescopic conveyor Liang Zhitui includes a primary conveyor Liang Zhitui 241 and a secondary conveyor Liang Zhitui 242, the primary conveyor Liang Zhitui 241 is connected to the girder 210, and the secondary conveyor Liang Zhitui 242 is slidably connected to the primary conveyor Liang Zhitui 241, so that the secondary conveyor Liang Zhitui 242 can move along the length direction of the primary conveyor Liang Zhitui relative to the primary conveyor Liang Zhitui 241, thereby fixing the girder 200 by using the telescopic conveyor Liang Zhitui 240.
The telescopic carrying Liang Zhitui 240,240 further comprises a carrying Liang Zhitui cross beam 243, the carrying Liang Zhitui cross beam 243 is used for connecting the first-stage carrying Liang Zhitui 241,241 with the carrying girder 210, the carrying Liang Zhitui cross beam 243 is horizontally arranged and connected with the carrying girder 210, and the first-stage carrying Liang Zhitui 241,241 is fixed at two ends of the carrying Liang Zhitui cross beam 243.
The middle point of the beam 243 of the carrying Liang Zhitui is fixed on the beam 210, the beam 243 of the carrying Liang Zhitui is perpendicular to the beam 210, two ends of the beam 243 of the carrying Liang Zhitui are respectively connected with the first-stage carrying Liang Zhitui 241, and the first-stage carrying Liang Zhitui 241 is perpendicular to the beam 243 of the carrying Liang Zhitui. The secondary fortune Liang Zhitui 242 is arranged in the supporting leg of the primary fortune Liang Zhitui 241 in a penetrating way, the secondary fortune Liang Zhitui 242 is connected with the hydraulic cylinder of the fortune Liang Zhitui, and the secondary fortune Liang Zhitui 242 is controlled to move along the length direction of the primary fortune Liang Zhitui 241.
The telescopic carrying Liang Zhitui further comprises a carrying Liang Zhitui connecting system 244, wherein the carrying Liang Zhitui connecting system 244 is of a tripod structure and is fixedly connected with the primary carrying Liang Zhitui 241, the secondary carrying Liang Zhitui 242 and the carrying Liang Zhitui cross beam 243 respectively. Liang Zhitui connections serve to support and secure primary transport Liang Zhitui 241, secondary transport Liang Zhitui 242, and transport Liang Zhitui cross beam 243.
The telescopic carrying device Liang Zhitui further comprises a carrying Liang Qiujiao base 245, and the carrying Liang Qiujiao base 245 is fixed at the bottom of the secondary carrying device Liang Zhitui 242.
In the embodiment of the present invention, since the telescopic carrier Liang Zhitui can extend or shorten along the length direction of the telescopic carrier Liang Zhitui, the front guide beam leg 120 and the middle guide beam leg 130 can move along the length direction of the guide beam main beam 110, and the rear guide beam leg 140 can turn over along the length direction of the guide beam main beam 110, the telescopic carrier Liang Zhitui, the front guide beam leg 120, the middle guide beam leg 130 and the rear guide beam leg 140 can cooperate to realize the movement of the guide beam machine 100 between the piers to be erected, and the movement of the guide beam machine 100 between the piers to be erected can be realized only by the carrier 200 and the guide beam machine 100 without adding auxiliary equipment to enable the guide beam machine 100 to move to the girder erection station.
In order to enable the telescoping transport Liang Zhitui to accommodate a ramp, in an embodiment of the present invention, the top end of the telescoping transport Liang Zhitui is rotatably connected to the girder 210 such that the telescoping transport Liang Zhitui 240 swings under the girder 210 along the length of the girder 210. And, a beam transporting oblique supporting beam 246 is arranged between the telescopic beam transporting Liang Zhitui and the beam transporting main beam 210.
In one embodiment of the present invention, the beam chute support beam 246 is fixedly coupled to the beam chute main beam 210, the beam chute support beam 246 is hingedly coupled to the telescoping beam chute Liang Zhitui, and the beam chute support beam 246 is telescoping along its length to change the angle between the telescoping beam chute Liang Zhitui and the beam chute main beam 210. Specifically, the bottom end of the beam transporting inclined support beam 246 is hinged to the lower end of the secondary beam transporting Liang Zhitui, the beam transporting inclined support beam 246 is fixedly connected with the beam transporting main beam 210 through a beam transporting inclined hydraulic cylinder, and the hydraulic cylinder can drive the beam transporting inclined support beam 246 to perform telescopic movement, so that the angle between the telescopic beam transporting Liang Zhitui and the beam transporting main beam 210 can be changed.
In another embodiment of the present invention, one end of the beam transporting diagonal support beam 246 is hingedly connected to the beam transporting main beam 210, a plurality of connection points are provided on the telescopic beam transporting Liang Zhitui, and the other end of the beam transporting diagonal support beam 246 can be connected to different connection points to change the angle between the telescopic beam transporting beam Liang Zhitui and the beam transporting main beam 210. Specifically, the primary transport Liang Zhitui 241 and the secondary transport Liang Zhitui 242 of the telescopic transport Liang Zhitui are provided with a plurality of connection points along the length direction thereof, and the beam-transporting diagonal support beam 246 is connected with different connection points to change the angle between the telescopic transport Liang Zhitui and the beam-transporting main beam 210. The connection point may be a slot, and the beam-transporting diagonal support beam 246 is inserted into the slot to connect with a different slot.
As shown in fig. 13, the girder transporting machine 200 further includes a trolley connecting mechanism 250, and the trolley connecting mechanism 250 is fixed to the lower surface of the girder transporting main girder 210 and located between the front traveling system and the telescopic transport Liang Zhitui, 240, for connecting with the trolley of the girder guiding machine 100 to transport and position-fix the girder guiding machine 100. Specifically, the carriage connection mechanism 250 includes a carriage connection portion 251 and a beam-carrying connection portion 252, the carriage connection portion 251 being connected with the carriage suspension mechanism 154, the beam-carrying connection portion 252 connecting the carriage connection portion 251 with the beam-carrying main beam 210. The girder transporting connecting part 252 is fixed to the bottom of the girder transporting girder 210, and in particular, the girder transporting connecting part 252 may be connected with the girder transporting girder 210 through a girder transporting connecting hydraulic cylinder and may perform a telescopic motion in a vertical direction. The carriage connection part 251 is movably provided at the bottom of the girder connection part 252, and in particular, the carriage connection part 251 may be connected with the girder connection part 252 through a carriage connection hydraulic cylinder and may move in the length direction of the girder 210. Therefore, the girder connection part 252 can drive the trolley connection part 251 to move up and down to adjust the height of the trolley connection part 251, and the trolley connection part 251 can move back and forth along the girder 210 to connect or disconnect the multifunctional trolley 150.
In the following, a description will be given of an operation method of the frame transporting and integrating machine according to the embodiment of the present invention, with reference to fig. 17 to 31, in order to mount the girder transporting and integrating machine at the girder erecting station.
When the girder machine 100 is transported to the vicinity of the girder erection station 320 by the girder transporting machine 200, the middle girder leg 130 of the girder machine 100 is suspended from the bottom surface of the front suspension device 170 at the front end of the girder main girder 110, the multi-functional trolley 150 of the girder machine 100 is disposed closely to the front traveling system 220 of the girder transporting machine 200, the front girder leg 120 of the girder machine 100 is disposed closely to the multi-functional trolley 150, and the rear girder leg 140 of the girder machine 100 is horizontally disposed at the rear end of the girder main girder 110. At this time, the girder transporting machine 200 is matched with the girder guiding machine 100, and the concrete method for installing the girder guiding machine 100 at the girder erecting station 320 includes the following steps:
S1, driving the girder guide girder 110 of the girder guide machine 100 to move, so that the front end of the girder guide girder 110 moves to be close to the upper part of the second pier 330 to be erected of the girder transport machine 200, and the middle girder guide leg 130 of the girder guide machine 100 is supported on the second pier 330 to be erected. When the guide girder 110 is driven to move, the guide girder 110 is always penetrated into the front traveling system 220 of the girder transporting machine 200, so as to keep the guide girder 110 horizontally arranged, prevent the rear end of the guide girder machine 100 from tilting upwards, and keep the guide girder 110 in a horizontal state all the time.
In the embodiment of the present invention, the method for driving the girder 110 to move is to drive the girder 110 to move along the length direction of the girder 110 by using the multifunctional trolley 150 of the girder machine 100.
First, as shown in fig. 17, the multifunctional trolley 150 drives the girder 110 to move forward by its relative movement mechanism, so that the front end of the girder 110 extends into the girder erection station 320 (i.e., extends to the pier 350 to be erected near the first girder erection machine 200). At this time, the hoist of the front suspension device 170 lowers the middle guide beam leg 130 from the guide beam lifting frame of the front suspension device 170 such that the middle guide beam leg 130 is positioned below the front end of the guide beam main beam 110. Then, as shown in fig. 18, the multi-purpose trolley 150 continues to drive the girder 110 forward until the girder 110 moves to just completely cover the girder erection station 320 (i.e., the front end of the girder 110 moves above the second bridge pier 330 to be erected), while the middle girder leg 130 moves backward, ensuring that the position of the middle girder leg 130 with respect to the girder transporting machine 200 is unchanged. At this time, as shown in fig. 19, the middle guide beam leg 130 moves forward along the length direction of the guide beam main beam 110 to the position of the second bridge pier 330 to be erected, and the middle section post 133 of the middle guide beam leg 130 extends downward, so that the middle lower section post 134 is supported on the second bridge pier 330 to be erected.
And S2, continuously driving the girder guide girder 110 of the girder guide machine 100 to move, so that the front end of the girder guide girder 110 continuously moves between the second pier 330 to be erected and the third pier 340 to be erected, which is close to the girder carrier 200. As shown in fig. 20, the front end of the girder 110 is moved between girder erection stations 320 (i.e., between the second bridge pier 330 to be erected and the third bridge pier 340 to be erected).
And S3, the multifunctional trolley 150 moves forwards along the guide girder 110, so that the rear end of the integral frame 152 of the multifunctional trolley 150 is connected with the front end of the bridge deck 310 carrying the girder transporting machine 200.
Specifically, as shown in fig. 21, the front guide beam leg 120 and the multi-function carriage 150 are synchronously moved along the guide beam main beam 110 toward the front end of the guide beam main beam 110, so that the front guide beam leg 120 is moved to the front end of the middle guide beam leg 130, and the multi-function carriage 150 is moved to a position where the rear end of the integral frame 152 thereof abuts against the deck 310 of the girder-carrying machine 200.
S4, the integral frame 152 moves downwards, so that the top surface of the supporting platform 153 of the integral frame 152 is flush with the bridge deck.
Specifically, as shown in fig. 22, the integrated frame 152 of the multi-purpose carriage 150 is moved downward with respect to the deck 310 of the girder carrier 200 such that the top surfaces of the support platforms 153 on both sides of the integrated frame 152 are flush with the surface of the deck on which the girder carrier 200 is mounted.
S5, driving the girder 110 to move, so that the front end of the girder 110 moves to the third bridge pier 340 to be erected, and the front girder 110 of the girder machine 100 moves and is supported on the third bridge pier 340 to be erected.
First, as shown in fig. 23, the girder transporting machine 200 is moved forward so that the front end of the front traveling system 220 of the girder transporting machine 200 is aligned with the front end of the deck (i.e., is attached to the rear end of the integral frame 152 of the multi-purpose carriage 150). Then, as shown in fig. 24, the multifunctional trolley 150 continues to drive the girder 110 to move forward, so that the front end of the girder 110 moves to the third bridge pier 340 to be erected. At the same time, the middle guide beam leg 130 moves backward relative to the guide beam main beam 110, so that the middle guide beam leg 130 remains supported on the second bridge pier 330 to be erected. At this time, as shown in fig. 25, the front carriage Liang Zhitui moves forward along the girder 110 to the position of the third bridge pier 340 to be erected, and the up-down sliding columns 123 of the girder 110 extend downward, so that the girder 110 is supported on the third bridge pier 340 to be erected.
S6, the front traveling system 220 of the girder transporting machine 200 moves to the supporting platform 153, and the multifunctional trolley 150 drives the girder transporting machine 200 to move forwards along the girder guiding beam 110, so that the telescopic type transport Liang Zhitui of the girder transporting machine 200 is supported on the second bridge pier 330 to be erected. Wherein, when the multifunctional trolley 150 drives the girder transporting machine 200 to move forward along the girder guiding beam 110, the trolley connecting mechanism 250 of the girder transporting machine 200 is connected with the trolley hanging structure.
Specifically, as shown in fig. 26, the multifunctional trolley 150 drives the girder transporting machine 200 to move forward, so that the multifunctional trolley 150 and the front traveling system 220 are located at the front end of the second bridge pier 330 to be erected, and simultaneously the telescopic transport Liang Zhitui is carried 240 to the position of the second bridge pier 330 to be erected. At this time, as shown in fig. 27, the second stage transport Liang Zhitui 242 of the telescopic transport Liang Zhitui is extended downward, so that the telescopic transport Liang Zhitui 240 is supported on the second bridge pier 330 to be erected.
And S7, driving the girder guide 110 to move so that the rear end of the girder guide 110 is connected with the front end of the bridge deck, and supporting the rear girder guide leg 140 of the girder guide 100 near the first bridge pier 350 to be erected of the girder carrier 200 to finish the installation of the girder guide 100 at the girder erection station 320.
In an embodiment of the present invention, the method for supporting the rear guide beam leg 140 on the first pier 350 to be erected includes:
And S71, driving the guide girder 110 to move, so that the distance between the rear end of the guide girder 110 and the front end of the bridge deck is greater than the length of the rear guide girder supporting leg 140.
And S72, the rear guide beam supporting legs 140 are turned downwards to be vertically arranged.
And S73, driving the girder 110 to move so that the rear girder legs 140 are positioned at the position of the first bridge pier 350 to be erected and supported on the first bridge pier 350 to be erected.
Specifically, as shown in fig. 28, the multi-purpose carriage 150 drives the girder 110 to continue to move forward, so that the rear end of the girder 110 is far from the front end of the deck 310 of the girder carrier 200. When the distance between the rear end of the girder main beam 110 and the front end of the bridge deck 310 on which the girder transporting machine 200 is mounted is greater than the length of the rear girder leg 140, the rear girder leg 140 is rotated such that the rear girder leg 140 is vertically disposed under the girder main beam 110 as shown in fig. 29. Then, as shown in fig. 30, the multi-purpose trolley 150 drives the girder 110 to move backward, so that the rear girder leg 140 is located at the position of the first bridge pier 350 to be erected, and at this time, the rear sliding joint 142 of the rear girder leg 140 extends downward, so that the rear girder leg 140 is supported on the first bridge pier 350 to be erected.
In an embodiment of the present invention, after the girder erection machine 100 is installed at the girder erection station 320, the method further includes:
And S8, the multifunctional trolley 150 moves backwards along the guide girder 110 to the rear end of the integral frame 152 to be connected with the front end of the bridge deck 310 carrying the girder transporting machine 200. As shown in fig. 31, the beam transport machine 200 can be conveniently moved back away from the beam guide machine 100 and moved to the beam farm transport box girder.
In summary, the girder transporting and erecting integrated machine comprises the telescopic girder transporting machine Liang Zhitui, the girder guiding machine comprises the girder guiding main girder, the front girder guiding supporting leg, the middle girder guiding supporting leg and the rear girder guiding supporting leg, the telescopic girder transporting machine Liang Zhitui, the front girder guiding leg, the middle girder guiding leg and the rear girder guiding leg can be matched to realize that the girder guiding machine moves between the piers to be erected, the girder guiding machine can move between the piers to be erected only through the girder transporting machine and the girder guiding machine, auxiliary equipment does not need to be added to enable the girder guiding machine to move to girder erecting stations, and the girder transporting machine has a simple structure and high girder erecting efficiency.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. The utility model provides a fortune frame all-in-one, includes fortune roof beam machine and nose girder machine, its characterized in that:
The beam transporting machine comprises a beam transporting main beam and a telescopic beam transporting Liang Zhitui, and the telescopic beam transporting Liang Zhitui is arranged on the beam transporting main beam;
the guide beam machine comprises a guide beam main beam, a front guide beam supporting leg, a middle guide beam supporting leg and a rear guide beam supporting leg, wherein the front guide beam supporting leg, the middle guide beam supporting leg and the rear guide beam supporting leg are respectively arranged on the guide beam main beam; wherein,
The telescopic conveyor Liang Zhitui can extend or shorten along the length direction of the telescopic conveyor Liang Zhitui, the front guide beam supporting leg and the middle guide beam supporting leg can move along the length direction of the guide beam main beam, and the rear guide beam supporting leg can overturn along the length direction of the guide beam main beam so as to cooperatively realize the movement of the guide beam machine among various piers to be erected;
the telescopic conveyor Liang Zhitui comprises a primary conveyor Liang Zhitui and a secondary conveyor Liang Zhitui, the primary conveyor Liang Zhitui is connected with the girder of the girder, and the secondary conveyor Liang Zhitui is slidably connected with the primary conveyor Liang Zhitui, so that the secondary conveyor Liang Zhitui can move relative to the primary conveyor Liang Zhitui along the length direction of the primary conveyor Liang Zhitui;
The top end of the telescopic conveyor Liang Zhitui is rotationally connected with the girder conveying girder so that the telescopic conveyor Liang Zhitui swings below the girder conveying girder along the length direction of the girder conveying girder;
The rear guide beam supporting leg further comprises a rear fixed joint, a rear sliding joint and a rear lower joint column, and the rear fixed joint is connected with the guide beam main beam; the rear sliding joint is in sliding connection with the rear fixed joint, and the rear sliding joint can move relative to the rear fixed joint along the length direction of the rear fixed joint; the rear lower section column is arranged at the bottom of the rear sliding section and is rotationally connected with the rear sliding section.
2. The carrier all-in-one machine of claim 1, wherein: and a beam transporting oblique supporting beam is arranged between the telescopic beam transporting Liang Zhitui and the beam transporting main beam.
3. The carrier all-in-one machine of claim 1, wherein: the front guide beam supporting leg comprises an encircling mechanism, and the front guide beam supporting leg is movably connected with the guide beam main beam through the encircling mechanism.
4. A carrier all-in-one machine as claimed in claim 3, wherein: the front guide beam supporting leg further comprises two upper and lower sliding columns, wherein the upper and lower sliding columns are arranged at two ends of the encircling mechanism and can move relative to the guide beam main beam along the vertical direction.
5. The carrier all-in-one machine of claim 4, wherein: and a middle supporting leg guide rail is arranged on the bottom surface of the guide girder along the central line, and the middle guide girder supporting leg is movably connected with the middle supporting leg guide rail.
6. The carrier all-in-one machine of claim 5, wherein: the middle guide beam supporting leg comprises a middle upper section column, a middle section column and a middle lower section column which are sequentially connected from top to bottom along the vertical direction, the middle upper section column is connected with the middle supporting leg guide rail, the middle section column can move relative to the middle upper section column along the vertical direction, and the middle lower section column can turn over towards the bottom surface of the guide beam main beam.
7. The carrier all-in-one machine of claim 5, wherein: the distance between the two upper and lower sliding columns is larger than the maximum width of the middle guide beam supporting leg.
CN201810221573.5A 2018-03-17 2018-03-17 Transport and frame integrated machine Active CN110273365B (en)

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