CN110261491A - A kind of spiral steel pipe internal flaw reflectoscope - Google Patents

A kind of spiral steel pipe internal flaw reflectoscope Download PDF

Info

Publication number
CN110261491A
CN110261491A CN201910507425.4A CN201910507425A CN110261491A CN 110261491 A CN110261491 A CN 110261491A CN 201910507425 A CN201910507425 A CN 201910507425A CN 110261491 A CN110261491 A CN 110261491A
Authority
CN
China
Prior art keywords
steel pipe
probe
cylinder
spiral steel
pipe internal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910507425.4A
Other languages
Chinese (zh)
Inventor
赵旭
王开寻
王晓璐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MCC LIAONING DRAGON PIPE INDUSTRIES Co Ltd
Original Assignee
MCC LIAONING DRAGON PIPE INDUSTRIES Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MCC LIAONING DRAGON PIPE INDUSTRIES Co Ltd filed Critical MCC LIAONING DRAGON PIPE INDUSTRIES Co Ltd
Priority to CN201910507425.4A priority Critical patent/CN110261491A/en
Publication of CN110261491A publication Critical patent/CN110261491A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/275Arrangements for orientation or scanning by relative movement of the head and the sensor by moving both the sensor and the material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The present invention relates to ultrasonic examination technical fields, more particularly to a kind of spiral steel pipe internal flaw reflectoscope, structure includes cylinder, end socket, main shaft, probe holder, battery and controller, cylinder both ends are respectively connected with an end socket, the both ends of main shaft are connected with two end sockets by bearing respectively, probe holder is equipped with the two rows of ultrasonic probes being parallel to each other, and two rows of ultrasonic probe interactions arrange and form the scanning area of overlapping;Battery and controller are placed in probe holder, controller and supersonic detector wireless telecommunications;Ultrasonic probe is enclosed type wireless coupling formula ultrasonic probe.Compared with prior art, the invention has the advantages that 1) device and spiral steel pipe rotate synchronously, helix tube spins after a week, the length of traveling setting starts the flaw detection operation of second segment, so circulation is finished until entire steel pipe is detected, and detection signal is wirelessly transmitted to supersonic detector.2) it is applicable in the spiral welded pipe of 159mm or more.

Description

A kind of spiral steel pipe internal flaw reflectoscope
Technical field
The present invention relates to ultrasonic examination technical fields more particularly to a kind of spiral steel pipe internal flaw ultrasonic inspection to fill It sets.
Background technique
Pipeline is widely used in the every field such as petroleum, chemical industry, ship, machine-building, the energy, geology, such as seamless Steel pipe is all indispensable in various industries, and, the nothing more stringent to its quality requirement in the application such as petroleum casing pipe and delivery pipe The defects of seam steel pipe can generate pit, folding, slight crack or de- muscle during production, these defects can band in use Carry out unnecessary loss, therefore, requires to carry out non-destructive testing seamless steel pipe in many applications, general most common method is super Sound wave non-destructive testing.
Ultrasonic detecting equipment currently on the market there are many, be to be detected outside steel pipe mostly, detection mode There are mainly two types of: the first is that steel pipe rotates, and ultrasonic probe cooperation, such detection mode can be divided into two again Class, one kind make forward travel while rotating for steel pipe, and ultrasonic probe is fixed at this time, and another kind of is steel pipe It rotates, and ultrasonic probe makees straight ahead movement;Second is that steel pipe only makees straight ahead movement, and ultrasonic wave is visited Head circumference makes rotating motion around steel pipe.Both the above detection mode can satisfy the needs of industrial detection to a certain extent, still Be difficult to the shortcomings that overcoming there is also some: 1) when using steel pipe rotate the detection mode detected when, due to steel pipe Weight it is big, cause steel pipe rotary movement caused by convolution error it is big;And since steel pipe weight is big, the inertia in rotary motion Greatly, speed when rotary motion cannot be too fast, and detection efficiency is caused to decline;2) when using ultrasonic probe rotate into When the detection mode of row detection, additional signal coupling apparatus (such as brush coupling) is needed to avoid probe signal in detection device The winding of line;No matter 3) detected using which kind of above mode, control steel pipe movement is required, the volume of integral device is caused Huge, structure is complicated, higher cost.
Application No. is 201410172309.9 Chinese inventions to disclose a kind of pipeline internal flaw reflectoscope, main It to include supersonic detection device, control circuit board and computer, control circuit board and computer collective effect regulate and control ultrasound detection The running of device, supersonic detection device include walking on z-axis stepper motor and vertical direction with the concentric y-axis of z-axis stepper motor Into motor, the top of z-axis stepper motor is equipped with a top plate, and top plate passes through a screw nut driving mechanism and z-axis stepper motor phase Connection, the bottom end of z-axis stepper motor are connected with the bottom end of y-axis stepper motor, and the other end of y-axis stepper motor is equipped with a probe The end of clamping device, clamping device of popping one's head in is equipped with several ultrasonic probes.Using ultrasonic probe in steel pipe to be measured into Row ultrasonic examination detection, steel pipe to be measured are fixed.
Summary of the invention
The object of the present invention is to provide a kind of spiral steel pipe internal flaw reflectoscopes, overcome the prior art not Foot, suitable for detecting a flaw on the inside of spiral steel pipe, when spiral steel pipe rotates in place, device synchronous can turn with spiral steel pipe It is dynamic, but ultrasonic probe remains downwards, and when carrying out carrying out flaw detection, when helix tube spins after a week, the walking in device is electric Machine starting travels to next section of flaw detection region, so recycles, and finishes until entire steel pipe is detected, detection signal is wirelessly passed It is defeated to arrive supersonic detector, carry out post analysis processing.
To achieve the above object, the invention is realized by the following technical scheme:
A kind of spiral steel pipe internal flaw reflectoscope, structure include cylinder, end socket, main shaft, probe holder, battery and control Device processed, the cylinder both ends are respectively connected with an end socket, and main shaft is set in cylinder, and the both ends of main shaft are logical with two end sockets respectively It crosses bearing to be connected, probe holder eccentric setting on main shaft, probe holder is equipped with the two rows of ultrasonic probes being parallel to each other, Two rows of ultrasonic probe interaction arrangements form the scanning area of overlapping;The battery and controller are placed in probe holder, control Device processed is communicated wirelessly with supersonic detector;Be provided with 2 ~ 6 flaw detection windows on the cylinder, between adjacent flaw detection window between The width of spacer is not more than 3mm, and ultrasonic probe is enclosed type wireless coupling formula ultrasonic probe.
Single-chip microcontroller is equipped in the controller, single-chip microcontroller is separately connected motor-drive circuit, power signal amplifier, relay Device, optoelectronic switch and multiplexed signal sampling device, the motor-drive circuit connect movable motor, and power signal amplifier connects nothing Line sender unit, relay are electrically connected with reversal valve, and reversal valve is connected with cylinder by gas circuit, the multiplexed signal sampling Device is electrically connected with multiplex ultrasonic probe.
Two rows of ultrasonic probe spacing are 3 ~ 5mm on the probe holder.
The two sides of the probe holder are respectively equipped with movable motor crane, between the movable motor crane and probe holder It is connected with cylinder, the lower end of movable motor crane connects movable motor, and movable motor connects rubber wheel.
The movable motor is DC servo motor.
The cylinder is equipped with the rubber ring band that two circles increase friction.
The rubber ring band is equipped with decorative pattern.
Compared with prior art, the beneficial effects of the present invention are: 1) device cylinder can with the ultrasonic probe inside device Neatly relative rotation, when spiral steel pipe rotates in place, device and spiral steel pipe are rotated synchronously, and ultrasonic probe remains Direction is downward, and when helix tube spins after a week, the length of the movable motor starting traveling setting in device starts the spy of second segment Hurt operation, so recycle, finished until entire steel pipe is detected, detection signal is wirelessly transmitted to supersonic detector, is carried out Data Analysis Services.2) compact structure, the quality testing of the spiral welded pipe of application diameter 159mm or more.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the embodiment of the present invention.
Fig. 2 is in Fig. 1 along line A-A cross-sectional view.
Fig. 3 is two rows of ultrasonic probe distribution schematic diagrams of the invention.
Fig. 4 is controller architecture schematic block diagram of the present invention.
Fig. 5 is that the present invention implements status diagram.
Fig. 6 is present invention flaw detection area schematic.
In figure: 1- cylinder, 2- end socket, 3- main shaft, 4- probe holder, 5- battery, 6- controller, 7- bearing, 8- ultrasonic wave Probe, 9- supersonic detector, 10- flaw detection window, 11- interval body, 12- movable motor crane, 13- cylinder, 14- walking electricity Machine, 15- rubber wheel, 16- rubber ring band, 17- rotary bracket, 18- steel pipe to be measured, 19- failure detector, 20- zero mark lamp.
Specific embodiment
Preparation method of the invention is described further below with reference to embodiment:
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be It is connected directly, it can also be indirectly connected through an intermediary.It for the ordinary skill in the art, can be with concrete condition Understand the concrete meaning of above-mentioned term in the present invention.
See Fig. 1 to Fig. 3, be a kind of spiral steel pipe internal flaw reflectoscope example structure schematic diagram of the present invention, Structure includes cylinder 1, end socket 2, main shaft 3, probe holder 4, battery 5 and controller 6, and 1 both ends of cylinder are respectively connected with an end socket 2 It connects, main shaft 3 is set in cylinder 1, and the both ends of main shaft 3 are connected with two end sockets 2 by bearing 7 respectively, and probe holder 4 is in main shaft 3 Upper eccentric setting, probe holder 4 are equipped with the two rows of ultrasonic probes 8 being parallel to each other, two rows of ultrasonic probe spacing on probe holder For 5mm.Battery 5 and controller 6 are placed in probe holder 4, and controller 6 is communicated wirelessly with supersonic detector 9, data It wirelessly transmits, avoids the interference of wired pair of movement;4 flaw detection windows 10 are provided on cylinder 1, between adjacent flaw detection window The width of interval body 11 is not more than 3mm, and the width of interval body 11 is less than the spacing of two rows of ultrasonic probes, can avoid producing detection Raw interference.Ultrasonic probe 8 is enclosed type wireless coupling formula ultrasonic probe, can effectively improve the stability of circumferential sensitivity, Probe is not contacted with workpiece, no abrasion, and life of equipment is long.
The two sides of probe holder are respectively provided with a movable motor crane 12, between movable motor crane 12 and probe holder 4 It is connected with cylinder 13, the lower end of movable motor crane 12 connects movable motor 14, and movable motor drives rubber wheel 15.Work as cylinder When 13 movement, movable motor 14 is moved down, the walking function of realization device.Movable motor 14 is DC servo motor, convenient accurate Control distance travelled and traveling speed.
Cylinder 1 is equipped with the rubber ring band 16 that two circles increase friction, and the friction of cylinder 1 Yu spiral steel pipe inner wall can be improved Power.To further enhance frictional force, decorative pattern is also provided on rubber ring band 16.
See Fig. 4, is controller architecture schematic block diagram of the present invention, is equipped with STM32 single-chip microcontroller in controller, single-chip microcontroller connects respectively Motor-drive circuit, power signal amplifier, relay, optoelectronic switch and multiplexed signal sampling device are connect, motor-drive circuit connects Movable motor is connect, power signal amplifier connects radio signal senders, and relay is electrically connected with reversal valve, reversal valve and cylinder It is connected by gas circuit, multiplexed signal sampling device is electrically connected with multiplex ultrasonic probe.
See Fig. 5, Fig. 6, is that the present invention implements status diagram, the present invention and defect detection on ultrasonic basis on the outside of traditional tube body It compares, there is apparent superiority.The present invention has higher detection speed, can carry out precise defect location online, can be with Carry out the defects detection (longitudinally, laterally, lamination defect, thickness measuring etc.) in a variety of orientation.Standard configuration of the present invention contains 6-8 inspection Probing head channel, and can increase by concrete condition, more defects detections can be covered, support higher detection speed.In addition Since by the way of full Wireless, system follow-up maintenance cost is very low, eliminating capacitance coupling type fault detection system will often stop The trouble of machine maintenance, replacement capacitive coupling piece etc..
Ultrasonic probe highest frequency reaches 10MHz or more, and the two rows of interaction of ultrasonic probe 8 arrangements form the scanning area of overlapping Domain avoids signal from omitting;Multiplexed signal sampling device is connected with ultrasonic probe, for adjusting the super of the sending of ultrasonic probe 4 The amplitude of acoustic signals simultaneously filters out noise, and processed ultrasonic echo information is wirelessly transmitted to super by power signal amplifier Sonic analyzer, multiplexed signal sampling device have the function of the acquisition of multiplexer channel signal parallel, and sample frequency reaches 50Msps or more.
A kind of flaw detection process of spiral steel pipe internal flaw reflectoscope of the present invention is as follows, first by steel pipe 18 to be measured It is placed on rotary bracket 17, and failure detector 19 is placed in one end of 18 inside of steel pipe to be measured, manual setting is detected a flaw well dress The angles and positions set, supersonic detector 9 are located at nearby, and zero mark lamp 20 is arranged in one end of steel pipe.Starting rotation Bracket 17, steel pipe 18 to be measured are rotated around own axes, and failure detector 19 is rotated synchronously in 18 inner wall of steel pipe to be measured, are visited in ultrasonic wave Between first 8 and steel pipe inner wall plus water or couplant, ultrasonic probe 8 send scanning signal to monolithic through multiplexed signal sampling device Machine, single-chip microcontroller handle echo information, amplify through power signal amplifier, are sent by radio signal senders, ultrasonic wave Defectoscope in signal coordinate and echo information stored and analyzed and shown.When optoelectronic switch receives zero point mark When remembering 20 signal of lamp, indicate that scanning in one week is completed, rotary bracket 17 stops rotating.Failure detector 19 can be moved manually at this time Next scanning area, or control cylinder movement are moved, failure detector is moved to next scanning area by movable motor, Terminate until completing all 6 sweep intervals, flaw detection.
The present invention is the ultrasonic fault detection system based on wireless transmission, and flaw detection signal is sent in a manner of digital radio transmission It is handled to supersonic detector, there is no carbon brush or capacitance sheets etc. to be easy the link by electrical noise interference, can mention significantly The signal-to-noise ratio of height flaw detection, guarantees the sensitivity of flaw detection, effectively prevent reporting by mistake or fail to report.
Embodiment described above is only purpose, the technical scheme and beneficial effects for the present invention will be described in detail and the tool chosen Body example, but should in no way limit the protection scope of invention, it is all without violating the spirit and principles of the present invention, it is made Various modifications, equivalent replacement and improvement should all be fallen under the scope of the present invention.

Claims (7)

1. a kind of spiral steel pipe internal flaw reflectoscope, which is characterized in that structure includes cylinder, end socket, main shaft, probe Frame, battery and controller, the cylinder both ends are respectively connected with an end socket, and main shaft is set in cylinder, the both ends point of main shaft It is not connected with two end sockets by bearing, probe holder eccentric setting on main shaft, probe holder is equipped with and is parallel to each other Two rows of ultrasonic probes, two rows of ultrasonic probe interactions arrange and form the scanning area of overlapping;The battery and controller It is placed in probe holder, controller is communicated wirelessly with supersonic detector;2 ~ 6 flaw detection windows are provided on the cylinder, The width of interval body is not more than 3mm between adjacent flaw detection window, and ultrasonic probe is enclosed type wireless coupling formula ultrasonic probe.
2. a kind of spiral steel pipe internal flaw reflectoscope according to claim 1, which is characterized in that the control It is equipped with single-chip microcontroller in device, single-chip microcontroller is separately connected motor-drive circuit, power signal amplifier, relay, optoelectronic switch and more Road signal picker, the motor-drive circuit connect movable motor, and power signal amplifier connects radio signal senders, after Electric appliance is electrically connected with reversal valve, and reversal valve is connected with cylinder by gas circuit, the multiplexed signal sampling device and multiplex ultrasonic Probe electrical connection.
3. a kind of spiral steel pipe internal flaw reflectoscope according to claim 1, which is characterized in that the probe Two rows of ultrasonic probe spacing are 3 ~ 5mm on frame.
4. a kind of spiral steel pipe internal flaw reflectoscope according to claim 1, which is characterized in that the probe The two sides of frame are respectively equipped with movable motor crane, are connected with cylinder between the movable motor crane and probe holder, walking The lower end of motor crane connects movable motor, and movable motor connects rubber wheel.
5. a kind of spiral steel pipe internal flaw reflectoscope according to claim 2, which is characterized in that the walking Motor is DC servo motor.
6. a kind of spiral steel pipe internal flaw reflectoscope according to claim 1, which is characterized in that the cylinder It is equipped with the rubber ring band that two circles increase friction.
7. a kind of spiral steel pipe internal flaw reflectoscope according to claim 6, which is characterized in that the rubber Annulus is equipped with decorative pattern.
CN201910507425.4A 2019-06-12 2019-06-12 A kind of spiral steel pipe internal flaw reflectoscope Pending CN110261491A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910507425.4A CN110261491A (en) 2019-06-12 2019-06-12 A kind of spiral steel pipe internal flaw reflectoscope

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910507425.4A CN110261491A (en) 2019-06-12 2019-06-12 A kind of spiral steel pipe internal flaw reflectoscope

Publications (1)

Publication Number Publication Date
CN110261491A true CN110261491A (en) 2019-09-20

Family

ID=67917894

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910507425.4A Pending CN110261491A (en) 2019-06-12 2019-06-12 A kind of spiral steel pipe internal flaw reflectoscope

Country Status (1)

Country Link
CN (1) CN110261491A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114460171A (en) * 2022-01-21 2022-05-10 浙江省疾病预防控制中心 Equipment based on ultrasonic wave and radiographic inspection combine together
CN115616081A (en) * 2022-11-18 2023-01-17 张家港嘉园钢铁制品有限公司 Ultrasonic flaw detection system for seamless steel pipe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013210296A (en) * 2012-03-30 2013-10-10 Jfe Steel Corp Self-propelled flaw detection device
CN105699485A (en) * 2016-01-22 2016-06-22 钢研纳克检测技术有限公司 Rotary type ultrasonic flaw detection device based on radio frequency/microwave technology
CN210401329U (en) * 2019-06-12 2020-04-24 中冶辽宁德龙钢管有限公司 Wireless coupling type ultrasonic flaw detection device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013210296A (en) * 2012-03-30 2013-10-10 Jfe Steel Corp Self-propelled flaw detection device
CN105699485A (en) * 2016-01-22 2016-06-22 钢研纳克检测技术有限公司 Rotary type ultrasonic flaw detection device based on radio frequency/microwave technology
CN210401329U (en) * 2019-06-12 2020-04-24 中冶辽宁德龙钢管有限公司 Wireless coupling type ultrasonic flaw detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114460171A (en) * 2022-01-21 2022-05-10 浙江省疾病预防控制中心 Equipment based on ultrasonic wave and radiographic inspection combine together
CN115616081A (en) * 2022-11-18 2023-01-17 张家港嘉园钢铁制品有限公司 Ultrasonic flaw detection system for seamless steel pipe

Similar Documents

Publication Publication Date Title
CN103969330B (en) A kind of pipe interior defect reflectoscope
WO2017096770A1 (en) Driving device of all-directional automatic weld seam flaw detection instrument and application thereof
CN103217477B (en) Axle radial ultrasonic automatic flaw detecting device and control method
CN101650339B (en) Special eddy current flaw detector of cylinder sleeve
CN106248794B (en) A kind of metal cylinder components automated ultrasonic flaw detecting machine
CN110261491A (en) A kind of spiral steel pipe internal flaw reflectoscope
CN102914593B (en) Method for detecting ultrasonic TOFD (time of flight diffraction) imaging of shaft pressing position
CN206583855U (en) Annular element through transmission technique ultrasonic testing system
CN201060179Y (en) Aqueous medium ultrasonic inspection machine
CN102818842A (en) Ultrasonic automatic detection system of tubing with variable wall thickness and step
CN201984056U (en) Hollow-axle ultrasonic flaw-detecting machine
CN208297425U (en) Tube ndt device with automatic cleaning function
CN105717195B (en) Partition board main weld detecting system and detection method
CN204740869U (en) Nuclear reactor pressure vessel takes over to hand over and passes through an ultrasonic examination device
CN116989709B (en) Pipe measuring device and system
CN203732507U (en) Ultrasonic angle adjustment device for water immersion method ultrasonic testing
CN204203170U (en) Dividing plate main weld detection system
CN104198585B (en) Large, honeycomb C interlayer surface of revolution component ultrasonic C scanning device
CN204241426U (en) A kind of reflectoscope of non-uniform shaft disc type work
CN102221577A (en) Movable high-accuracy silk material ultrasonic detection system
JPH0365697A (en) Ultrasonic profile measuring apparatus for wear of control rod
CN208953490U (en) A kind of concrete filled steel tube ultrasound examination bracket
CN208721616U (en) A kind of ultrasonic probe scanning bracket seat for railway rail seam inspection
CN210401329U (en) Wireless coupling type ultrasonic flaw detection device
CN110196285A (en) A kind of large ring multi-panel array ultrasonic automatic detection device and method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination