CN110252554A - A kind of no waste mine lightweight needle thorn fixture - Google Patents

A kind of no waste mine lightweight needle thorn fixture Download PDF

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Publication number
CN110252554A
CN110252554A CN201910654038.3A CN201910654038A CN110252554A CN 110252554 A CN110252554 A CN 110252554A CN 201910654038 A CN201910654038 A CN 201910654038A CN 110252554 A CN110252554 A CN 110252554A
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CN
China
Prior art keywords
needle
fixture
girder
pierces
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910654038.3A
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Chinese (zh)
Inventor
李加春
薛文强
杨虹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shan Sheng Molding Science And Technology Ltd
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Zhejiang Shan Sheng Molding Science And Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Zhejiang Shan Sheng Molding Science And Technology Ltd filed Critical Zhejiang Shan Sheng Molding Science And Technology Ltd
Priority to CN201910654038.3A priority Critical patent/CN110252554A/en
Publication of CN110252554A publication Critical patent/CN110252554A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts

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  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses a kind of no waste mine lightweight needles to pierce fixture, clamp mechanism is pierced including girder, synchronous moving mechanism, slider assembly and needle, synchronous moving mechanism is mounted on girder, slider assembly is two groups be symmetrically installed, one end is movably arranged on girder side by synchronous moving mechanism, and the thorn clamp mechanism arrangement of several groups needle is fixed on two slider assemblies;Needle thorn clamp mechanism includes that support adjusts component and is mounted on the backing component supported adjust on component and needle thorn fixation kit, and needle thorn fixation kit includes the telescopic cylinder and the steel needle for being mounted on the telescopic cylinder other end that one end is mounted on support adjusting component.Technical solution of the present invention may be implemented on automatic production line, drive two sides slider assembly synchronous on-off by servo motor, the energy various various sizes of materials of seamless interfacing improve production efficiency and reduce fixture manufacturing specification, reduce production cost.

Description

A kind of no waste mine lightweight needle thorn fixture
Technical field
The present invention relates to tooling and fixture technical field, and in particular to a kind of no waste mine lightweight needle thorn fixture.
Background technique
Occur more and more meeting the multi-layer composite materials of intensity and lightweight demand simultaneously in modern industry material Material is general to be sprayed etc. by manipulator fixture clamping stratiform material for the automation preparation process of multilayer materials Combined processing.Polyurethane (PU) as the material for playing bonding, solidification in composite material, usually other stratified materials into Row spraying covering.It is put by manipulator fixture clamping stratiform material between spraying and is sprayed on workbench.
It is hardened since PU has the characteristics that foaming, stronger adhesion, the clamping element on manipulator fixture is once stained with PU Will foam because of PU can not move after being hardened, bad that protection done also because clamping element will do clamping movement.In order to avoid PU can only increase material size, calculate dead size by product maximum rectangle exterior feature, to be also respectively enlarged in rectangular profile front-rear direction Few 30mm, left and right directions respectively increases at least 105mm, so the size that feeds intake is more much larger than product, pressed waste material Zhan is always thrown 20% or more of doses, therefore generate excessive waste material.Waste disposal is costly, and pressed waste material can not divide due to being mixed with PU From recycling, can only bundling post-paid ask garbage reclamation company to handle, processing cost is high;Waste material causes artificial and space waste, A large amount of waste material needs special messenger's bundling, occupies factory floor space, influences beauty.
In addition, manipulator load used at present is limited, and has been all made of steel production plus manipulator fixture, meeting Substantially clamp functionally, if be further added by adjust cantilever span away from mechanism, fixture is with regard to overweight.Based on this point, make at present Fixture does not do such design, can not just adjust the amplitude of clamping material yet.Due to the size very much not phase of each product Together, it is impossible to every kind of product all does a secondary proprietary fixture, so these big and small products can only common fixture, in order to put up with Fixture causes bigger material waste.
Further more, existing manipulator clamp structure is rotary motion folding, intermediate plate during fixture decline when automatic material taking It is often pressed onto material edge, when intermediate plate is closed such as material is not between two intermediate plates of manipulator, will lead to and drops off, and needs tight It is anxious to brake blowing again, waste processing operation time.
For the above technical issues, need it is a kind of be suitable for PU spraying process, using lightweighting materials and structure, without spray Apply the fixture of waste of material.
Summary of the invention
The object of the present invention is to provide it is a kind of it is structurally reasonable, generated without excess waste, whole light-weighted needle pierces fixture.
The present invention in order to achieve the above objectives, is achieved especially by following technical scheme:
A kind of no waste mine lightweight needle thorn fixture, including girder, synchronous moving mechanism, slider assembly and needle pierce clamp machine Structure, synchronous moving mechanism are mounted on girder, and slider assembly is two groups be symmetrically installed, and one end is living by synchronous moving mechanism Dynamic setting is fixed on two slider assemblies in girder side, the thorn clamp mechanism arrangement of several groups needle;It includes branch that needle, which pierces clamp mechanism, The backing component and needle thorn fixation kit that support adjusts component and is mounted on support adjusting component, it includes one end that needle, which pierces fixation kit, Support is mounted on to adjust the telescopic cylinder on component and be connected to the steel needle of the telescopic cylinder other end.
Further improvement to above-mentioned technical proposal, slider assembly include boom body, boom body one end be fixed with The connector sleeve of synchronous moving mechanism transmission connection.The connector sleeve that boom body passes through is secured transverse to girder side, two groups of cantilevers Component synchronization is mobile, forms working face between two boom bodies.
Fixed wear-resistant strip, connector sleeve inside and wear-resistant strip are adhered in further improvement to above-mentioned technical proposal, girder surface Corresponding position is equipped with steel disc.Connector sleeve vertically moves under the drive of synchronous moving mechanism along girder, and wear-resistant strip and steel disc are used In reducing the friction between connector sleeve inner wall and girder, reduce abrasion.
Further improvement to above-mentioned technical proposal, synchronous moving mechanism include the synchronous belt being mounted on girder, synchronization Wheel, servo motor, guide rail and tensioning wheel, servo motor are fixedly connected with synchronizing wheel, and tensioning wheel is mounted on two end of girder, synchronous Band is two groups, and transmission is mounted between synchronizing wheel and both ends tensioning wheel respectively, and synchronous belt and guide rail are longitudinally mounted along girder.Together Step wheel rotates synchronously, under the drive of the tensioning wheel of synchronizing wheel to drive the synchronizing moving of slider assembly.
Further improvement to above-mentioned technical proposal, connector sleeve inside are equipped with synchronous belt link block and sliding block, connector sleeve It is sequentially connected by synchronous belt link block and synchronous moving mechanism, and is cooperatively connected by sliding block along guide rail.
Further improvement to above-mentioned technical proposal, it includes installation set, latch segment, spiro rod regulating device that support, which adjusts component, And cylinder mounting plate, installation set are set on slider assembly, and are fastened by latch segment;Bolt regulating device is fixed on installation set Top;Cylinder mounting plate is connect with spiro rod regulating device, and is installed on latch segment.
Further improvement to above-mentioned technical proposal, cylinder mounting plate top bend between two slider assemblies, are formed curved Folding part, bending angle are 90 °~150 °, and telescopic cylinder one end of needle thorn fixation kit is fixed on bending part, other end court To between two slider assemblies.
Further improvement to above-mentioned technical proposal, spiro rod regulating device include fixed plate, link block and adjusting screw rod, Gu Fixing seat is arranged in the both ends of fixed board, and adjusting screw rod is threadably mounted in two fixing seats, and link block is sleeved on adjusting screw rod, and position Between two fixing seats, cylinder mounting plate is fixedly connected with link block.
Further improvement to above-mentioned technical proposal is arranged elastic protecting sleeve on telescopic cylinder.
Further improvement to above-mentioned technical proposal, backing component are minitype cylinder comprising cylinder body and piston rod, cylinder body End is fixedly mounted on support and adjusts component bottom, and piston rod is towards between two slider assemblies;The piston mouth end face of cylinder body is fixed One scraper set, scraper set are arranged on the piston rod.
Compared with prior art, technical solution of the present invention may be implemented on automatic production line, be driven by servo motor Two sides slider assembly synchronous on-off, can the various various sizes of materials of seamless interfacing, raising production efficiency and reduction fixture production Specification reduces production cost;Material is not necessarily to will be with regard to fixture span, but fixture adjusts according to material, can save The cost of raw material accounts for the 10~15% of substrate portion, accounts for the 6~11% of totle drilling cost.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the structural schematic diagram that needle pierces clamp mechanism in the present invention.
In figure, 1, girder;11, wear-resistant strip;2, synchronous moving mechanism;21, synchronous belt;22, synchronizing wheel;23, servo motor; 24, guide rail;25, tensioning wheel;3, slider assembly;31, boom body;32, connector sleeve;33, steel disc;34, synchronous belt link block; 35, sliding block;4, needle pierces clamp mechanism;41, support adjusts component;411, installation set;412, latch segment;413, screw rod adjusts dress It sets;414, cylinder mounting plate;4141, bending part;415, fixed plate;416, link block;417, adjusting screw rod;418, fixing seat; 42, backing component;421, cylinder body;422, piston rod;423, scraper set;43, needle pierces fixation kit;431, telescopic cylinder;432, Steel needle;433, elastic protecting sleeve.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and embodiments.
As shown in Figure 1, the embodiment of the invention provides a kind of no waste mine lightweight needles to pierce fixture, including girder 1, synchronous shifting Motivation structure 2, slider assembly 3 and needle pierce clamp mechanism 4, and synchronous moving mechanism 2 is mounted on girder 1, and slider assembly 3 is laterally right Claim two groups of installation, installed for horizontal direction, one end is movably arranged on 1 side of girder, several groups by synchronous moving mechanism 2 The needle thorn arrangement of clamp mechanism 4 is fixed on two sides slider assembly 3, it is preferable that it is 4~12 groups that needle, which pierces clamp mechanism 4, symmetrical solid It is scheduled on the slider assembly 3 of two sides.Slider assembly 3 and needle thorn clamp mechanism 4 can various dimensions, span be adjusted to be suitable for current production State.
42 He of backing component that needle thorn clamp mechanism 4 adjusts component 41 and be mounted on support adjusting component 41 including support Steel needle component 43, steel needle component 43 include the telescopic cylinder 431 and be mounted on flexible that one end is mounted on support adjusting component 41 The steel needle 432 of 431 other end of cylinder.Backing component 42 is used for the fixation material from bottom, and needle pierces the steel needle on clamp mechanism 4 432 are pierced into material, and multiple groups needle pierces the synchronous clamping of clamp mechanism 4, material are integrally fixed, while reducing fixture holding area, Improve the fining in material process.To in above-described embodiment, elastic protecting sleeve 433, bullet are arranged on telescopic cylinder 431 Property protective case 433 for preventing spray finishing material splash from entering in the flexible gap of telescopic cylinder 431, influence making for telescopic cylinder 431 Use the service life.
In the above-described embodiments, slider assembly 3 includes boom body 31, the fixation of 31 one end of boom body and synchronizing moving machine The connector sleeve 32 that structure 2 is sequentially connected.The connector sleeve 32 and synchronous moving mechanism 2 that boom body 31 passes through are secured transverse to girder 1 Two groups of 3 synchronizing movings of slider assembly are realized in side, and plane forms working face between two boom bodies 31, convenient at material technique Reason and process operating.
In the above-described embodiments optionally, 1 surface of girder is fixed with wear-resistant strip 11, and 32 inside of connector sleeve is right with wear-resistant strip 11 Answer position that steel disc 33 is installed.Connector sleeve 32 vertically moves under the drive of synchronous moving mechanism 2 along girder 1,11 He of wear-resistant strip Steel disc 33 is used to reduce the friction between 32 inner wall of connector sleeve and girder 1, reduces abrasion.
In the above-described embodiments, synchronous moving mechanism 2 includes the synchronous belt 21 being mounted on girder 1, synchronizing wheel 22, servo Motor 23, guide rail 24 and tensioning wheel 25, servo motor 23 are fixedly connected with synchronizing wheel 22.Servo motor 23 is mounted in girder 1 Synchronizing wheel 22 is fixed on output shaft by portion.Tensioning wheel 25 is mounted on 1 liang of end of girder, and synchronous belt 21 is two groups, respectively transmission peace Between synchronizing wheel 22 and both ends tensioning wheel 25, synchronous belt 21 and guide rail 24 are longitudinally mounted along girder 1.That is two synchronous belts 21 It is tensioned and fixes to the tensioning wheel 25 of 1 liang of end of girder from the synchronizing wheel 22 at 1 middle part of girder respectively.
In the above-described embodiments, synchronous belt link block 34 and sliding block 35 are installed, connector sleeve 32 passes through on the inside of connector sleeve 32 Synchronous belt link block 34 and synchronous belt 21 are sequentially connected, and are cooperatively connected by sliding block 35 along guide rail 24.
In the above-described embodiments, it includes installation set 411, latch segment 412, spiro rod regulating device 413 that support, which adjusts component 41, With cylinder mounting plate 414, installation set 411 is set on slider assembly 3, specifically, installation set 411 is set in boom body 31 On.Installation set 411 is fastened by latch segment 412, and latch segment 412 is upper and lower two groups, and every group is divided into two pieces of left and right, latch segment again 412 upper and lower fluting, 411 end of installation set are installed in slot, by bolt that upper and lower two groups of latch segments 412 is fixed.Bolt Regulating device 413 is fixed on 411 top of installation set.Cylinder mounting plate 414 is connect with spiro rod regulating device 413, and is installed on lock On tight block 412, cylinder mounting plate 414 is fixed between two latch segments 412 of left and right.
In the above-described embodiments, 414 top of cylinder mounting plate forms bending part to inside bending between two slider assemblies 3 4141, bending angle is 90 °~150 °, and 431 one end of telescopic cylinder of needle thorn fixation kit 43 is fixed on bending part 4141, The other end is towards between two slider assemblies 2.Manipulator fixture moves on to pickup on feeding platform, and telescopic cylinder 431, which is in, at this time retracts State, the steel needle 432 installed pierces through material on the telescopic cylinder 431 of needle thorn fixation kit 43, realizes needle thorn clamping, holding area It is small, improve the fining degree of Workpiece painting technique.
In the above-described embodiments, spiro rod regulating device 413 includes fixed plate 415, link block 416 and adjusting screw rod 417, Gu Fixing seat 418 is arranged in the both ends of fixed board 415, and adjusting screw rod 417 is threadably mounted in two fixing seats 418, and link block 416 is sleeved on On adjusting screw rod 417, and between two fixing seats 418, cylinder mounting plate 414 is fixedly connected with link block 416.Unscrew left and right The latch segment 412 of two sides realizes upper and lower of the cylinder mounting plate 414 in the latch segment of two sides by rotation adjusting screw rod 417 It is adjusted to mobile, to adjust the depth for being pierced into clamping, the needle for adapting to different-thickness workpiece pierces clamping.
To in above-described embodiment, backing component 42 is minitype cylinder comprising cylinder body 421 and piston rod 422, cylinder body 421 End is fixedly mounted on support and adjusts 41 bottom of component, and piston rod 422 is towards between two slider assemblies 2;The piston mouth of cylinder body 421 Scraper set 423 is fixed in end face, and scraper set 423 is set on piston rod 422, when completing the retraction of clamp piston bar 422, scraper Set 423 hangs the spray finishing material for going to remain on piston rod 422.
Specific embodiment in the present invention is only explanation of the invention, is not limitation of the present invention, ability Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but As long as all by the protection of Patent Law in scope of the presently claimed invention.

Claims (10)

1. a kind of no waste mine lightweight needle pierces fixture, which is characterized in that including girder (1), synchronous moving mechanism (2), cantilever group Part (3) and needle thorn clamp mechanism (4), synchronous moving mechanism is mounted on girder, and slider assembly is two groups be symmetrically installed, one End is movably arranged on girder side by synchronous moving mechanism, and the thorn clamp mechanism arrangement of several groups needle is fixed on two slider assemblies On;Needle thorn clamp mechanism includes that support adjusts component (41) and is mounted on the backing component (42) supported adjust on component and needle thorn Fixation kit (43), needle thorn fixation kit include the telescopic cylinder (431) and be connected to that one end is mounted on support adjusting component The steel needle (432) of the telescopic cylinder other end.
2. no waste mine lightweight needle according to claim 1 pierces fixture, which is characterized in that slider assembly includes boom body (31), boom body uses carbon fibre material, and one end is fixed with the connector sleeve (32) with synchronous moving mechanism transmission connection.
3. no waste mine lightweight needle according to claim 2 pierces fixture, which is characterized in that girder is carbon fibre material, Surface is adhered to fixed wear-resistant strip (11), is equipped with steel disc (33) with wear-resistant strip corresponding position on the inside of connector sleeve.
4. no waste mine lightweight needle according to claim 2 pierces fixture, which is characterized in that synchronous moving mechanism includes installation Synchronous belt (21), synchronizing wheel (22), servo motor (23), guide rail (24) and tensioning wheel (25) on girder, servo motor with Synchronizing wheel is fixedly connected, and tensioning wheel is mounted on two end of girder, and synchronous belt is two groups, and transmission is mounted on synchronizing wheel and both ends respectively Between tensioning wheel, synchronous belt and guide rail are longitudinally mounted along girder.
5. no waste mine lightweight needle according to claim 4 pierces fixture, which is characterized in that be equipped with synchronization on the inside of connector sleeve Band connection block (34) and sliding block (35), connector sleeve are connect by synchronous belt link block with toothed belt transmission, and are led by sliding block edge Rail is cooperatively connected.
6. no waste mine lightweight needle according to claim 1 pierces fixture, which is characterized in that it includes installation that support, which adjusts component, (411), latch segment (412), spiro rod regulating device (413) and cylinder mounting plate (414) are covered, installation set is set in slider assembly On, and fastened by latch segment;Bolt regulating device is fixed at the top of installation set;Cylinder mounting plate and spiro rod regulating device connect It connects, and is installed on latch segment.
7. no waste mine lightweight needle according to claim 6 pierces fixture, which is characterized in that outstanding to two at the top of cylinder mounting plate It bends, is formed bending part (4141) between arm component, bending angle is 90 °~150 °, telescopic cylinder one end of steel needle component It is fixed on bending part, the other end is towards between two slider assemblies.
8. no waste mine lightweight needle according to claim 6 pierces fixture, which is characterized in that spiro rod regulating device includes fixing Fixing seat (418) are arranged in the both ends of plate (415), link block (416) and adjusting screw rod (417), fixed plate, adjusting screw rod screw thread peace In two fixing seats, link block is sleeved on adjusting screw rod, and between two fixing seats, and cylinder mounting plate and link block are solid Fixed connection.
9. no waste mine lightweight needle according to claim 1 pierces fixture, which is characterized in that be arranged elastic guarantor on telescopic cylinder Sheath (433).
10. no waste mine lightweight needle according to claim 1 pierces fixture, which is characterized in that backing component is minitype cylinder, It includes cylinder body (421) and piston rod (422), and cylinder body end is fixedly mounted on support and adjusts component bottom, piston rod direction two Between slider assembly;A scraper set (423) is fixed in the piston mouth end face of cylinder body, and scraper set is arranged on the piston rod.
CN201910654038.3A 2019-07-19 2019-07-19 A kind of no waste mine lightweight needle thorn fixture Pending CN110252554A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910654038.3A CN110252554A (en) 2019-07-19 2019-07-19 A kind of no waste mine lightweight needle thorn fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910654038.3A CN110252554A (en) 2019-07-19 2019-07-19 A kind of no waste mine lightweight needle thorn fixture

Publications (1)

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CN110252554A true CN110252554A (en) 2019-09-20

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CN201910654038.3A Pending CN110252554A (en) 2019-07-19 2019-07-19 A kind of no waste mine lightweight needle thorn fixture

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107097303A (en) * 2017-05-18 2017-08-29 电子科技大学 A kind of position regulator processed for original timber
CN208305038U (en) * 2017-12-29 2019-01-01 上海乾承机械设备有限公司 A kind of skylight localizer station
CN210700748U (en) * 2019-07-19 2020-06-09 浙江杉盛模塑科技有限公司 Lightweight needling fixture without waste

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107097303A (en) * 2017-05-18 2017-08-29 电子科技大学 A kind of position regulator processed for original timber
CN208305038U (en) * 2017-12-29 2019-01-01 上海乾承机械设备有限公司 A kind of skylight localizer station
CN210700748U (en) * 2019-07-19 2020-06-09 浙江杉盛模塑科技有限公司 Lightweight needling fixture without waste

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