CN110257938A - The production technology of terylene bulky top - Google Patents

The production technology of terylene bulky top Download PDF

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Publication number
CN110257938A
CN110257938A CN201910519947.6A CN201910519947A CN110257938A CN 110257938 A CN110257938 A CN 110257938A CN 201910519947 A CN201910519947 A CN 201910519947A CN 110257938 A CN110257938 A CN 110257938A
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China
Prior art keywords
terylene
tow
varicosity
temperature
roller group
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Granted
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CN201910519947.6A
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CN110257938B (en
Inventor
唐振宇
孙品芳
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Jiangsu Rongchang Special Fiber Technology Co ltd
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Rongchang County Zhangjagang City Terylene Wool Top Co Ltd
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Publication of CN110257938A publication Critical patent/CN110257938A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • D01D5/092Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D7/00Collecting the newly-spun products
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G1/00Severing continuous filaments or long fibres, e.g. stapling
    • D01G1/02Severing continuous filaments or long fibres, e.g. stapling to form staple fibres not delivered in strand form
    • D01G1/04Severing continuous filaments or long fibres, e.g. stapling to form staple fibres not delivered in strand form by cutting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/228Stretching in two or more steps, with or without intermediate steps
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention discloses the production technology of terylene bulky top, processing step is as follows: raw material drying → screw extruding spinneret → winding boundling → tow post-processing → tow cuts off item → one of grilling → bis- grillings → balling-up grilling processed.18~20% can be reached using the shrinkage of terylene bulky top made from the method for the invention, fluffy performance is good, high resiliency, and also one times thicker than common wool top of the rugosity of terylene bulky top.

Description

The production technology of terylene bulky top
Technical field
The present invention relates to wool top production technology fields, and in particular to a kind of production technology of terylene bulky top.
Background technique
With the progress and the improvement of people's living standards of modern science and technology, people require to get over for the comfort of garment material Come higher.Wherein it is desirable to garment materials to have good bulkiness and high resiliency.But existing clothing fabric is due to life Production. art it is not perfect, cause garment material that can not have good bulkiness and high resiliency simultaneously, to be unable to satisfy people Requirement.
Summary of the invention
It is used for face weave the technical problems to be solved by the present invention are: one kind will be provided and makes fabric while having good The production technology for the terylene bulky top that bulkiness and high resiliency require.
To solve the above-mentioned problems, the technical scheme adopted by the invention is as follows: the production technology of terylene bulky top, technique Steps are as follows: raw material drying → screw extruding spinneret → winding boundling → tow post-processing → tow cuts off item → one of grilling processed → bis- grillings → balling-up grilling, it is characterised in that:
(1) in screw extruding spinneret process: carrying out melt extruded spray to the polyester slice raw material after drying in screw extruder Silk, polyester slice raw material revolving speed be 80~85m/s screw rod promotion under, pass sequentially through first screw extruder an area and 2nd area are preheated, and the temperature in an area is 278~282 DEG C, and the temperature in 2nd area is 283~287 DEG C;Then pass sequentially through 3rd area and 4th area are melted, and the temperature in 3rd area is 288~292 DEG C, and the temperature in 4th area is 288~292 DEG C;Then pass sequentially through 5th area and Extruding spinneret is carried out being rationed to each spinneret station behind 6th area, and the temperature in 5th area is 283~288 DEG C, the temperature in 6th area Degree is 278~282 DEG C, the silk that it is 40~43 DEG C to a temperature that each resulting endless tow of spinneret station spinneret, which can be respectively enterd, Circular blow solidification is carried out in room, circular blow air output is 1200~1300m/s, and circular blow supply air temperature is 38~40 DEG C;
(2) it winds in collecting compacting stage: each resulting endless tow of spinneret station successively being passed through into feeding-wheel and traction roller group carries out Boundling, thus to obtain sub-thread terylene varicosity tow, when boundling, the speed of traction roller group and feeding-wheel is 800~900n/ min;
(3) in tow postprocessing working procedures: several sub-thread terylene varicosity tow are by tension roll assembly and enterprising in tension roll assembly Row tensioning and again boundling, to obtain terylene varicosity tow;Then make terylene varicosity tow immerse terylene spinning finish to be moistened It is sliding, then make terylene varicosity tow by first of drawing-off roller group, the rotation speed of first drawing-off roller group and the rotation of tension roll assembly Rotary speed is identical, and the terylene varicosity tow by first of drawing-off roller group is then carried out first time oil bath, first time oil bath temperature Degree is 70~75 DEG C, and oil concentration proportion is 2.2~2.8%, and oil bath uses terylene spinning finish, washing after then making oil bath again Synthetic fibre varicosity tow passes through second drawing-off roller group, the rotation speed of than first drawing-off roller group of rotation speed of second drawing-off roller group Degree is fast, so that the first time drawing-off for making terylene varicosity tow generate 3.4~3.5 times, then swollen by the terylene after first time drawing-off Body tow is sent into the steam of 90~95 DEG C of spray in steam chest, and terylene varicosity tow is then made to pass through third road drawing-off roller group again, the The rotation speed of three drawing-off roller groups is faster than the rotation speed of second drawing-off roller group, thus make terylene varicosity tow generate 1~ Then 1.1 times of second of drawing-off carries out rolling oil and preheating, preheating temperature 97 to the terylene varicosity tow after second of drawing-off ~107 DEG C, then the terylene varicosity tow after preheating is crimped on crimping machine, curling principal pressure is 5.8~6.2 Mpa, curling back pressure are 4.8~5.2Mpa, and crispation number is 21~22/25mm, then to the terylene varicosity tow crimped Thermal finalization is carried out, thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 135~145 DEG C, 140 ~150 DEG C, 110~120 DEG C, the heat-setting time of each temperature section is 12~15min, obtains finished silk after completing thermal finalization Beam simultaneously closes in charging basket;
(4) in tow cutting system process: being first tensioned two finished product terylene varicosity tow by tension bracket, so that two The tension of bar terylene varicosity tow reaches 50~53N, and then two terylene varicosity tow respectively enter a sub-wire roller group and carry out Sub-wire, then two terylene varicosity tow respectively enter a shredding roller group and carry out shredding, and then two terylene varicosity tow are equal Enter in discrete device carry out it is discrete, then two terylene varicosity tow enter to cutting roller group in carry out Length discrepancy cut It is disconnected, and be combined into comb case and combed, subsequently into drawing-off is carried out in drawing-off roller group, drafting multiple is 4~4.5 Times, it subsequently enters in can coiler into item;
In (5) one of grilling process: carrying out grilling to semi-finished product wool top on gill box, it is eight that gill box creel, which feeds number, Bucket, boundling tension are -0.55~-0.45%, drafting multiple 7.9, and output volume tension is 3.8~4.2%;
In (6) two grilling processes: carrying out grilling to semi-finished product wool top on gill box, it is eight that gill box creel, which feeds number, Bucket, boundling tension are -0.55~-0.45%, drafting multiple 8, and output volume tension is 3.8~4.2%;
(7) in balling-up grilling process: carrying out grilling, the feeding of balling-up gill box creel to semi-finished product wool top on balling-up gill box Number is seven barrels, and conveying and output tension are 3.8~4.2%, and drafting multiple is 5 times.
Further, the production technology of terylene bulky top above-mentioned, in which: in screw extruding spinneret process, each spray The hole count of spinneret used in silk station is 900.
Further, the production technology of terylene bulky top above-mentioned, in which: in screw extruding spinneret process, circular blow is sent Air quantity is 1250m/s, and circular blow supply air temperature is 39 DEG C.
Further, the production technology of terylene bulky top above-mentioned, in which: in tow cutting system process, first will Two finished product terylene varicosity tow are tensioned by tension bracket, so that the tension of two terylene varicosity tow reaches 52N.
Further, the production technology of terylene bulky top above-mentioned, in which: in tow cutting system process, into leading It stretches and carries out drawing-off in roller group, drafting multiple is 4.3 times.
Further, the production technology of terylene bulky top above-mentioned, in which: in tow postprocessing working procedures, thermal finalization according to Secondary to be divided into three temperature sections, the temperature of three temperature sections respectively is 140 DEG C, 145 DEG C, 115 DEG C, and the heat of each temperature section is fixed The type time is 13min.
Advantages of the present invention are as follows: 18 can be reached using the shrinkage of terylene bulky top made from the method for the invention~ 20%, fluffy performance is good, high resiliency, and also one times thicker than common wool top of the rugosity of terylene bulky top.
Specific embodiment
The present invention is described in further detail combined with specific embodiments below.
The production technology of terylene bulky top, processing step are as follows: raw material drying → screw extruding spinneret → winding boundling → tow post-processing → tow cuts off item → one of grilling → bis- grillings → balling-up grilling processed,
(1) in raw material drying process: using polyester slice as raw material, drying is carried out in vacuum drum device;
(2) in screw extruding spinneret process: carrying out melt extruded spray to the polyester slice raw material after drying in screw extruder Silk, polyester slice raw material pass sequentially through the area and 2nd area of screw extruder under the promotion for the screw rod that revolving speed is 83m/s first It is preheated, the temperature in an area is 280 DEG C, and the temperature in 2nd area is 285 DEG C;Then 3rd area and 4th area are passed sequentially through to be melted, The temperature in 3rd area is 290 DEG C, and the temperature in 4th area is 290 DEG C;Then it is being rationed after passing sequentially through 5th area and 6th area to each A spinneret station carries out extruding spinneret, and the hole count of spinneret used in each spinneret station is 900, and the temperature in 5th area is 285 DEG C, the temperature in 6th area is 280 DEG C, and it is 42 DEG C that each resulting endless tow of spinneret station spinneret, which can be respectively enterd to a temperature, Circular blow solidification is carried out in cabinet, circular blow air output is 1250m/s, and circular blow supply air temperature is 39 DEG C;
(3) it winds in collecting compacting stage: each resulting endless tow of spinneret station successively being passed through into feeding-wheel and traction roller group carries out Boundling, thus to obtain sub-thread terylene varicosity tow, when boundling, the speed of traction roller group and feeding-wheel is 850n/min;
(4) in tow postprocessing working procedures: several sub-thread terylene varicosity tow are by tension roll assembly and enterprising in tension roll assembly Row tensioning and again boundling, to obtain terylene varicosity tow;Then make terylene varicosity tow immerse terylene spinning finish to be moistened It is sliding, then make terylene varicosity tow by first of drawing-off roller group, the rotation speed of first drawing-off roller group and the rotation of tension roll assembly Rotary speed is identical, and the terylene varicosity tow by first of drawing-off roller group is then carried out first time oil bath, first time oil bath temperature Degree is 73 DEG C, and oil concentration proportion is 2.6%, and oil bath uses terylene spinning finish, the terylene varicosity tow after then making oil bath again By second drawing-off roller group, the rotation speed of than the first drawing-off roller group of rotation speed of second drawing-off roller group is fast, thus So that terylene varicosity tow is generated 3.46 times of first time drawing-off, the terylene varicosity tow after first time drawing-off is then sent into steam The steam that 94 DEG C are sprayed in case, then makes terylene varicosity tow by third road drawing-off roller group, the rotation of third road drawing-off roller group again Speed is faster than the rotation speed of second drawing-off roller group, thus second of drawing-off for making terylene varicosity tow generate 1.04 times, so Rolling oil and preheating are carried out to the terylene varicosity tow after second of drawing-off afterwards, preheating temperature is 100 DEG C, then will be after preheating Terylene varicosity tow be crimped on crimping machine, curling principal pressure be 6Mpa, curling back pressure be 5Mpa, crispation number 21 ~22/25mm, thermal finalization then carried out to the terylene varicosity tow that has crimped, thermal finalization is divided into three temperature sections, and three The temperature of a temperature section respectively is 140 DEG C, 145 DEG C, 115 DEG C, and the heat-setting time of each temperature section is 14min, complete At obtaining finished product tow after thermal finalization and close in charging basket;
(5) in tow cutting system process: being first tensioned two finished product terylene varicosity tow by tension bracket, so that two The tension of bar terylene varicosity tow reaches 52N, and then two terylene varicosity tow respectively enter a sub-wire roller group and carry out sub-wire, Then two terylene varicosity tow respectively enter a shredding roller group and carry out shredding, and then two terylene varicosity tow enter to Carried out in discrete device it is discrete, then two terylene varicosity tow enter to cutting roller group in carry out Length discrepancy cutting, and It is combined into comb case and is combed, subsequently into drawing-off is carried out in drawing-off roller group, drafting multiple is 4.3 times, is subsequently entered At item in can coiler;
In (6) one of grilling process: carrying out grilling to semi-finished product wool top on GC14 gill box, gill box creel feeding number is Eight barrels, boundling tension is -0.5%, drafting multiple 7.9, and output volume tension is 4%;
In (7) two grilling processes: carrying out grilling to semi-finished product wool top on GC14 gill box, gill box creel feeding number is Eight barrels, boundling tension is -0.5%, drafting multiple 8, and output volume tension is 4%;
(8) in balling-up grilling process: carrying out grilling, the feeding of balling-up gill box creel to semi-finished product wool top on balling-up gill box Number is seven barrels, and conveying and output tension are 4%, and drafting multiple is 5 times, finally the terylene bulky top of energy finished product.

Claims (6)

1. the production technology of terylene bulky top, processing step are as follows: raw material drying → screw extruding spinneret → winding boundling → Tow post-processing → tow cuts off item → one of grilling → bis- grillings → balling-up grilling processed, it is characterised in that:
(1) in screw extruding spinneret process: carrying out melt extruded spray to the polyester slice raw material after drying in screw extruder Silk, polyester slice raw material revolving speed be 80~85m/s screw rod promotion under, pass sequentially through first screw extruder an area and 2nd area are preheated, and the temperature in an area is 278~282 DEG C, and the temperature in 2nd area is 283~287 DEG C;Then pass sequentially through 3rd area and 4th area are melted, and the temperature in 3rd area is 288~292 DEG C, and the temperature in 4th area is 288~292 DEG C;Then pass sequentially through 5th area and Extruding spinneret is carried out being rationed to each spinneret station behind 6th area, and the temperature in 5th area is 283~288 DEG C, the temperature in 6th area Degree is 278~282 DEG C, the silk that it is 40~43 DEG C to a temperature that each resulting endless tow of spinneret station spinneret, which can be respectively enterd, Circular blow solidification is carried out in room, circular blow air output is 1200~1300m/s, and circular blow supply air temperature is 38~40 DEG C;
(2) it winds in collecting compacting stage: each resulting endless tow of spinneret station successively being passed through into feeding-wheel and traction roller group carries out Boundling, thus to obtain sub-thread terylene varicosity tow, when boundling, the speed of traction roller group and feeding-wheel is 800~900n/ min;
(3) in tow postprocessing working procedures: several sub-thread terylene varicosity tow are by tension roll assembly and enterprising in tension roll assembly Row tensioning and again boundling, to obtain terylene varicosity tow;Then make terylene varicosity tow immerse terylene spinning finish to be moistened It is sliding, then make terylene varicosity tow by first of drawing-off roller group, the rotation speed of first drawing-off roller group and the rotation of tension roll assembly Rotary speed is identical, and the terylene varicosity tow by first of drawing-off roller group is then carried out first time oil bath, first time oil bath temperature Degree is 70~75 DEG C, and oil concentration proportion is 2.2~2.8%, and oil bath uses terylene spinning finish, washing after then making oil bath again Synthetic fibre varicosity tow passes through second drawing-off roller group, the rotation speed of than first drawing-off roller group of rotation speed of second drawing-off roller group Degree is fast, so that the first time drawing-off for making terylene varicosity tow generate 3.4~3.5 times, then swollen by the terylene after first time drawing-off Body tow is sent into the steam of 90~95 DEG C of spray in steam chest, and terylene varicosity tow is then made to pass through third road drawing-off roller group again, the The rotation speed of three drawing-off roller groups is faster than the rotation speed of second drawing-off roller group, thus make terylene varicosity tow generate 1~ Then 1.1 times of second of drawing-off carries out rolling oil and preheating, preheating temperature 97 to the terylene varicosity tow after second of drawing-off ~107 DEG C, then the terylene varicosity tow after preheating is crimped on crimping machine, curling principal pressure is 5.8~6.2 Mpa, curling back pressure are 4.8~5.2Mpa, and crispation number is 21~22/25mm, then to the terylene varicosity tow crimped Thermal finalization is carried out, thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 135~145 DEG C, 140 ~150 DEG C, 110~120 DEG C, the heat-setting time of each temperature section is 12~15min, obtains finished silk after completing thermal finalization Beam simultaneously closes in charging basket;
(4) in tow cutting system process: being first tensioned two finished product terylene varicosity tow by tension bracket, so that two The tension of bar terylene varicosity tow reaches 50~53N, and then two terylene varicosity tow respectively enter a sub-wire roller group and carry out Sub-wire, then two terylene varicosity tow respectively enter a shredding roller group and carry out shredding, and then two terylene varicosity tow are equal Enter in discrete device carry out it is discrete, then two terylene varicosity tow enter to cutting roller group in carry out Length discrepancy cut It is disconnected, and be combined into comb case and combed, subsequently into drawing-off is carried out in drawing-off roller group, drafting multiple is 4~4.5 Times, it subsequently enters in can coiler into item;
In (5) one of grilling process: carrying out grilling to semi-finished product wool top on gill box, it is eight that gill box creel, which feeds number, Bucket, boundling tension are -0.55~-0.45%, drafting multiple 7.9, and output volume tension is 3.8~4.2%;
In (6) two grilling processes: carrying out grilling to semi-finished product wool top on gill box, it is eight that gill box creel, which feeds number, Bucket, boundling tension are -0.55~-0.45%, drafting multiple 8, and output volume tension is 3.8~4.2%;
(7) in balling-up grilling process: carrying out grilling, the feeding of balling-up gill box creel to semi-finished product wool top on balling-up gill box Number is seven barrels, and conveying and output tension are 3.8~4.2%, and drafting multiple is 5 times.
2. the production technology of terylene bulky top according to claim 1, it is characterised in that: screw extruding spinneret process In, the hole count of spinneret used in each spinneret station is 900.
3. the production technology of terylene bulky top according to claim 1, it is characterised in that: screw extruding spinneret process In, circular blow air output is 1250m/s, and circular blow supply air temperature is 39 DEG C.
4. the production technology of terylene bulky top according to claim 1, it is characterised in that: tow cutting system process In, two finished product terylene varicosity tow are tensioned by tension bracket first, so that the tension of two terylene varicosity tow reaches To 52N.
5. the production technology of terylene bulky top according to claim 1, it is characterised in that: tow cutting system process In, into drawing-off is carried out in drawing-off roller group, drafting multiple is 4.3 times.
6. the production technology of terylene bulky top according to claim 1, it is characterised in that: in tow postprocessing working procedures, Thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 140 DEG C, 145 DEG C, 115 DEG C, each temperature The heat-setting time of section is 13min.
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Publication number Priority date Publication date Assignee Title
CN112048777A (en) * 2020-08-25 2020-12-08 张家港市荣昌涤纶毛条有限公司 Production process of high-strength elastic polyester wool tops

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