CN110254845A - The rotary coating machine control method of platform - Google Patents
The rotary coating machine control method of platform Download PDFInfo
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- CN110254845A CN110254845A CN201910537099.1A CN201910537099A CN110254845A CN 110254845 A CN110254845 A CN 110254845A CN 201910537099 A CN201910537099 A CN 201910537099A CN 110254845 A CN110254845 A CN 110254845A
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- platform
- controller
- coating
- oil cylinder
- bundle
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
- B65B11/045—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated by rotating platforms supporting the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Storage Of Harvested Produce (AREA)
Abstract
The invention discloses a kind of rotary coating machine control methods of platform, it is detected equipped with starting, coating, unload bundle and etc., the present invention is under the control of the controller, the rotary coating machine of platform is set to can be realized automatic self, automatic coating or semi-automatic coating, automatically it unloads bundle or semi-automatic unloads bundle, and it selects that the corresponding conversion between automatic mode and semiautomatic-mode can be achieved by function, when part of module breaks down, it can make coating machine break-off, so that staff checks or adjusts, coating machine can work on after the completion, without bale removal, inferior bale is not generated, avoid the secondary operation processing of bale, help to improve bale production efficiency, and it only needs a bit manipulation personnel to supervise during coating and generates, labour is saved, reduce production cost.
Description
Technical field
The present invention relates to coating machine technical field more particularly to a kind of rotary coating machine control methods of platform.
Background technique
In order to improve the utilization rate of production estimation waste such as stalk, herbage etc., the wasting of resources and environmental pollution are avoided,
It specializes in and develops silage harvester, for stalk, herbage etc. to be processed into bale, and by being wrapped on the outside of bale
Film forms the storage and fermentation of material, ultimately forms ensilage.Silage harvester is divided into from structure type to be walked certainly
It is formula, suspension type, three kinds towed, be all correspondingly provided on any silage harvester bale molding room, film coating mechanism,
Xie Kun mechanism etc., to complete being processed and formed at one time for bale.But silage harvester bale used at present molding room,
The each sections such as film coating mechanism, Xie Kun mechanism are the mode of working independently, and poor continuity, processing efficiency is low, cumbersome, artificial dry
Pre- great efforts are difficult personal independent operation and complete, therefore using very inconvenient.
Summary of the invention
Technical problem to be solved by the invention is to provide it is a kind of can the platform that uses of automatic, semi-automatic switching it is rotary
Coating machine control method.
In order to solve the above technical problems, the technical scheme is that the rotary coating machine control method of platform, with control
Device processed is used cooperatively, and is included the following steps,
Step 1: starting detection
S1-1, controller, coating machine power on starting up respectively；
S1-2, bale detection of platform
For placing whether the platform of bale is laid flat when controller detects coating, when detection platform is flattened state, from
The dynamic platform lock detecting step for jumping into next step；Otherwise controller shows fault message and issues alarm signal, reminds work people
Member manually adjusts platform until controller detects that platform is flattened state, and the platform for jumping into next step automatically locks detecting step；
S1-3, platform lock detection
Platform lock, which locks the platform in flattened state, to be fixed, when controller detects that platform lock is locked state, from
It is dynamic jump into next step cut film oil cylinder position detecting step；Otherwise controller shows fault message and issues alarm signal, reminds
Staff manually adjusts platform lock until platform lock is locked state, and that jumps into next step automatically cuts film oil cylinder position detection step
Suddenly；
S1-4, cut film oil cylinder position detection
When controller detects that cutting film oil cylinder is ceiling position, the display step of next step is jumped into automatically；Otherwise controller
Display fault message simultaneously issues alarm signal, reminds staff to manually check and adjust the position for cutting film oil cylinder, until cutting film
Oil cylinder is ceiling position, jumps into the display step of next step automatically；
S1-5, display
Coating circle number setting module is shown on the controller, the circle number that is used cooperatively setting button and for selecting coating
The select button of the coating mode of machine then starts detecting step completion；
Step 2: coating
S2-1, bale export
Controller receives the bundle detection signal of bale molding room, and the automatic bundle for removing the last time releases the signal completed,
Controller, which is shown, selects automatic coating mode or semi-automatic coating mode for operator；
S2-2, the automatic coating mode of selection
S2-21, the setting of automatic coating circle number and coating starting: select and is entered automatically by the select button on controller
Coating mode, and button and coating circle number setting module setting coating circle number are set by circle number, implement the motor electromagnetism of coating
Valve S1Closure, starts to carry out automatic coating；
S2-22, automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value
When, controller controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock automatic detecting step of motor automatically；In coating
In the process, real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2Second
When, into coating pause step；
S2-23, platform lock motor detects automatically: when coating stops, starting platform lock motor, which rotates forward to lock on platform, to be opened, quasi-
Standby starting platform unloads bundle；When detecting electric machine spacing switching signal, control platform locks motor and rotates forward stopping and enter dynamic in next step
Make, platform lock motor starts timing while rotating forward, if motor is rotated forward more than X3When the second, into pause step, need to check
Electric machine spacing switchs peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1It discontinuously opens, between interrupted
It is X every the time4Second, platform locking is carried out to adjust position of platform, locks automatic detecting step into platform；When controller detects
It when platform lock signal, is acted into next step, motor solenoid valve starts timing, X while unlatching5It more than the time is still not detected
Platform lock-switch, controller show fault message and issue alarm signal, remind staff to handle and enter coating pause step
Suddenly；
S2-24, the automatic detection of platform lock: after the completion of coating stops and platform lock motor detects automatically, when controller detects
Platform lock is open state, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；
S2-25, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3
It disconnects, automatic coating is completed and enters step 3；
S2-3, the semi-automatic coating mode of selection
S2-31, the setting of semi-automatic coating circle number and coating starting: select and is entered partly by the select button on controller
Last time coating circle number is reset automatically by START button, is implemented the motor solenoid valve S of coating by automatic coating mode1Closure,
Start to carry out semi-automatic coating；
S2-32, semi-automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value
When, controller controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock semi-automatic detecting step of motor automatically；It is wrapping
In membrane process, real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2
When the second, into coating pause step；
S2-33, platform lock the semi-automatic detection of motor: coating stop when, starting platform lock motor rotate forward by platform lock open,
Prepare starting platform and unloads bundle；When detecting electric machine spacing switching signal, control platform, which is locked motor and rotated forward, to be stopped and enters in next step
Movement, platform lock motor start timing while rotating forward, if platform lock motor is rotated forward more than X3Second when, into pause step,
Need to check that electric machine spacing switchs peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1Discontinuously open
It opens, carries out platform locking to adjust position of platform, lock automatic detecting step into platform；When controller detects platform lock signal
When, it is acted into next step, motor solenoid valve starts timing, X while unlatching5 timesPlatform lock-switch is still not detected above,
Controller shows fault message and issues alarm signal, and staff is reminded to handle and enter coating pause step；
S2-34, the automatic detection of platform lock: coating stops and after the completion of the platform lock semi-automatic detection of motor, when controller detects
It is open state to platform lock, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；
S2-35, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3
It disconnects, automatic coating is completed and enters step 3；
Step 3: unloading bundle
S3-1, automatic coating mode is selected in step 2 by controller, cut to enter after the completion of film automatically and unload bundle automatically
Step；Semi-automatic coating mode is selected in step 2 by controller, film is cut automatically and unloads bundle step into semi-automatic after the completion
Suddenly；
S3-2, automatically unload bundle mode
S3-21, unload bundle front dump bundle oil cylinder detection
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X7Second, unload bundle oil cylinder oil
Lift valve is closed；
S3-22, unload bundle before cut film oil cylinder position detection
Film oil cylinder lift valve S is cut in controller control2Cutting membrane knife is had return by closure, while film oil cylinder ceiling position is cut in detection
Signal, as controller X8It is received within second when cutting film oil cylinder ceiling position signal, then unloads bundle step automatically into next step；
When controller continues X8Second or more do not receive when cutting film oil cylinder ceiling position signal, then controller shows fault message and issues
Alarm signal reminds staff to handle and enter and unloads film pause step；
S3-23, automatically unload bundle
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X9Second, bundle is unloaded in realization,
After duration arrives, bundle oil cylinder lift valve S is unloaded in control4It disconnects, disconnects X10After second, bundle oil cylinder drop valve S is unloaded in control5Closure, makes to unload bundle
Oil cylinder return, subsequently into platform return detecting step；
S3-24, platform return detection
The horizontal position signal of controller receiving platform unloads X after bundle oil cylinder return11In second, controller receives horizontal position
Confidence number, then bundle oil cylinder drop valve S is unloaded in control5It disconnects, bale, which is released, to be completed, and controller inner investment bale+1, coating circle number is simultaneously
It resets；Unload X after tying oil cylinder return11In second, controller does not receive horizontal position signal, then controller shows that fault message is concurrent
Alarm signal out reminds staff to handle and enter and unloads film pause step；
S3-3, semi-automatic unload bundle mode
S3-31, manually select and unload bundle
Releasing function is manually selected on the controller, and controller elder generation detection platform lock signal determines platform lock in sealed
When position, under the control of the controller successively automatically into and complete S3-21Unload bundle front dump bundle oil cylinder detecting step and S3-22Unload bundle
Before cut film oil cylinder position detecting step, subsequently into unloading bundle step to semi-automatic；
S3-32, semi-automatic unload bundle
Removing function is manually selected on the controller, releases S3-23Automatically the full-automatic mode of bundle is unloaded, while works as controller
Receive platform lock sealed signal after, automatically into and complete S3-24The detection of platform return.
Being additionally provided with platform as a preferred technical solution, can be manually rotated mode,
Rotation function is manually selected on the controller, and the fully automatic working mode of platform stops at this time, and motor solenoid valve
S1It disconnects；
When controller do not receive platform lock sealed signal when, manually control platform lock it is sealed, fix platform；Control
After device receiving platform horizontal signal, when controller determines that platform is in water position status and cuts film oil cylinder and be in ceiling position, manually
It is closed motor solenoid valve S1, platform starts to rotate.
It is additionally provided with as a preferred technical solution, and cuts film ceding of Taiwan manual control mode,
Knife is manually selected on the controller and rises function, manually controls the rise of cutting membrane knife, the Automatic Control mould of cutting membrane knife
Formula stops, and cuts film oil cylinder lift valve S2It disconnects, cuts film oil cylinder lift valve S by manually manually controlling depending on coating state2Closure is realized
Cut film；
Knife drop function is manually selected on the controller, manually controls the falling of cutting membrane knife, the Automatic Control mould of cutting membrane knife
Formula stops, and cuts film oil cylinder drop valve S3It disconnects, cuts film oil cylinder drop valve S by manually manually controlling depending on coating state3Closure is realized
Knife return drops.
It is additionally provided with as a preferred technical solution, and unloads bundle manual control mode,
It manually selects on the controller and unloads bundle function, unload the stopping of bundle mode automatically, unload bundle oil cylinder lift valve S4It disconnects；Controller
Detect platform lock upper lock signal after, by manually depending on cut membrane stage manually control unload bundle oil cylinder lift valve S4Closure, realization are unloaded
Bundle；
After unloading bundle, the return of Xie Kun mechanism can manually select falling function on the controller, and automatic fall-back mode is stopped
Only, bundle oil cylinder drop valve S is unloaded5Disconnect, by manually depending on unload bundle state manually control unload bundle oil cylinder drop valve S5Bundle machine is unloaded in closure, realization
The return of structure.
As a preferred technical solution, in the S1-2In bale detection of platform step, when the non-flattened state of platform, control
Device shows that fault message is " being please laid flat platform "；Alarm signal is that the discontinuity of buzzer pipes, and controller detects manually
After platform is leveled, control buzzer is closed；
The S1-3Platform is locked in detecting step, and when platform lock is non-locked state, controller shows that fault message is " to ask
Platform is lockked "；Alarm signal is that the discontinuity of buzzer pipes, and controller detects after platform locking manually, controls bee
The device that rings is closed；
The S1-4It cuts in film oil cylinder position detecting step, when cutting film oil cylinder and not reaching ceiling position, controller shows failure
Information is " please will cut the reset of film oil cylinder "；Alarm signal is that the discontinuity of buzzer pipes, and controller, which detects, will manually cut film
After oil cylinder resets, control buzzer is closed.
The coating pause step is that coating movement stops as a preferred technical solution, the red warning of controller control
Lamp PL1It lights, while the discontinuity of buzzer pipes, and shows the content that reports an error on controller, it is manually actuated after fault clearance
A period of time stop key, coating movement continue, and job state, while red warning lamp PL are shown on controller1Extinguish, buzzer closes
It closes.
The S as a preferred technical solution,2-23Platform is locked in the automatic detecting step of motor, and controller shows failure letter
Breath is " please check that platform locks electric machine spacing switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It is bright
It rises, coating movement stops；
The S2-24Platform is locked in automatic detecting step, and controller shows that fault message is " please check platform lock-switch "；
Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights, coating movement stops；
S2-33Platform locks the controller in the semi-automatic detecting step of motor and shows fault message and alarm signal and S2-23Platform
The corresponding information locked in the automatic detecting step of motor is identical.
The S as a preferred technical solution,3-22It is cut in film oil cylinder position detecting step before unloading bundle, controller display event
Hindering information is " please check and cut film oil cylinder limit switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It is bright
It rises, cuts bundle movement and stop；
S3-24In platform return detecting step, controller shows that fault message is " asking inspection AQL limit switch "；Alarm
Signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights, cuts film movement and stop.
Time parameter X in each step as a preferred technical solution,1~X11Respectively setting value.
As improvement to above-mentioned technical proposal, the controller includes microprocessor, memory, system bus and touch
Display screen.
By adopting the above-described technical solution, the beneficial effects of the present invention are: under the control of the controller, rotating platform
Formula coating machine can be realized automatic self, automatic coating or semi-automatic coating, unload bundle automatically or it is semi-automatic unload bundle, and pass through function
It selects that the corresponding conversion between automatic mode and semiautomatic-mode can be achieved, when part of module breaks down, coating machine can be made
Break-off, so that staff checks or adjusts, coating machine can work on after the completion, be not necessarily to bale removal, do not generate residual
Secondary bale avoids the secondary operation processing of bale, helps to improve bale production efficiency, and only needs a behaviour during coating
Make personnel and supervise generation, has saved labour, reduced production cost.
Detailed description of the invention
The following drawings are only intended to schematically illustrate and explain the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is the work flow diagram of starting detection of the embodiment of the present invention；
Fig. 2 is the work flow diagram of the automatic coating mode of the embodiment of the present invention；
Fig. 3 is the work flow diagram of the platform lock semi-automatic inspection of motor during coating of the embodiment of the present invention；
Fig. 4 is the work flow diagram that the embodiment of the present invention unloads film mode automatically；
Fig. 5 is the work flow diagram of pause coating during coating of the embodiment of the present invention；
Fig. 6 is that the embodiment of the present invention unloads the semi-automatic work flow diagram for unloading bundle in membrane process；
Fig. 7 is the work flow diagram that platform of the embodiment of the present invention can be manually rotated mode；
Fig. 8 is the work flow diagram that the embodiment of the present invention cuts that the film ceding of Taiwan rises knife manually；
Fig. 9 is the work flow diagram that the embodiment of the present invention cuts that knife drops in the film ceding of Taiwan manually；
Figure 10 is that the embodiment of the present invention unloads the work flow diagram for unloading bundle in bundle manual control mode manually；
Figure 11 is the work flow diagram that the embodiment of the present invention unloads bundle manual control mode Zhong Xiekun mechanism return.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.In the following detailed description, only pass through explanation
Mode describes certain exemplary embodiments of the invention.Undoubtedly, those skilled in the art will recognize,
In the case where without departing from the spirit and scope of the present invention, described embodiment can be repaired with a variety of different modes
Just.Therefore, attached drawing and description are regarded as illustrative in nature, and are not intended to limit the scope of the claims.
The rotary coating machine control method of platform, the various of detection can be completed by being equipped on the rotary coating machine of platform
The functional components structure such as sensor, limit switch, operating cylinder, motor, solenoid valve, is those of ordinary skill in the art
Known content, is used cooperatively with controller, and detection signal is delivered to controller, controller monitoring overall operation situation,
The setting for passing through working time, running parameter in controller, controls the output of each motor and each solenoid valve, completes each associated components
Movement cooperation, realize the automated job function of complete machine.Specifically control method includes the following steps,
Step 1: starting detection, as shown in connection with fig. 1,
S1-1, controller, coating machine power on starting up respectively.The controller includes that microprocessor, memory, system are total
The structures such as line, touching display screen, touching display screen can be set to whole screen structure, and whole screen is divided into multiple and different show
Show module, may be set to be split screen structure.Pull power supply, power supply indicator is bright, represent equipment fault-free can normal power-up,
And by pre-set programs, it can be achieved that showing corporate logo on the touching display screen of controller.
S1-2, bale detection of platform
For placing whether the platform of bale is laid flat when controller detects coating, when detection platform is flattened state, from
The dynamic platform lock detecting step for jumping into next step；Otherwise controller shows fault message and issues alarm signal, reminds work people
Member manually adjusts platform until controller detects that platform is flattened state, and the platform for jumping into next step automatically locks detecting step.
In this step when the non-flattened state of platform, controller shows that fault message is " being please laid flat platform "；Alarm signal is buzzing
The discontinuity of device pipes, controller detects manually platform is leveled after, control buzzer close.
S1-3, platform lock detection
Platform lock, which locks the platform in flattened state, to be fixed, when controller detects that platform lock is locked state, from
It is dynamic jump into next step cut film oil cylinder position detecting step；Otherwise controller shows fault message and issues alarm signal, reminds
Staff manually adjusts platform lock until platform lock is locked state, and that jumps into next step automatically cuts film oil cylinder position detection step
Suddenly, in this step when platform lock is non-locked state, controller shows that fault message is " please lockking platform "；Alarm signal
It pipes for the discontinuity of buzzer, controller detects that control buzzer is closed manually by after platform locking.
S1-4, cut film oil cylinder position detection
When controller detects that cutting film oil cylinder is ceiling position, the display step of next step is jumped into automatically；Otherwise controller
Display fault message simultaneously issues alarm signal, reminds staff to manually check and adjust the position for cutting film oil cylinder, until cutting film
Oil cylinder is ceiling position, jumps into the display step of next step automatically, in this step when cutting film oil cylinder and not reaching ceiling position, control
Device processed shows that fault message is " please will cut the reset of film oil cylinder "；Alarm signal is that the discontinuity of buzzer pipes, controller detection
To after will manually cut the reset of film oil cylinder, control buzzer is closed.
S1-5, display
Coating circle number setting module is shown on the controller, the circle number that is used cooperatively setting button and for selecting coating
The select button of the coating mode of machine then starts detecting step completion.Circle number sets button and presses as simple "+", "-" touch
Button can increase when pressing the "+" button and set fixing turn；When pressing "-" button, it can reduce and set fixing turn.
Step 2: coating
S2-1, bale export
Controller receives the bundle detection signal of bale molding room, and the automatic bundle for removing the last time releases the signal completed,
Controller, which is shown, selects automatic coating mode or semi-automatic coating mode for operator.
S2-2, the automatic coating mode of selection, as shown in Figure 2:
S2-21, the setting of automatic coating circle number and coating starting: select and is entered automatically by the select button on controller
Coating mode, and button and coating circle number setting module setting coating circle number are set by circle number, setting range is 5~99 circles,
Implement the motor solenoid valve S of coating1Closure, starts to carry out automatic coating.
S2-22, automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value
When, controller controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock automatic detecting step of motor automatically；In coating
In the process, real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2Second
When, into coating pause step, wherein X1And X2Second is respectively setting value, such as X12 seconds are set as, X2Second is set as 5 seconds.
S2-23, platform lock motor detects automatically: when coating stops, starting platform lock motor, which rotates forward to lock on platform, to be opened, quasi-
Standby starting platform unloads bundle；When detecting electric machine spacing switching signal, control platform locks motor and rotates forward stopping and enter dynamic in next step
Make, platform lock motor starts timing while rotating forward, if motor is rotated forward more than X3When the second, into pause step, need to check
Electric machine spacing switchs peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1It discontinuously opens, between interrupted
It is X every the time4Second, platform locking is carried out to adjust position of platform, locks automatic detecting step into platform；When controller detects
It when platform lock signal, is acted into next step, motor solenoid valve starts timing, X while unlatching5It more than the time is still not detected
Platform lock-switch, controller show fault message and issue alarm signal, remind staff to handle and enter coating pause step
Suddenly；Wherein X3And X4Second is respectively setting value, such as X310 seconds are set as, X4Second is set as 0.2 second.Controller shows fault message
For " please check that platform locks electric machine spacing switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights,
Coating movement stops.
S2-24, the automatic detection of platform lock: after the completion of coating stops and platform lock motor detects automatically, when controller detects
Platform lock is open state, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；When controller detects platform
Lock is locked state and lasting X5Second or more when, controller shows that fault message simultaneously issues alarm signal, reminds at staff
It manages and enters coating pause step, wherein X5For setting value, such as X5It is set as 10 seconds.Controller shows that fault message is that " please check
Platform lock-switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights, coating movement stops.
S2-25, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3
It disconnects, step 3 is completed and entered to automatic coating, wherein X6For setting value, such as X6It is set as 10 seconds.
S2-3, the semi-automatic coating mode of selection, in conjunction with shown in Fig. 2 and Fig. 3,
S2-31, the setting of semi-automatic coating circle number and coating starting: select and is entered partly by the select button on controller
Last time coating circle number is reset automatically by START button, is implemented the motor solenoid valve S of coating by automatic coating mode1Closure,
Start to carry out semi-automatic coating；
S2-32, semi-automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value
When, controller controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock semi-automatic detecting step of motor automatically；It is wrapping
In membrane process, real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2
When the second, into coating pause step, the step and S2-22Automatic coating step is identical.
S2-33, platform lock the semi-automatic detection of motor: coating stop when, starting platform lock motor rotate forward by platform lock open,
Prepare starting platform and unloads bundle；When detecting electric machine spacing switching signal, control platform, which is locked motor and rotated forward, to be stopped and enters in next step
Movement, platform lock motor start timing while rotating forward, if platform lock motor is rotated forward more than X3Second when, into pause step,
Need to check that electric machine spacing switchs peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1Discontinuously open
It opens, carries out platform locking to adjust position of platform, lock automatic detecting step into platform；When controller detects platform lock signal
When, it is acted into next step, motor solenoid valve starts timing, X while unlatching5 timesPlatform lock-switch is still not detected above,
Controller shows that fault message simultaneously issues alarm signal, and staff is reminded handle and enter coating pause step, the step and
S2-23It is similar that platform locks the automatic detecting step of motor.Controller shows fault message and alarm signal and S2-23Platform locks motor certainly
Corresponding information in dynamic detecting step is identical.
S2-34, the automatic detection of platform lock: coating stops and after the completion of the platform lock semi-automatic detection of motor, when controller detects
It is open state to platform lock, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；When controller detect it is flat
Stand lock is locked state and lasting X5Second or more when, controller shows that fault message simultaneously issues alarm signal, reminds staff
It handles and enters coating pause step, i.e. S2-24Platform lock automatic detecting step.
S2-35, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3
It disconnects, step 3, i.e. S are completed and entered to automatic coating2-25Cut film automatically.It can be seen that automatic coating mode with it is semi-automatic
Coating mode major part control mode is identical, and only Starting mode is different.
As shown in connection with fig. 5, in step 2, the coating pause step is that coating movement stops, and controller control is red
Warning lamp PL1It lights, while the discontinuity of buzzer pipes, and shows the content that reports an error on controller, after fault clearance, manually
A period of time stop key is pressed, coating movement continues, and job state, while red warning lamp PL are shown on controller1Extinguish, buzzer
It closes.During coating, if operator's discovery has emergency, needs to suspend coating program, press a period of time stop key
, after emergency releases, persistently press a period of time stop key 2 seconds or more, then coating movement continues.
Step 3: unloading bundle, as shown in connection with fig. 4, the step is similar to step 2, automatically most of with semiautomatic control mode
Identical, only Starting mode is different.
S3-1, automatic coating mode is selected in step 2 by controller, cut to enter after the completion of film automatically and unload bundle automatically
Step；Semi-automatic coating mode is selected in step 2 by controller, film is cut automatically and unloads bundle step into semi-automatic after the completion
Suddenly；
S3-2, automatically unload bundle mode
S3-21, unload bundle front dump bundle oil cylinder detection
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X7Second, unload bundle oil cylinder oil
Lift valve is closed, and unloads bundle task to guarantee smoothly to realize, wherein X7For setting value, such as X7It is set as 2 seconds.
S3-22, unload bundle before cut film oil cylinder position detection
Film oil cylinder lift valve S is cut in controller control2Cutting membrane knife is had return by closure, while film oil cylinder ceiling position is cut in detection
Signal, as controller X8It is received within second when cutting film oil cylinder ceiling position signal, then unloads bundle step automatically into next step；
When controller continues X8Second or more do not receive when cutting film oil cylinder ceiling position signal, then controller shows fault message and issues
Alarm signal reminds staff to handle and enter and unloads film pause step.Controller shows that fault message is that " please check and cut film oil
Cylinder limit switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights, cuts bundle movement and stop.Wherein X8
For setting value, such as X8It is set as 10 seconds.
S3-23, automatically unload bundle
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X9Second, bundle is unloaded in realization,
After duration arrives, bundle oil cylinder lift valve S is unloaded in control4It disconnects, disconnects X10After second, bundle oil cylinder drop valve S is unloaded in control5Closure, makes to unload bundle
Oil cylinder return, subsequently into platform return detecting step, wherein X9And X10Second is respectively setting value, such as X910 seconds are set as, X10
Second is set as 0.2 second.
S3-24, platform return detection
The horizontal position signal of controller receiving platform unloads X after bundle oil cylinder return11In second, controller receives horizontal position
Confidence number, then bundle oil cylinder drop valve S is unloaded in control5It disconnects, bale, which is released, to be completed, and controller inner investment bale+1, coating circle number is simultaneously
It resets；Unload X after tying oil cylinder return11In second, controller does not receive horizontal position signal, then controller shows that fault message is concurrent
Alarm signal out reminds staff to handle and enter and unloads film pause step.Specifically, controller shows that fault message is " to ask
Inspection AQL limit switch "；Alarm signal is that the discontinuity of buzzer pipes, red warning lamp PL1It lights, cuts film movement and stop
Only.Wherein X11For setting value, such as X11It is set as 10 seconds.
S3-3, semi-automatic unload bundle mode
S3-31, manually select and unload bundle, as shown in connection with fig. 6:
Releasing function is manually selected on the controller, and controller elder generation detection platform lock signal determines platform lock in sealed
When position, under the control of the controller successively automatically into and complete S3-21Unload bundle front dump bundle oil cylinder detecting step and S3-22Unload bundle
Before cut film oil cylinder position detecting step, subsequently into unloading bundle step to semi-automatic.
S3-32, semi-automatic unload bundle
Removing function is manually selected on the controller, releases S3-23Automatically the full-automatic mode of bundle is unloaded, while works as controller
Receive platform lock sealed signal after, automatically into and complete S3-24The detection of platform return.
The present embodiment in addition to can automatically or semi-automatically control platform rotation, can also be can be manually rotated by platform mode reality
The manual rotary operation of existing platform, as shown in fig. 7, manually selecting rotation function on the controller, platform is full-automatic at this time
Operating mode stops, and motor solenoid valve S1It disconnects；When controller does not receive the sealed signal of platform lock, manually control flat
Stand lock is sealed, fixes platform；After controller receiving platform horizontal signal, controller determines that platform is in water position status and cuts film
When oil cylinder is in ceiling position, manual closing motor solenoid valve S1, platform starts to rotate, and keeps platform courses mode various, uses
Flexibly.
In addition, as shown in figure 8, the present embodiment, which is additionally provided with, cuts film ceding of Taiwan manual control mode, i.e. choosing manually on the controller
It selects knife and rises function, manually control the rise of cutting membrane knife, the Automatic Control mode of cutting membrane knife stops, and cuts film oil cylinder lift valve S2It is disconnected
It opens, cuts film oil cylinder lift valve S by manually manually controlling depending on coating state2Film is cut in closure, realization；As shown in figure 9, on the controller
Knife drop function is manually selected, manually controls the falling of cutting membrane knife, the Automatic Control mode of cutting membrane knife stops, and cuts film oil cylinder and fall
Valve S3It disconnects, cuts film oil cylinder drop valve S by manually manually controlling depending on coating state3Closure realizes drop knife return.
As shown in Figure 10, it is additionally provided with and unloads bundle manual control mode, manually select unload bundle function on the controller, unload bundle automatically
Mode stops, and unloads bundle oil cylinder lift valve S4It disconnects；After controller detects the upper lock signal of platform lock, by manually depending on cutting membrane stage
It manually controls and unloads bundle oil cylinder lift valve S4Bundle is unloaded in closure, realization；As shown in figure 11, after unloading bundle, the return of Xie Kun mechanism can be
Falling function is manually selected on controller, automatic fall-back mode stops, and unloads bundle oil cylinder drop valve S5It disconnects, by manually depending on unloading bundle shape
State, which manually controls, unloads bundle oil cylinder drop valve S5Closure realizes the return of Xie Kun mechanism.
The present invention under the control of the controller, make the rotary coating machine of platform can be realized automatic self, automatic coating or
Semi-automatic coating, unload automatically bundle or it is semi-automatic unload bundle, and by between the achievable automatic mode of function selection and semiautomatic-mode
Corresponding conversion, when part of module break down when, coating machine break-off can be made, it is complete so that staff checks or adjusts
It can work at rear coating machine, be not necessarily to bale removal, do not generate inferior bale, avoid the secondary operation processing of bale, have
Help improve bale production efficiency, and only need a bit manipulation personnel to supervise during coating and generate, has saved labour, subtracted
Production cost is lacked.
The above shows and describes the basic principle, main features and advantages of the invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. the rotary coating machine control method of platform, is used cooperatively with controller, it is characterised in that: include the following steps,
Step 1: starting detection
S1-1, controller, coating machine power on starting up respectively；
S1-2, bale detection of platform
It is automatic to jump when detection platform is flattened state for placing whether the platform of bale is laid flat when controller detects coating
Enter the platform lock detecting step of next step；Otherwise controller shows fault message and issues alarm signal, reminds staff people
For work adjustment platform until controller detects that platform is flattened state, the platform for jumping into next step automatically locks detecting step；
S1-3, platform lock detection
Platform lock, which locks the platform in flattened state, to be fixed, automatic to jump when controller detects that platform lock is locked state
Enter next step cuts film oil cylinder position detecting step；Otherwise controller shows fault message and issues alarm signal, reminds work
Personnel manually adjust platform lock until platform lock is locked state, and that jumps into next step automatically cuts film oil cylinder position detecting step；
S1-4, cut film oil cylinder position detection
When controller detects that cutting film oil cylinder is ceiling position, the display step of next step is jumped into automatically；Otherwise controller is shown
Fault message simultaneously issues alarm signal, and staff is reminded to manually check and adjust the position for cutting film oil cylinder, until cutting film oil cylinder
For ceiling position, the display step of next step is jumped into automatically；
S1-5, display
Coating circle number setting module is shown on the controller, the circle number that is used cooperatively setting button and for selecting coating machine
The select button of coating mode then starts detecting step completion；
Step 2: coating
S2-1, bale export
Controller receives the bundle detection signal of bale molding room, and the automatic bundle for removing the last time, which is released, completes signal, controller
Display selects automatic coating mode or semi-automatic coating mode for operator；
S2-2, the automatic coating mode of selection
S2-21, the setting of automatic coating circle number and coating starting: selected by the select button on controller and enter automatic coating mould
Formula, and button and coating circle number setting module setting coating circle number are set by circle number, implement the motor solenoid valve S of coating1It closes
It closes, starts to carry out automatic coating；
S2-22, automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value, control
Device controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock automatic detecting step of motor automatically；During coating,
Real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2When the second, enter
Coating pause step；
S2-23, platform lock motor detect automatically: coating stop when, starting platform lock motor rotate forward by platform lock open, prepare starting
Platform unloads bundle；When detecting electric machine spacing switching signal, control platform, which is locked motor and rotated forward, to be stopped and enters to act in next step, platform
Lock motor starts timing while rotating forward, if motor is rotated forward more than X3When the second, into pause step, need to check electric machine spacing
Switch peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1Discontinuously unlatching, intermittent intervals time are
X4Second, platform locking is carried out to adjust position of platform, locks automatic detecting step into platform；When controller detects platform lock letter
Number when, into next step act, motor solenoid valve open while start timing, X5Platform lock more than the time is still not detected to open
It closes, controller shows fault message and issues alarm signal, and staff is reminded to handle and enter coating pause step；
S2-24, the automatic detection of platform lock: after the completion of coating stops and platform lock motor detects automatically, when controller detects platform
Lock is open state, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；
S2-25, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3It disconnects,
Automatic coating is completed and enters step 3；
S2-3, the semi-automatic coating mode of selection
S2-31, the setting of semi-automatic coating circle number and coating starting: selected by the select button on controller and enter semi-automatic packet
Last time coating circle number is reset automatically by START button, is implemented the motor solenoid valve S of coating by film mode1Closure, start into
The semi-automatic coating of row；
S2-32, semi-automatic coating: coating lap signal real-time detection is simultaneously sent into controller, when coating circle number reaches setting value, control
Device processed controls motor solenoid valve S1It disconnects, stops coating, jump into the platform lock semi-automatic detecting step of motor automatically；In coating process
In, real-time detection film signal is also wanted, when detection film signal interruption and continues X1Second or/and coating lap signal interrupt X2When the second, into
Enter coating pause step；
S2-33, platform lock the semi-automatic detection of motor: coating stop when, starting platform lock motor rotate forward by platform lock open, prepare to open
Moving platform unloads bundle；When detecting electric machine spacing switching signal, control platform, which is locked motor and rotated forward, to be stopped and enters to act in next step, is put down
Stand lock motor starts timing while rotating forward, if platform lock motor is rotated forward more than X3When the second, into pause step, need to check
Electric machine spacing switchs peaceful stand lock motor；It is again turned on motor solenoid valve S1, and make motor solenoid valve S1It discontinuously opens, with adjustment
Position of platform carries out platform locking, locks automatic detecting step into platform；When controller detects platform lock signal, under
The movement of one step, motor solenoid valve start timing, X while unlatching5 timesPlatform lock-switch is still not detected above, controller is shown
Fault message simultaneously issues alarm signal, and staff is reminded to handle and enter coating pause step；
S2-34, the automatic detection of platform lock: coating stops and after the completion of the platform lock semi-automatic detection of motor, when controller detect it is flat
Stand lock is open state, and determines motor solenoid valve S1When disconnection, film step is cut into automatic；
S2-35, cut film automatically: controller starting cuts film oil cylinder drop valve S3And continue X6After second, film oil cylinder drop valve S is cut in control3It disconnects,
Automatic coating is completed and enters step 3；
Step 3: unloading bundle
S3-1, automatic coating mode is selected in step 2 by controller, cut to enter after the completion of film automatically and unload bundle step automatically
Suddenly；Semi-automatic coating mode is selected in step 2 by controller, film is cut automatically and unloads bundle step into semi-automatic after the completion；
S3-2, automatically unload bundle mode
S3-21, unload bundle front dump bundle oil cylinder detection
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X7Second, unload bundle oil cylinder oil lift valve
It closes；
S3-22, unload bundle before cut film oil cylinder position detection
Film oil cylinder lift valve S is cut in controller control2Cutting membrane knife is had return by closure, while film oil cylinder ceiling position signal is cut in detection,
As controller X8It is received within second when cutting film oil cylinder ceiling position signal, then unloads bundle step automatically into next step；Work as control
Device processed continues X8Second or more do not receive when cutting film oil cylinder ceiling position signal, then controller shows fault message and issues alarm
Signal reminds staff to handle and enter and unloads film pause step；
S3-23, automatically unload bundle
Bundle oil cylinder lift valve S is unloaded in controller control4Closure, and make to unload bundle oil cylinder lift valve S4Persistently it is closed X9Second, bundle is unloaded in realization, is continued
After time arrives, bundle oil cylinder lift valve S is unloaded in control4It disconnects, disconnects X10After second, bundle oil cylinder drop valve S is unloaded in control5Closure, makes to unload bundle oil cylinder
Return, subsequently into platform return detecting step；
S3-24, platform return detection
The horizontal position signal of controller receiving platform unloads X after bundle oil cylinder return11In second, controller receives horizontal position confidence
Number, then bundle oil cylinder drop valve S is unloaded in control5It disconnects, bale, which is released, to be completed, and controller inner investment bale+1, coating circle number is reset simultaneously；
Unload X after tying oil cylinder return11In second, controller does not receive horizontal position signal, then controller shows fault message and issues report
Alert signal reminds staff to handle and enter and unloads film pause step；
S3-3, semi-automatic unload bundle mode
S3-31, manually select and unload bundle
Releasing function is manually selected on the controller, and controller elder generation detection platform lock signal determines platform lock in latched position
When, under the control of the controller successively automatically into and complete S3-21Unload bundle front dump bundle oil cylinder detecting step and S3-22It is cut before unloading bundle
Film oil cylinder position detecting step unloads bundle step subsequently into semi-automatic；
S3-32, semi-automatic unload bundle
Removing function is manually selected on the controller, releases S3-23Automatically the full-automatic mode of bundle is unloaded, while when controller receives
Platform lock sealed signal after, automatically into and complete S3-24The detection of platform return.
2. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: be additionally provided with platform and revolve manually
Turn mode,
Rotation function is manually selected on the controller, and the fully automatic working mode of platform stops at this time, and motor solenoid valve S1It is disconnected
It opens；
When controller do not receive platform lock sealed signal when, manually control platform lock it is sealed, fix platform；Controller connects
After being closed flat platform horizontal signal, when controller determines that platform is in water position status and cuts film oil cylinder and be in ceiling position, manual closing
Motor solenoid valve S1, platform starts to rotate.
3. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: be additionally provided with and cut film ceding of Taiwan hand
Dynamic control mode,
Knife is manually selected on the controller and rises function, manually controls the rise of cutting membrane knife, the Automatic Control mode of cutting membrane knife is stopped
Only, and film oil cylinder lift valve S is cut2It disconnects, cuts film oil cylinder lift valve S by manually manually controlling depending on coating state2Film is cut in closure, realization；
Knife drop function is manually selected on the controller, manually controls the falling of cutting membrane knife, and the Automatic Control mode of cutting membrane knife is stopped
Only, and film oil cylinder drop valve S is cut3It disconnects, cuts film oil cylinder drop valve S by manually manually controlling depending on coating state3Closure realizes drop knife
Return.
4. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: be additionally provided with and unload bundle control manually
Mode processed,
It manually selects on the controller and unloads bundle function, unload the stopping of bundle mode automatically, unload bundle oil cylinder lift valve S4It disconnects；Controller detection
To platform lock upper lock signal after, by manually depending on cut membrane stage manually control unload bundle oil cylinder lift valve S4Bundle is unloaded in closure, realization；
After unloading bundle, the return of Xie Kun mechanism can manually select falling function on the controller, and automatic fall-back mode stops,
Unload bundle oil cylinder drop valve S5Disconnect, by manually depending on unload bundle state manually control unload bundle oil cylinder drop valve S5Closure realizes Xie Kun mechanism
Return.
5. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: in the S1-2Bale is flat
In platform detecting step, when the non-flattened state of platform, controller shows that fault message is " being please laid flat platform "；Alarm signal is bee
Ring device discontinuity pipe, controller detects manually platform is leveled after, control buzzer close；
The S1-3Platform is locked in detecting step, and when platform lock is non-locked state, controller shows that fault message is that " please will put down
Stand lock is lived "；Alarm signal is that the discontinuity of buzzer pipes, and controller detects after platform locking manually, controls buzzer
It closes；
The S1-4It cuts in film oil cylinder position detecting step, when cutting film oil cylinder and not reaching ceiling position, controller shows fault message
For " please will cut film oil cylinder to reset "；Alarm signal is that the discontinuity of buzzer pipes, and controller, which detects, will manually cut film oil cylinder
After reset, control buzzer is closed.
6. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: the coating pause step
It acts and stops for coating, controller controls red warning lamp PL1It lights, while the discontinuity of buzzer pipes, and controller
Upper to show the content that reports an error, after fault clearance, manually actuated a period of time stop key, coating movement continues, and shows operation shape on controller
State, while red warning lamp PL1Extinguish, buzzer is closed.
7. the rotary coating machine control method of platform as claimed in claim 6, it is characterised in that: the S2-23Platform lock electricity
In the automatic detecting step of machine, controller shows that fault message is " please check that platform locks electric machine spacing switch "；Alarm signal is bee
The discontinuity of ring device pipes, red warning lamp PL1It lights, coating movement stops；
The S2-24Platform is locked in automatic detecting step, and controller shows that fault message is " please check platform lock-switch "；Alarm signal
It number pipes for the discontinuity of buzzer, red warning lamp PL1It lights, coating movement stops；
S2-33Platform locks the controller in the semi-automatic detecting step of motor and shows fault message and alarm signal and S2-23Platform lock electricity
Corresponding information in the automatic detecting step of machine is identical.
8. the rotary coating machine control method of platform as described in claim 1, it is characterised in that: the S3-22It is cut before unloading bundle
In film oil cylinder position detecting step, controller shows that fault message is " please check and cut film oil cylinder limit switch "；Alarm signal is
The discontinuity of buzzer pipes, red warning lamp PL1It lights, cuts bundle movement and stop；
S3-24In platform return detecting step, controller shows that fault message is " asking inspection AQL limit switch "；Alarm signal is
The discontinuity of buzzer pipes, red warning lamp PL1It lights, cuts film movement and stop.
9. the rotary coating machine control method of platform as described in claim 1 to 7 any claim, it is characterised in that:
Time parameter X in each step1~X11Respectively setting value.
10. the rotary coating machine control method of platform as claimed in claim, it is characterised in that: the controller includes micro-
Processor, memory, system bus and touching display screen.
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