CN110253729A - A kind of secondary processing method of ceramic thin plate - Google Patents
A kind of secondary processing method of ceramic thin plate Download PDFInfo
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- CN110253729A CN110253729A CN201910474915.9A CN201910474915A CN110253729A CN 110253729 A CN110253729 A CN 110253729A CN 201910474915 A CN201910474915 A CN 201910474915A CN 110253729 A CN110253729 A CN 110253729A
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- Prior art keywords
- thin plate
- ceramic thin
- hot bending
- secondary processing
- processing method
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/003—Apparatus or processes for treating or working the shaped or preshaped articles the shaping of preshaped articles, e.g. by bending
- B28B11/005—Using heat to allow reshaping, e.g. to soften ceramic articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of secondary processing methods of ceramic thin plate, method includes the following steps: the ceramic thin plate of slab construction heats and softens molding, then the hot bending ceramic thin plate of annealed manufactured curved surface or pinch plane in a mold.The hot bending ceramic thin plate that the present invention provides a kind of secondary processing method preparation of ceramic thin plate can be according to requiring to be made into various irregular curved faces or warp surface, and connectionless roll line among curve form, and lines are graceful, reach whole harmonious artistic conception.
Description
Technical field
The present invention relates to the arc processing method field of ceramic thin plate more particularly to a kind of secondary operation sides of ceramic thin plate
Method.
Background technique
Ceramic thin plate (abbreviation eggshell china plate) is a kind of by kaolin clay and other inorganic non-metallic materials, shaped, warp
Plate ceramic products made of the production technologies such as 1200 degree of high-temperature calcinations.Compared with similar products, unit area architectural pottery material
Expect that dosage reduces by one times or more, save 60% or more raw material resources, reduces by 50% or more comprehensive energy consumption, no matter make from raw material
Dosage, the energy consumption into production process all realize the low-carbon target of " section material, energy conservation " well.For end user
For, thin type, lightweight large-sized plates material have both saved logistics transportation cost, have mitigated the load of building, even more directly drop
Low logistics, the carbon emission of construction.
Rock beam is a kind of novel ceramic thin plate, is to develop in the technical foundation of ceramic thin plate, it is by day
Right building stones and inorganic clay are through special process, using state-of-the-art extrusion under vacuum equipment and Full automatic closed computer control temperature
Roller kilns are fired 1200 degree and are formed, and can process current most thin in the world (only 3mm), in the world existing maximum specification
(3600 × 1800mm), every square metre of porcelain dalle that only 7KG is weighed.Conventional rock beam thickness has 3mm, 6mm, 12mm at present
Three kinds of thickness can satisfy the construction demand of different parts and varying environment.Because the subversive oversize of rock beam is 3600
× 1800mm, cooperating it is in the nature porcelain decorative architecture plate, and as exterior wall, a plate can be muddy across floor, appearance atmosphere
Right day at.Its multi-thickness and distinctive super large-scale, the exterior wall that not only can satisfy large area is mated formation, while being also able to satisfy
Colourful interior decoration.Although every square metre of the ultra-thin rock beam of the 3mm only weight of 7KG, it can make large-scale logical
Wind insulation curtain wall substantially reduces the weight-bearing load of building, environmental protection and energy saving.
In order to meet the quality requirements of modern architecture, need to carry out secondary operation to ceramic thin plate, to prepare difference
The ceramic thin plate of arc.Therefore, it is necessary to design a kind of secondary processing method of ceramic thin plate.
Summary of the invention
In order to overcome the defects of the prior art, a kind of secondary processing method of ceramic thin plate is provided.
The present invention is realized by following proposal:
A kind of secondary processing method of ceramic thin plate, method includes the following steps: the ceramic thin plate of slab construction is in mould
Molding, then the hot bending ceramic thin plate of annealed manufactured curved surface or pinch plane are heated and softened in tool.
Heating and softening molding is carried out in the hot bending ceramic thin plate electric furnace, the temperature in electric furnace is 700~1050 DEG C, heating
In an indoor completion, the process-cycle is 3-20 hours for softening molding, annealing.
The minimum hot bending of the hot bending ceramic thin plate is 150mm, and maximum hot bending is 6000mm, and minimum process height is
40mm, maximum machining height 4000mm.
The invention has the benefit that
The hot bending ceramic thin plate that the present invention provides a kind of secondary processing method preparation of ceramic thin plate can be according to requiring to be made into
Various irregular curved faces or warp surface, and connectionless roll line among curve form, lines are graceful, reach whole harmonious meaning
Border.
Detailed description of the invention
Fig. 1 is the structural schematic diagram one of arc hot bending ceramic thin plate.
Fig. 2 is the structural schematic diagram two of arc hot bending ceramic thin plate.
Fig. 3 is the structural schematic diagram three for turning round shape hot bending ceramic thin plate.
Fig. 4 is the structural schematic diagram four for turning round shape hot bending ceramic thin plate.
Fig. 5 is the structural schematic diagram five for turning round shape hot bending ceramic thin plate.
Fig. 6 is the structural schematic diagram six for turning round shape hot bending ceramic thin plate.
Specific embodiment
The present invention is further described combined with specific embodiments below:
A kind of secondary processing method of ceramic thin plate, method includes the following steps: the ceramic thin plate of slab construction is in mould
Molding, then the hot bending ceramic thin plate of annealed manufactured curved surface or pinch plane are heated and softened in tool.
Heating and softening molding is carried out in the hot bending ceramic thin plate electric furnace, the temperature in electric furnace is 700~1050 DEG C, heating
In an indoor completion, the process-cycle is 3-20 hours for softening molding, annealing.
The minimum hot bending of the hot bending ceramic thin plate is 150mm, and maximum hot bending is 6000mm, and minimum process height is
40mm, maximum machining height 4000mm.
The hot bending ceramic thin plate that the present invention provides a kind of secondary processing method preparation of ceramic thin plate can be according to requiring to be made into
Various irregular curved faces or warp surface, and connectionless roll line among curve form, lines are graceful, reach whole harmonious meaning
Border.
The ceramic thin plate secondary operation of the application, i.e. hot bending process are the quality requirements in order to meet modern architecture, by
The curved softening of plane ceramic thin plate heating, forms in a mold, then annealed manufactured curved surface or torsion shape ceramic tile.Pattern is beautiful, line
Item is smooth.It breaches the unicity of flat ceramic thin plate, uses upper more flexible multiplicity.Suitable for curved wall, cylindrical body,
Arc curtain wall, arc dome, curved stairs, arc water blocking, the particular/special requirement of different shapes such as arc cornice.It can be wanted by client
It asks and makes to measure.
The ceramic thin plate kiln discharge afterboarding of common slab construction, can not carry out shape change, can only be used in planar walls
The shakedown of body perhaps plane can only first paste curved wall or cylindrical body in the place of large area, will be according to arc at arc
Side cut, Bian Shangyong grinder buffing light, such one piece of one piece pieces together, there are many piece after piecing together out, and shape is
Polygon, it can not accomplish mellow and full or full wafer transition.Through the secondary processing method of the ceramic thin plate of the application, in construction
No longer small pieces can be needed to splice, it is fixed on the basis of original flat tile to customize according to the requirement of guest or site dimension
The drawbacks of producing corresponding radian, twist, outer arc, inner arc, warp surface can be processed into, avoiding fritter splicing.In addition, this Shen
Secondary processing method please can also reduce cutting, the splicing of ceramic thin plate at the scene, reduce the generation of building waste and dust,
Reduce the secondary waste of ceramic thin plate.
Although having done more detailed elaboration to technical solution of the present invention and having enumerated, it should be understood that for ability
For field technique personnel, modifications to the embodiments described above may be made or uses equivalent alternative solution, this is to those skilled in the art
It is it is clear that these modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to the present invention for member
Claimed range.
Claims (3)
1. a kind of secondary processing method of ceramic thin plate, which is characterized in that method includes the following steps: the ceramics of slab construction
Thin plate heats and softens molding, then the hot bending ceramic thin plate of annealed manufactured curved surface or pinch plane in a mold.
2. a kind of secondary processing method of ceramic thin plate according to claim 1, it is characterised in that: the hot bending ceramic thin
Heating and softening molding is carried out in plate electric furnace, the temperature in electric furnace is 700~1050 DEG C, heats and softens molding, anneals at one
Indoor completion, process-cycle are 3-20 hours.
3. a kind of secondary processing method of ceramic thin plate according to claim 1, it is characterised in that: the hot bending ceramic thin
The minimum hot bending of plate is 150mm, and maximum hot bending is 6000mm, and minimum process height is 40mm, maximum machining height 4000mm.
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CN201910474915.9A CN110253729A (en) | 2019-06-03 | 2019-06-03 | A kind of secondary processing method of ceramic thin plate |
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CN201910474915.9A CN110253729A (en) | 2019-06-03 | 2019-06-03 | A kind of secondary processing method of ceramic thin plate |
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CN110253729A true CN110253729A (en) | 2019-09-20 |
Family
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CN201910474915.9A Withdrawn CN110253729A (en) | 2019-06-03 | 2019-06-03 | A kind of secondary processing method of ceramic thin plate |
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Citations (11)
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---|---|---|---|---|
JPH024551B2 (en) * | 1980-06-10 | 1990-01-29 | Mitsubishi Jidosha Kogyo Kk | |
CN1071362A (en) * | 1991-10-08 | 1993-04-28 | 山东省新材料研究所 | The manufacture method and the goods thereof of curved surface ceramic wafer (brick) |
CN1088550A (en) * | 1992-10-15 | 1994-06-29 | 唐格拉斯工程公司 | Process for bending glass sheets and process furnace |
CN1118772A (en) * | 1994-09-05 | 1996-03-20 | 山东省科学院新材料研究所 | Method for producing ceramic curved plate and multiple layer refractory rack |
CN1130162A (en) * | 1995-02-28 | 1996-09-04 | 山东省科学院新材料研究所 | Method for producing ceramic curved plate and track kiln furnace |
CN1164460A (en) * | 1996-05-07 | 1997-11-12 | 山东省科学院新材料研究所 | Method for making ceramic curved plate and arc furnace |
US5753308A (en) * | 1992-08-11 | 1998-05-19 | E. Khashoggi Industries, Llc | Methods for manufacturing food and beverage containers from inorganic aggregates and polysaccharide, protein, or synthetic organic binders |
CN101481202A (en) * | 2008-01-07 | 2009-07-15 | 梁银生 | On-line production method of glass plate product |
CN102020415A (en) * | 2010-03-02 | 2011-04-20 | 青岛亨达玻璃科技有限公司 | Arc-shaped vacuum glass |
CN103675990A (en) * | 2013-12-26 | 2014-03-26 | 深圳Tcl新技术有限公司 | Curved light guide plate and manufacturing method thereof |
CN107032585A (en) * | 2017-03-17 | 2017-08-11 | 四川旭虹光电科技有限公司 | The forming method of 3D bend glass plates and the 3D bend glass plates obtained by the forming method |
-
2019
- 2019-06-03 CN CN201910474915.9A patent/CN110253729A/en not_active Withdrawn
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH024551B2 (en) * | 1980-06-10 | 1990-01-29 | Mitsubishi Jidosha Kogyo Kk | |
CN1071362A (en) * | 1991-10-08 | 1993-04-28 | 山东省新材料研究所 | The manufacture method and the goods thereof of curved surface ceramic wafer (brick) |
US5753308A (en) * | 1992-08-11 | 1998-05-19 | E. Khashoggi Industries, Llc | Methods for manufacturing food and beverage containers from inorganic aggregates and polysaccharide, protein, or synthetic organic binders |
CN1088550A (en) * | 1992-10-15 | 1994-06-29 | 唐格拉斯工程公司 | Process for bending glass sheets and process furnace |
CN1118772A (en) * | 1994-09-05 | 1996-03-20 | 山东省科学院新材料研究所 | Method for producing ceramic curved plate and multiple layer refractory rack |
CN1130162A (en) * | 1995-02-28 | 1996-09-04 | 山东省科学院新材料研究所 | Method for producing ceramic curved plate and track kiln furnace |
CN1164460A (en) * | 1996-05-07 | 1997-11-12 | 山东省科学院新材料研究所 | Method for making ceramic curved plate and arc furnace |
CN101481202A (en) * | 2008-01-07 | 2009-07-15 | 梁银生 | On-line production method of glass plate product |
CN102020415A (en) * | 2010-03-02 | 2011-04-20 | 青岛亨达玻璃科技有限公司 | Arc-shaped vacuum glass |
CN103675990A (en) * | 2013-12-26 | 2014-03-26 | 深圳Tcl新技术有限公司 | Curved light guide plate and manufacturing method thereof |
CN107032585A (en) * | 2017-03-17 | 2017-08-11 | 四川旭虹光电科技有限公司 | The forming method of 3D bend glass plates and the 3D bend glass plates obtained by the forming method |
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Application publication date: 20190920 |