A kind of welding equipment between boiler components
Technical field
Welding equipment the present invention relates to welding field, between specifically a kind of boiler components.
Background technique
Boiler assembles after needing to be welded between each components in processing, currently, for boiler components
Between welding operation, typically by work go operation welder, may be brought in operation for operator
Danger, and working efficiency is less desirable, and welding cost is also relatively high, and the present invention will carry out into one it in technical aspect
Step is improved, its working efficiency is improved, and is reduced welding cost, is reduced the necessity for manually going operation as far as possible, fundamentally solve
Above-mentioned the problem of being previously mentioned.
Summary of the invention
Technical problem to be solved by the invention is to provide the welding equipments between a kind of boiler components, are able to solve
The problems in above-mentioned present technology.
The present invention is achieved through the following technical solutions: the welding between a kind of boiler components of the invention is set
It is standby, including workbench and it is set to the working chamber of the workbench inner opening to the right, the working chamber top inner wall, which communicates, to be set
There is the welding sliding groove that Open Side Down and left and right extends, welding mobile mechanism is equipped in the welding sliding groove, the welding moves
Motivation structure is fixedly connected with the connecting rod extended up and down, and the connecting rod is fixedly connected with the welding in the working chamber
Head, the work cavity rear end, which communicates, is equipped with the tracheae chamber of opening to the right, and the tracheae chamber lower end inner wall, which runs through, to be equipped with and the weldering
The gas hose that connector is fixedly connected, the gas hose other end are equipped with air delivery device, and the working chamber lower end inner wall communicates
Equipped with opening upwards and fixture sliding groove that front and back extends, fixture sliding groove rear end is equipped with first gear chamber, and described first
It is rotatably assorted between gear cavity and the fixture sliding groove and is connected with the first threaded rod that front and back extends, before first threaded rod
End is threaded with the clamping device in the fixture sliding groove, and the first screw thread rod rear end end is fixedly connected
There is transmission mechanism, the working chamber lower end is equipped with conversion chamber, and conversion chamber left end inner wall is embedded with motor, the motor
Output shaft end is fixedly connected with driving spur gear, and the driving spur gear is ratcheting to be connected with switching mechanism.
Preferably technical solution, wherein the welding mobile mechanism includes that the welding sliding groove left end is equipped with second gear
Chamber is rotatably assorted between the second gear chamber and the welding sliding groove and is connected with the second threaded rod, second threaded rod
Right end is threaded with the first sliding shoe with the welding sliding groove sliding connection, first sliding block and the connection
Bar is fixedly connected, and second threaded rod left end is fixedly connected with the first bevel gear intracavitary positioned at the second gear, described
Second gear chamber front end is equipped with the belt wheel chamber extended up and down, and be rotatably assorted connection between the belt wheel chamber and the second gear chamber
Have front and back extend the first rotation axis, it is described first rotation shaft rear end be fixedly connected with to the ratcheting company of the first bevel gear
The second bevel gear connect, first rotation axis front end are fixedly connected with the first pulley intracavitary positioned at the belt wheel, the band
Wheel cavity rear end inner wall hinge is connected to the second belt wheel positioned at the first pulley lower end, second belt wheel and the first pulley
Between be connected by power the first belt, communicated between the belt wheel chamber and the conversion chamber and be equipped with the adapter cavity that left and right extends, institute
State conversion chamber left end inner wall be fixedly connected with positioned at it is described conversion chamber with the adapter cavity mutually exist together left and right extend fixed plate,
The fixed plate, which is rotatably assorted, is connected with the second rotation axis that front and back extends, and second rotation axis front end is fixedly connected with third
Belt wheel has been connected by power the second belt, second rotation shaft rear end end between the third belt wheel and second belt wheel
The first undertaking spur gear is slidably connected, convenient for providing power for mobile mechanism.
Preferably technical solution, wherein the clamping device include the first threaded rod nose threads be connected with
The fixture sliding groove sliding connection and the symmetrical the second sliding shoe in front and back, the second sliding shoe top are fixedly connected with
Clamp body, the interior holding tank for being equipped with opening upwards of the clamp body, the holding tank right end inner wall, which runs through, is equipped with left and right extension
Slide guide hole is slidably connected with the slide guide bar that left and right extends in the slide guide hole, and slide guide bar left end end is fixedly connected
There is the movable grip block being located in the holding tank, has compressed bullet between the activity grip block and the holding tank right end inner wall
Spring, holding tank left end inner wall is fixedly connected with the fixed clamp block to abut with the movable grip block, convenient for clamping
Welding part.
Preferably technical solution, wherein the transmission mechanism includes that the first screw thread rod rear end end is fixedly connected
Have and be located at the intracavitary third hand tap gear of the first gear, first gear chamber lower end is equipped with third gear cavity, the third
It is rotatably assorted between gear cavity and the first gear chamber and is connected with third rotation axis, third rotation axis upper surface end is fixed
It is connected with to the 4th bevel gear with the ratcheting connection of the third hand tap gear, third rotation axis lower end end is fixedly connected
There is the 5th bevel gear being located in the third gear cavity, be rotatably assorted connection between the third gear cavity and the conversion chamber
Have front and back extend the 4th rotation axis, it is described 4th rotation shaft rear end end be fixedly connected with to the 5th bevel gear teeth
The 6th bevel gear of connection is closed, the 4th shaft front end is fixedly connected with straight positioned at the second intracavitary undertaking of the conversion
Gear, convenient for providing power for fixture movement.
Preferably technical solution, wherein the switching mechanism includes that workbench right end end face is hinged and is connected to and is located at
The conversion chamber right end and sweptback selector bar, the conversion chamber right end inner wall, which runs through, is equipped with symmetrical above and below and left and right extension
Sliding eye, be not slidably connected in the sliding eye and be hinged with the selector bar and sliding bar that left and right extends,
The sliding bar left end, which is rotatably assorted, to be connected with positioned at the rotating bar converting intracavitary front and back and extending, and the rotating bar is close to right
End is claimed to be fixedly connected with to the driven wheel of differential with the ratcheting connection of the driving bevel gear, the rotating bar is solid far from symmetrical end
Surely it is connected with and accepts the conversion spur gear of the ratcheting connection of spur gear to accept spur gear and second with described first, convenient for control
The conversion of transmission.
Preferably technical solution, wherein the air delivery device includes that tracheae chamber lower end is equipped with front and back symmetrically and opens
Gas tank chamber, the gas tank chamber bottom interior wall are equipped with pedestal to mouth to the left, and pedestal upper end end face is placed with gas tank, the gas tank chamber
Through the connector extended up and down is equipped between the tracheae chamber, pass through flange at the top of the connector lower end and the gas tank
Interface is connected by screw flight, and the connector upper end is fixedly connected with institute's gas hose, convenient for providing oxygen for welding
And fuel gas.
Preferably technical solution, wherein the plumb joint includes that the connecting rod lower end is fixedly connected with opening to the right
Welding ring, flame spray head is equipped in the welding ring, is equipped with that welding ring left end described in air chamber is fixed to be connected in the welding ring
It is connected to the gas mixing tube being fixedly connected with the gas hose, is equipped in the gas mixing tube and to be communicated with the air chamber
Gas passage, be rotatably assorted in the middle part of the gas passage rotation valve rod for being connected with and extending up and down, and rotation valve rod is fixedly connected with
Be rotatably assorted the gas valve plate of connection with the gas passage, is convenient for gas mixing and big minor adjustment.
The beneficial effects of the present invention are: in the initial state due to equipment of the invention, the clamp body is located at the work
Make chamber front and rear sides symmetric position, the welding ring is located at the clamp body left end, the activity grip block and the fixing clamp
It holds block to offset conjunction, the gas valve plate is in close state, and described second accepts the conversion straight-tooth gear teeth described in spur gear and rear end
The company of conjunction, described first, which accepts conversion spur gear described in spur gear and front end, is detached from, and the driving bevel gear and the rear end are driven
Bevel gear is ratcheting, and whole device remains static, the progress orderly convenient for everything goes well with your work.
When being worked using equipment of the invention, by pulling the slide guide bar to make the movable grip block and institute
The separation of fixed clamp block is stated, unclamping hand after welding part is placed between the movable grip block and the fixed clamp block makes
It is clamped under the recovery elastic force effect of the spring, starts the motor, the driving bevel gear is then driven to rotate, after
And driven wheel of differential described in rear end is driven to rotate, conversion spur gear rotation described in rear end is then driven by the rotating bar, after
And drive described second to accept spur gear rotation, then drive the 5th bevel gear to rotate by the 4th rotation axis, after
And the 6th bevel gear is driven to rotate, then drive the 4th bevel gear to rotate by the third rotation axis, then band
The third hand tap gear rotation is moved, then drives the clamp body close to each other by first threaded rod, until two sides are welded
It connects components and mutually supports conjunction, at this point, stirring the selector bar makes driven wheel of differential described in front end and the driving bevel gear tooth
It closes, the first undertaking spur gear and conversion spur gear described in front end are ratcheting, and driven wheel of differential described in rear end and the driving are bored
Gear is detached from, and conversion spur gear described in rear end and described second accepts spur gear disengaging, and the first undertaking spur gear passes through institute
It states the second rotation axis and drives the third belt wheel rotation, the second belt wheel rotation is then driven by second belt, after
And drive the first pulley to rotate by first belt, the second cone tooth is then driven by first rotation axis
Wheel rotation, then drives first spur gear to rotate, then by second threaded rod drive first sliding shoe to
Right sliding then drives the welding ring to move right by the connecting rod, until welding part is by the flame spray head
It wraps up in around opening the gas valve plate, gas is passed through the air chamber, igniting is so that the flame spray head is on fire is welded
It connects, convenient for being welded using flame.
It when completion welding needs to store, closes the gas valve plate and makes fray-out of flame, control the welding and loop back to
Initial position removes the welding part on the clamp body, and control motor drives the clamp body to be back to initial position,
Device is restored to original state, is used convenient for maintenance and its next time.
The configuration of the present invention is simple, it is easy to use, transmission mechanism and rotating mechanism are equipped in whole device, so that the connection of device
Dynamic property is stronger, while being equipped with spring mechanism again, so that the manipulation of device is more convenient, is additionally equipped with valve body structure and controls gas
On-off carries out comprehensive welding using annular welds connector, is effectively spliced welding part using the clamping device of sliding
It is welded together, different control is realized using switching mechanism, is greatly improved work efficiency, welding cost is saved.
Detailed description of the invention
The present invention is described in detail by following specific embodiments and drawings for ease of explanation,.
Fig. 1 is the overall structure diagram of the welding equipment between a kind of boiler components of the present invention;
Fig. 2 is the schematic cross-section of A in Fig. 1;
Fig. 3 is the schematic cross-section of B in Fig. 1;
Fig. 4 is the schematic cross-section of C in Fig. 1.
Specific embodiment
As shown in Figs 1-4, for sake of convenience, now hereafter described orientation is provided as follows: described in hereafter up and down
Front-rear direction is consistent with the front-rear direction up and down of Fig. 1 projection relation itself, between a kind of boiler components of the invention
Welding equipment including workbench 100 and is set to the working chamber 126 of 100 inner opening of workbench to the right, the working chamber
126 top inner walls communicate the welding sliding groove 123 for being equipped with that Open Side Down and left and right extends, and are equipped in the welding sliding groove 123
Mobile mechanism is welded, the welding mobile mechanism is fixedly connected with the connecting rod 125 extended up and down, and the connecting rod 125 is fixed
It is connected with the plumb joint being located in the working chamber 126,126 rear end of working chamber, which communicates, is equipped with the tracheae chamber of opening to the right
101,101 lower end inner wall of tracheae chamber runs through the gas hose 102 for being equipped with and being fixedly connected with the plumb joint, and the gas is soft
102 other end of pipe is equipped with air delivery device, and 126 lower end inner wall of working chamber communicates the fixture equipped with opening upwards and front and back extension
Sliding groove 138,138 rear end of fixture sliding groove are equipped with first gear chamber 140, the first gear chamber 140 and the fixture
It is rotatably assorted between sliding groove 138 and is connected with the first threaded rod 136 that front and back extends, 136 nose threads of the first threaded rod
It is connected with the clamping device being located in the fixture sliding groove 138, the 136 rear end end of the first threaded rod is fixedly connected
There is transmission mechanism, 126 lower end of working chamber is equipped with conversion chamber 135, and the 135 left end inner wall of conversion chamber is embedded with motor
158, the motor 158 exports shaft end and is fixedly connected with driving spur gear 161, the ratcheting connection of the driving spur gear 161
There is switching mechanism.
Valuably, wherein the welding mobile mechanism includes that 123 left end of welding sliding groove is equipped with second gear chamber 121, institute
It states to be rotatably assorted between second gear chamber 121 and the welding sliding groove 123 and is connected with the second threaded rod 122, second spiral shell
122 right end of rasp bar be threaded with it is described welding sliding groove 123 be slidably connected the first sliding shoe 124, described first
Sliding block 124 is fixedly connected with the connecting rod 125, and 122 left end of the second threaded rod is fixedly connected with positioned at second tooth
The first bevel gear 119 in chamber 121 is taken turns, 121 front end of second gear chamber is equipped with the belt wheel chamber 151 extended up and down, the band
It is rotatably assorted between wheel chamber 151 and the second gear chamber 121 and is connected with the first rotation axis 147 that front and back extends, described first
147 rear end of rotation axis is fixedly connected with to the second bevel gear 120 with the ratcheting connection of the first bevel gear 119, and described
One rotation axis, 147 front end is fixedly connected with the first pulley 150 in the belt wheel chamber 151, in 151 rear end of belt wheel chamber
Wall hinge is connected to the second belt wheel 154 positioned at 150 lower end of first pulley, second belt wheel 154 and the first pulley
It has been connected by power the first belt 148 between 150, has been communicated between the belt wheel chamber 151 and the conversion chamber 135 and is equipped with left and right extension
Adapter cavity 157, the 135 left end inner wall of conversion chamber is fixedly connected with positioned at 157 phase of the conversion chamber 135 and the adapter cavity
Exist together the fixed plate 162 for controlling and extending, and the fixed plate 162, which is rotatably assorted, is connected with the second rotation axis 163 that front and back extends,
Second rotation axis, 163 front end is fixedly connected with third belt wheel 156, the third belt wheel 156 and second belt wheel 154 it
Between be connected by power the second belt 153, the 163 rear end end of the second rotation axis slidably connects the first undertaking spur gear 164,
Convenient for providing power for mobile mechanism.
Valuably, wherein the clamping device includes that 136 nose threads of the first threaded rod are connected with and the fixture
Sliding groove 138 is slidably connected and the symmetrical the second sliding shoe 137 in front and back, is fixedly connected at the top of the second sliding shoe 137
There is clamp body 127, the holding tank 128 of opening upwards is equipped in the clamp body 127, the 128 right end inner wall of holding tank runs through
Equipped with the slide guide hole 131 that left and right extends, the slide guide bar 130 that left and right extends is slidably connected in the slide guide hole 131, it is described
130 left end end of slide guide bar is fixedly connected with the movable grip block 132 in the holding tank 128, the activity grip block
Spring 129 is compressed between 132 and 128 right end inner wall of the holding tank, the 128 left end inner wall of holding tank is fixedly connected useful
With the fixed clamp block 133 abutted with the movable grip block 132, convenient for clamping welding part.
Valuably, wherein the transmission mechanism includes that the 136 rear end end of the first threaded rod is fixedly connected with positioned at institute
The third hand tap gear 139 in first gear chamber 140 is stated, 140 lower end of first gear chamber is equipped with third gear cavity 143, described
It is rotatably assorted between third gear cavity 143 and the first gear chamber 140 and is connected with third rotation axis 142, the third rotation
142 upper surface end of axis is fixedly connected with to the 4th bevel gear 141 with the ratcheting connection of the third hand tap gear 139, and described
Three rotation axis, 142 lower end end is fixedly connected with the 5th bevel gear 146 in the third gear cavity 143, the third
It is rotatably assorted between gear cavity 143 and the conversion chamber 135 and is connected with the 4th rotation axis 144 that front and back extends, described 4th turn
144 rear end end of moving axis is fixedly connected with to the 6th bevel gear 145 with the ratcheting connection of the 5th bevel gear 146, described
4th shaft, 144 front end is fixedly connected with the second undertaking spur gear 159 in the conversion chamber 135, convenient for being folder
Tool is mobile to provide power.
Valuably, wherein the switching mechanism includes that 100 right end end face of the workbench hinge is connected to positioned at the conversion
135 right end of chamber and sweptback selector bar 167, the 135 right end inner wall of conversion chamber runs through to be prolonged equipped with symmetrical above and below and left and right
The sliding eye 166 stretched is not slidably connected in the sliding eye 166 and is hinged with the selector bar 167 and left and right extends
Sliding bar 165,165 left end of sliding bar be rotatably assorted is connected with positioned at it is described conversion chamber 135 in front and back extend turn
Lever 168, the rotating bar 168 are fixedly connected with close to symmetrical end to the slave mantle with the ratcheting connection of the driving bevel gear
Gear 160, the rotating bar 168 are fixedly connected with far from symmetrical end to hold with the first undertaking spur gear 164 and second
The conversion spur gear 169 of the ratcheting connection of spur gear 159 is connect, convenient for the conversion of control transmission.
Valuably, wherein the air delivery device includes that 101 lower end of tracheae chamber is equipped with front and back symmetrically and the gas to the left that is open
Chamber 110,110 bottom interior wall of gas tank chamber are equipped with pedestal 111, and the 111 upper end end face of pedestal is placed with gas tank 109, institute
State between gas tank chamber 110 and the tracheae chamber 101 through being equipped with the connector 104 that extends up and down, 104 lower end of connector with
It is threadedly coupled by flange-interface 107 by screw rod 106 at the top of the gas tank 109,104 upper end of connector and institute's gas hose
102 are fixedly connected, convenient for providing oxygen and fuel gas for welding.
Valuably, wherein the plumb joint includes that 125 lower end of connecting rod is fixedly connected with the welding ring of opening to the right
118, the welding ring 118 is interior to be equipped with flame spray head 117, is equipped with welding ring 118 described in air chamber 116 in the welding ring 118
Left end is fixedly connected with the gas mixing tube 114 being fixedly connected with the gas hose 102, sets in the gas mixing tube 114
There is the gas passage 115 communicated with the air chamber 116, is rotatably assorted in the middle part of the gas passage 115 and is connected with extension up and down
Rotation valve rod 113, rotation valve rod 113 is fixedly connected with the gas valve plate for the connection that is rotatably assorted with the gas passage 115
112, it is convenient for gas mixing and big minor adjustment.
In the initial state, the clamp body is located at the 126 front and rear sides symmetric position of working chamber to equipment of the invention,
The welding ring 118 is located at 127 left end of clamp body, and the activity grip block 132 offsets with the fixed clamp block 133
It closes, the gas valve plate 112 is in close state, and described second accepts conversion 169 tooth of spur gear described in spur gear 159 and rear end
The company of conjunction, described first, which accepts conversion spur gear 169 described in spur gear 164 and front end, is detached from, the driving bevel gear 161 with it is described
Rear end driven wheel of differential is ratcheting, and whole device remains static, the progress orderly convenient for everything goes well with your work.
When being worked using equipment of the invention, by pulling the slide guide bar 130 to make the movable grip block
132 separate with the fixed clamp block 133, and welding part is placed the movable grip block 132 and the fixed clamp block
Hand is unclamped after between 133 clamps it under the recovery elastic force effect of the spring 129, starts the motor 158, then band
It moves the driving bevel gear 161 to rotate, then driven wheel of differential 160 described in rear end is driven to rotate, then pass through the rotating bar
168 drive conversion spur gear 169 described in rear end to rotate, and then drive described second to accept spur gear 159 and rotate, then pass through institute
Stating the 4th rotation axis 144 drives the 5th bevel gear 146 to rotate, and then drives the 6th bevel gear 145 to rotate, then leads to
Crossing the third rotation axis 142 drives the 4th bevel gear 141 to rotate, and the third hand tap gear 139 is then driven to rotate, after
And drive the clamp body 127 close to each other by first threaded rod 136, until two sides welding part mutually supports conjunction,
Make driven wheel of differential 160 described in front end and the driving bevel gear 161 ratcheting at this point, stirring the selector bar 167, described
One undertaking spur gear 164 and conversion spur gear 169 described in front end are ratcheting, and driven wheel of differential 160 described in rear end and the driving are bored
Gear 161 is detached from, and conversion spur gear described in rear end and described second accepts the disengaging of spur gear 159, and described first accepts spur gear
164 drive the third belt wheel 156 to rotate by second rotation axis 163, then drive institute by second belt 153
The rotation of the second belt wheel 154 is stated, then drives the first pulley 150 to rotate by first belt 148, then by described
First rotation axis 147 drives the second bevel gear 120 to rotate, and then drives first spur gear 119 to rotate, then passes through
Second threaded rod 122 drives first sliding shoe 124 to slide to the right, is then driven by the connecting rod 125 described
Welding ring 118 moves right, until welding part by the flame spray head 117 wrap up in around, open the gas valve plate 112,
Gas is passed through the air chamber 116, igniting is so that the flame spray head 117 is on fire is welded, convenient for welding using flame.
When completion welding needs to store, closes the gas valve plate 112 and make fray-out of flame, control the welding ring
118 are back to initial position, remove the welding part on the clamp body 127, and control motor drives the clamp body 127 to return
It is back to initial position, device is restored to original state, is used convenient for maintenance and its next time.
The beneficial effects of the present invention are:
The configuration of the present invention is simple, it is easy to use, transmission mechanism and rotating mechanism are equipped in whole device, so that the linkage of device
It is relatively strong, while it being equipped with spring mechanism again, so that the manipulation of device is more convenient, it is logical to be additionally equipped with valve body structure control gas
It is disconnected, comprehensive welding is carried out using annular welds connector, is effectively spliced welding part one using the clamping device of sliding
It rises and is welded, different control is realized using switching mechanism, is greatly improved work efficiency, welding cost is saved.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.Therefore, of the invention
Protection scope should be determined by the scope of protection defined in the claims.