CN110249275A - Numerical control device and digital control system - Google Patents
Numerical control device and digital control system Download PDFInfo
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- CN110249275A CN110249275A CN201880007744.2A CN201880007744A CN110249275A CN 110249275 A CN110249275 A CN 110249275A CN 201880007744 A CN201880007744 A CN 201880007744A CN 110249275 A CN110249275 A CN 110249275A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4069—Simulating machining process on screen
Abstract
Numerical control device (3) is the device for controlling the work mechanism (2) processed to machined object, the numerical control device (3) includes receiving unit (33), it receives the 1st data from server (6), and the server (6) storage is for carrying out the 1st data of the 1st processing to machined object;Storage unit (35) stores the 1st data received by receiving unit (33);1st judging part (38), judges whether storage unit (35) stores the 1st data;And simulation part (39) starts the 1st emulation about the 1st processing in the case where being judged as that storage unit (35) stores 1 data by the 1st judging part (38) based on the 1st data.
Description
Technical field
The present invention relates to the numerical control devices and digital control system of the work mechanism that machined object is processed in control.
Background technique
In the past, processing program is executed in numerical control device and control work mechanism, work mechanism reality to machined object progress
Before processing, operator makes numerical control device check whether work mechanism acts according to the intention of operator.The method of inspection
It is reported in many documents in the past and is well known.In the case where checking numerical control device, operator will be in order to execute
Data required for processing program are input to numerical control device, and instruction numerical control device is checked.Operator is operation element machinery
People.
Operator after it will be input to numerical control device to execute data required for processing program, carry out workpiece and
The setting of cutter.Then, operator executes the emulation of the processing according to processing program to numerical control device instruction, examines numerical control device
Look into whether work mechanism acts according to the intention of operator.After inspection terminates, operator makes work mechanism to process
Machined object is processed based on program.
As described above, operator carries out when processing based on making work mechanism by processing program to machined object
In order to make numerical control device execution emulate and prepare the 1st scheduling job of data.Next, operator carries out the 2nd scheduling job, it should
2nd scheduling job is to carry out the setting of workpiece and cutter.If the 2nd scheduling job terminates, numerical control device executes emulation.Most
Afterwards, operator processes work mechanism based on processing program to machined object.
Patent Document 1 discloses for processing based on making work mechanism by processing program to machined object
Before, shorten the technology of time required for the scheduling job that operator carries out.Specifically, Patent Document 1 discloses
Following technology, that is, multiple parameters used when making numerical control device execute the emulation according to the processing of processing program are carried out
Summarize display, the time required for the scheduling job of operator's setup parameter can be shortened.
Patent document 1: Japanese Unexamined Patent Publication 11-053014 bulletin
Summary of the invention
If the time required for the 1st scheduling job can be shortened using technology disclosed in patent document 1.But
When processing to machined object, the 1st scheduling job, the 2nd scheduling job, emulation and the processing implemented by work mechanism are carried out,
Therefore, operator and be not content with only shorten the 1st scheduling job required for the time.It is required that compared with the past shorten the 1st
Scheduling job, the 2nd scheduling job, emulation and as work mechanism implement processing spent by each time total, that is, it is total when
Between.I.e., it is desirable that total time required for the processing compared with the past for shortening machined object.
The present invention is proposed in view of the above subject, it is therefore intended that obtain it is compared with the past facilitate shorten machined object
Processing required for total time numerical control device.
Reach purpose in order to solve the above problems, the present invention is to control the work mechanism processed to machined object
Numerical control device includes receiving unit, receives the 1st data from server, the server is to for carrying out the machined object
The 1st data of 1st processing are stored;And storage unit, to the 1st data received by the receiving unit
It is stored.The present invention also includes the 1st judging part, judges whether the storage unit stores the 1st data;And it is imitative
True portion, in the case where being judged as that the storage unit stores 1 data by the 1st judging part, with the described 1st
Start the 1st emulation about the 1st processing based on data.
The effect of invention
Numerical control device of the present invention obtains following effect, that is, compared with the past to can aid in shortening machined object
Processing required for total time.
Detailed description of the invention
Fig. 1 is the figure of the structure for the digital control system for indicating that embodiment 1 is related to.
Fig. 2 is the figure of the data for illustrating to receive and dispatch in the digital control system that embodiment 1 is related to.
Fig. 3 is the figure of the operation designation date for illustrating to receive and dispatch in the digital control system that embodiment 1 is related to.
Fig. 4 is indicated in the digital control system that embodiment 1 is related to, and the numerical control device shown by display device is from service
The a part for the information that device receives shows exemplary figure.
Fig. 5 is indicated in the digital control system that embodiment 1 is related to, the shape that display device shows the result of emulation
1st figure of condition.
Fig. 6 is indicated in the digital control system that embodiment 1 is related to, the shape that display device shows the result of emulation
2nd figure of condition.
Fig. 7 is the timing diagram for a part for illustrating the movement of digital control system that embodiment 1 is related to.
Fig. 8 is the figure of the effect for illustrating to obtain by the numerical control device that embodiment 1 is related to.
Fig. 9 is the figure of the structure for the digital control system for indicating that embodiment 2 is related to.
Specific embodiment
In the following, explaining the numerical control device and digital control system that embodiments of the present invention are related in detail based on attached drawing.This
Outside, the present invention is not limited by present embodiment.
Embodiment 1
Fig. 1 is the figure of the structure for the digital control system 1 for indicating that embodiment 1 is related to.Digital control system 1 has control to processed
The numerical control device 3 for the work mechanism 2 that object is processed.Numerical control device 3 has following function, that is, right based on processing program
Simulated experiment is carried out by the processing that work mechanism 2 carries out to be judged whether to generate abnormal emulation in the processing.Add
One example of work is machining.One example of cutter is cutting tool.One example of emulation is to by being installed on work
Make machinery 2 the 1st position cutting tool implement machining carry out simulated experiment, judge cutting tool processing when whether
The 2nd position collision different from the 1st position of work mechanism 2.
Work mechanism 2 is also shown in Fig. 1.Machined object is not shown in Fig. 1.Details about numerical control device 3 exist
It describes below.Digital control system 1 also have for operator by indicate or information input to numerical control device 3 input unit 4.Input
The example of unit 4 is keyboard and mouse.Operator is the people of operation element machinery 2.
The display device 5 that also there is digital control system 1 result to the emulation implemented by numerical control device 3 to be shown.Number
Control system 1 also have server 6, the server 6 storage for machined object carry out the 1st processing the 1st data and for pair
Machined object carries out the 2nd data of the 2nd processing.Server 6 can also also store the n number for being processed to machined object
According to." n " is greater than or equal to 1 integer.
It is also mentioned later about the 1st data and the 2nd data.In addition, in the embodiment 1, processing journey shown in FIG. 1
Sequence 64, cutter data 65, the data 66 of workpiece coordinate system offset, parameter 67 and the 1st data of composition of public variable 68.Numerical control system
System 1 also has data creation device 7, which has the function changed to the 1st data that server 6 stores
Energy.
Next, illustrating the detailed of numerical control device 3, input unit 4, display device 5, server 6 and data creation device 7
Feelings.Numerical control device 3 has the receiving unit 31 of the transmission instruction for the transmission for receiving the 1st data of request.Sending instruction is that operator makes
The instruction of numerical control device 3 is input to input unit 4.Numerical control device 3 also have transmission unit 32, the transmission unit 32 according to by by
The transmission instruction that reason portion 31 receives sends the transmission request of the 1st data to server 6.Server 6 is received to be sent out from numerical control device 3
The transmission for the 1st data sent is requested, and the 1st data are sent to numerical control device 3.Numerical control device 3 also includes receiving unit 33,
The 1st data are received from server 6;And buffer 34, the 1st data received by receiving unit 33 are provisionally deposited
Storage.One example of buffer 34 is flash memory.
Numerical control device 3 is also with the storage unit 35 of storing data.One example of storage unit 35 is flash memory.Numerical control device 3
Also have to the data provisionally stored in buffer 34 and the comparing section 36 being compared in the data that storage unit 35 stores.Number
Control device 3 also has the display control section 37 for the comparison result for carrying out the display of display device 5 by comparing portion 36.That is, aobvious
Show the difference that control unit 37 makes display device 5 be shown in data that buffer 34 provisionally stores and the data stored in storage unit 35
Data.Operator is to judge whether that storage unit 35 is made to be stored in caching based on the comparison result shown in display device 5
The 1st data that device 34 provisionally stores.
Operator makes in the case where being judged as makes storage unit 35 be stored in 1 data that buffer 34 provisionally stores
With input unit 4, the storage for making storage unit 35 be stored in the 1st data that buffer 34 provisionally stores is inputted to numerical control device 3
Instruction.Receiving unit 31 receives storage instruction, and storage instruction is exported to comparing section 36.Comparing section 36 by store instruction based on,
Storage unit 35 is set to be stored in the 1st data that buffer 34 provisionally stores.In the embodiment 1, it is assumed that operator, which is judged as, to be made
Storage unit 35 is stored in the 1st data that buffer 34 provisionally stores.
Numerical control device 3, which also has, judges whether storage unit 35 stores the 1st judging part 38 of the 1st data.Numerical control device 3 is also
With simulation part 39, the simulation part 39 by the 1st judging part 38 be judged as that storage unit 35 stores 1 data in the case where,
It is not based on the instruction of operator, but carries out the 1st emulation about the 1st processing based on the 1st data.Simulation part 39 judges
Whether the result of emulation is abnormal.Emulation is based on the data for being processed to machined object to by work mechanism 2
The processing of implementation carries out simulated experiment and judges whether generate exception in the processing.
For example, the 1st emulation is to be with the 1st data in the case where the 1st processing is machining, cutter is cutting tool
Basis, the machining implemented to the cutting tool at the 1st position by being installed on work mechanism 2 carry out simulated experiment, and judgement is cut
Cutting knife tool in processing, whether collide by the 2nd position different from the 1st position of work mechanism 2.
Display control section 37 makes the display device 5 of the outside of numerical control device 3 show the 1st emulation carried out by simulation part 39
Result.In addition, display control section 37 also has a part for the data for receiving the display of display device 5 by receiving unit 33
Function.Operator decides whether to continue numerical control device 3 based on the result for the 1st emulation that display device 5 is shown
Movement about the 1st processing.
For operator in the 1st emulation the result is that in normal situation, decision makes numerical control device 3 continue to add about the 1st
The movement of work.For operator in the 1st emulation the result is that in the case where exception, decision continues numerical control device 3 about the 1st
The movement of processing.That is, operator in the 1st emulation the result is that in the case where exception, determine to stop numerical control device 3 and carry out about the
The movement of 1 processing.For example, the 1st emulation the result is that abnormal situation be the processing program for including in the 1st data include cannot be real
The case where existing instruction or the processing program include the movable range for making a part of work mechanism 2 be moved to work mechanism 2
The case where instruction in outer region.
Operator is single using input in the case where determining the movement for continuing numerical control device 3 about the 1st processing
The processing instruction that the 1st processing is actually carried out based on the 1st data is input to numerical control device 3 by member 4.Receiving unit 31 receives input
Processing instruction.Numerical control device 3 also has machining control portion 40, which receives according to by receiving unit 31
Processing instruction, controls work mechanism 2 to be processed based on the 1st data to machined object.Machining control portion 40 with
Work mechanism 2 is controlled based on 1st data, the 1st processing is carried out to machined object as a result,.
If operator will be indicated about the 1st processing using input unit 4 to the 1st process finishing of machined object
Make the information input terminated already to numerical control device 3.Receiving unit 31 receives the information of input.Transmission unit 32 will be indicated about the 1st
The information that the work of processing had terminated already is sent to server 6.Server 6 receives the information, by the information to data creation device 7
It sends.Data creation device 7 receives the information, to operator's notice terminating already about the 1st processing.
Operator uses input unit in the case where determining that stopping numerical control device 3 carries out the movement about the 1st processing
The suspension instruction of the suspension of the 1st processing of instruction is input to numerical control device 3 by 4.In addition to this, operator will using input unit 4
The transmission of the transmission of the 2nd data is requested to indicate to be input to numerical control device 3.Receiving unit 31, which receives, stops the 2nd data of instruction and request
Transmission transmission instruction.
The suspension received by receiving unit 31 is indicated to send to server 6 by transmission unit 32, also, according to by accepting
The transmission instruction that portion 31 receives sends the request of the transmission of the 2nd data to server 6.Server 6 is received from numerical control device 3
Stop instruction, instruction will be stopped and sent to data creation device 7.Data creation device 7 is received from server 6 stops instruction, will
Stop instruction to notify to operator.
If being apprised of suspension instruction, the change instruction for changing the 1st data is input to data creation and filled by operator
Set 7.For example, the framework in data creation device 7 is provided with the keyboard for inputting change instruction, operator's use is in the framework
Change instruction is input to data creation device 7 by the keyboard of setting.For example, being connected with and input unit 4 in data creation device 7
Identical input unit, operator use the input unit connecting with data creation device 7 that change instruction is input to data and create
Build device 7.Change instruction includes the particular content of change.
Data creation device 7 receives the change instruction for changing the 1st data, the 1st data is obtained from server 6, with change
It is designated as the 1st data of Departure base.Specifically, data creation device 7 requests to send the 1st data, server 6 to server 6
The 1st data are sent to data creation device 7 according to the request from data creation device 7.Data creation device 7 is received from clothes
The 1st data that business device 6 is sent.Data creation device 7 changes the 1st data received based on change instruction.Data wound
Device 7 is built to send the 1st data after change to server 6.Server 6 receives the 1st number after changing from data creation device 7
According to, by the 1st data before changing be updated to change after the 1st data and store.
As described above, the suspension received by receiving unit 31 is indicated to send to server 6 by transmission unit 32, also, press
It indicates to request to send to server 6 by the transmission of the 2nd data according to the transmission received by receiving unit 31.Server 6 receive from
The transmission for the 2nd data that numerical control device 3 is sent is requested, and the 2nd data are sent to numerical control device 3.Receiving unit 33 is from server 6
The 2nd data are received, buffer 34 provisionally stores the 2nd data received by receiving unit 33.
Comparing section 36 is compared to the data provisionally stored in buffer 34 and in the data that storage unit 35 stores.It is aobvious
Show the difference that control unit 37 makes display device 5 be shown in data that buffer 34 provisionally stores and the data stored in storage unit 35
Data.Operator is to judge whether that storage unit 35 is made to be stored in buffer based on the comparison result shown in display device 5
34 the 2nd data provisionally stored.
Operator makes in the case where being judged as makes storage unit 35 be stored in 2 data that buffer 34 provisionally stores
With input unit 4, the storage instruction for making storage unit 35 be stored in the 2nd data that buffer 34 provisionally stores is input to numerical control
Device 3.Receiving unit 31 receives storage instruction, and storage instruction is exported to comparing section 36.Comparing section 36 by store instruction based on,
Storage unit 35 is set to be stored in the 2nd data that buffer 34 provisionally stores.That is, storage unit 35 is received to by receiving unit 33
2nd data are stored.In the embodiment 1, it is assumed that operator, which is judged as, makes storage unit 35 be stored in buffer 34 provisionally
2nd data of storage.
1st judging part 38 judges whether storage unit 35 stores the 2nd data.Simulation part 39 is sentenced by the 1st judging part 38
Break in the case where storing the 2nd data for storage unit 35, be not based on the instruction of operator, but based on the 2nd data into
2nd emulation of the row about the 2nd processing.That is, simulation part 39 is being judged as that storage unit 35 stores the 2nd number by the 1st judging part 38
In the case where, it is not based on the instruction of the operator about emulation, but is carried out based on the 2nd data about the 2nd processing
The 2nd emulation.The result for the 2nd emulation that display control section 37 carries out the display of display device 5 by simulation part 39.
Operator is to decide whether to continue numerical control device 3 based on the result of the 2nd emulation shown in display device 5
Carry out the movement about the 2nd processing.Operator in the 2nd emulation the result is that in normal situation, decision make the numerical control device after
The continuous movement carried out about the 2nd processing.For operator in the 2nd emulation the result is that in the case where exception, decision does not make numerical control device 3
Continue the movement about the 2nd processing.That is, operator in the 2nd emulation the result is that in the case where exception, determine to stop numerical control
Device 3 carries out the movement about the 2nd processing.
Operator uses input unit in the case where the movement for determining to continue numerical control device 3 about the 2nd processing
The processing instruction that the 2nd processing is actually carried out based on the 2nd data is input to numerical control device 3 by 4.Receiving unit 31 receives input
Processing instruction.Machining control portion 40 is indicated according to the processing received by receiving unit 31, based on the 2nd data, in order to add
Work machined object and control work mechanism 2.Machining control portion 40 controls work mechanism 2 based on the 2nd data, as a result, to quilt
Machining object carries out the 2nd processing.
If operator will be indicated about the 2nd processing using input unit 4 to the 2nd process finishing of machined object
Make the information input terminated already to numerical control device 3.Receiving unit 31 receives the information of input.Transmission unit 32 will be indicated about the 2nd
The information that the work of processing had terminated already is sent to server 6.Server 6 receives the information, by the information to data creation device 7
It sends.Data creation device 7 receives the information, to operator's notice terminating already about the 2nd processing.
Operator uses input unit in the case where determining that stopping numerical control device 3 carries out the movement about the 2nd processing
The suspension instruction of the suspension of the 2nd processing of instruction is input to numerical control device 3 by 4.In addition to this, operator will using input unit 4
The transmission of the transmission of the 3rd data is requested to indicate to be input to numerical control device 3.Receiving unit 31, which receives, stops the 3rd data of instruction and request
Transmission transmission instruction.
Receiving unit 31 receive stop instruction and request the 3rd data transmission transmission instruction after, digital control system 1 into
Movement in the case where the capable transmission instruction for receiving the transmission for stopping the 2nd data of instruction and request with receiving unit 31 is identical dynamic
Make.
In the following, the data that explanation is received and dispatched in digital control system 1.Fig. 2 is the numerical control system for illustrating to be related in embodiment 1
The figure for the data received and dispatched in system 1.Data creation device 7 is after having carried out creation, storage to operation designation date 61, by operation
Designation date 61 is sent to server 6, and server 6 receives operation designation date 61 from data creation device 7 and stores.Include
The operation designation date 61 of 1 data and the operation designation date 61 comprising the 2nd data are independently present.It in addition to this, can also be with
There is also n operation designation dates 61.N operation designation date 61 separately includes the number for being processed to machined object
According to.In Fig. 2, in order to simply be illustrated, 1 operation designation date 61 is only shown.In the following, illustrating and including the 1st data
The associated item of operation designation date 61.
If the transmission of the 1st data is requested to send to server 6 by the transmission unit 32 of numerical control device 3, server 6 is received
The transmission of 1st data is requested, and the operation designation date 61 comprising the 1st data is sent to numerical control device 3.The reception of numerical control device 3,
Store operation designation date 61.In addition, if the transmission unit 32 of numerical control device 3 to server 6 send it is identical with the 1st data,
The transmission of data for being processed to machined object is requested, then server 6 is asked from the transmission that numerical control device 3 receives the data
It asks, the operation designation date 61 comprising the data is sent to numerical control device 3.Numerical control device 3 receives, stores operation designation date
61.In Fig. 2, by the transmission request of the 1st data, the transmission of the 2nd data request and identical with the 1st data it is used for being added
The transmission request for the data that work object is processed is recorded as " operation instruction request ".
If the transmission unit 32 of numerical control device 3 had indicated the work about the processing to machined object already to the transmission of server 6
The information of end, then after receiving the information, which is sent to data creation device 7 for server 6.Data creation dress
Set the 7 receptions information.In Fig. 2, the information for indicating that the work about the processing to machined object had terminated already is recorded as " operation
Terminate ".If the transmission unit 32 of numerical control device 3 is sent instruction is stopped to server 6, server 6 refers to receiving suspension
It will stop instruction after showing to send to data creation device 7.Data creation device 7, which receives, stops instruction.In Fig. 2, it will stop
Instruction is recorded as " stopping ".
Next, illustrating operation designation date 61.Fig. 3 is for illustrating to receive in the digital control system 1 that embodiment 1 is related to
The figure of the operation designation date 61 of hair.In the following, explanation includes the operation designation date 61 of the 1st data.Operation designation date 61 is wrapped
Containing the 1st data, arrangement information 62 and processing instruction information 63.
Arrangement information 62 includes material information 62a and tool-information 62b.Material information 62a is the material of determining machined object
The information of material.Specifically, material information 62a includes the information of the material and the size before processing that determine machined object.Cutter
Information 62b is the information for determining the cutter used in processing.Specifically, tool-information 62b is that operator can identify knife
The information of tool is some or all of information for indicating the admin number of the title of cutter, the shape of cutter and cutter.
Processing instruction information 63 includes the information 63a of the figure and information 63b for completing shape.The information 63a of figure is for shape
At the data of the figure of the product after actual processing machined object.Complete shape information 63b be used to form machined by
The data of the data of the shape of product after machining object.
As shown in figure 3, the operation designation date 61 comprising the 1st data includes arrangement information 62 and processing instruction information
63, data 66, parameter 67 and public variable 68 that processing program 64, cutter data 65, workpiece coordinate system deviate.Processing program
64, data 66, parameter 67 and the public variable 68 that cutter data 65, workpiece coordinate system deviate also are shown in FIG. 1.Implementing
In mode 1, processing program 64, cutter data 65, the data 66 of workpiece coordinate system offset, parameter 67 and the composition of public variable 68
1st data.
Processing program 64 is to be given to the instruction of numerical control device 3 to during processing act work mechanism 2
Set.Cutter data 65 are the respective shapes of multiple cutters, size, are aggregated and data base system using time and number
Data.The data 66 of workpiece coordinate system offset refer to that the processing from the absolute mechanical coordinate system of work mechanism 2 to machined object is former
The data of the offset of point position.
Due to can be in workpiece coordinate system to assign instruction about position on the basis of working origin position, so workpiece
The processing program 64 easy to use of data 66 of coordinate system offset.For example, the data 66 of workpiece coordinate system offset are used only and change
Workpiece coordinate can be processed with the multiple machined objects of sequence arranged side by side to identical type.
Parameter 67 be in order to determine the movement of work mechanism 2 and a side of the numerical value and text that store numerical control device 3 or
Both sides.Replace in processing program 64 and directly describe numerical value and describe variable, the value by changing variable makes processing program 64
Instruction with flexibility ratio and versatility is referred to as variable instruction.Public variable 68 is can to add in variable instruction multiple
The variable commonly used in engineering sequence 64.
Operation designation date 61 comprising the 2nd data is used to process machined object comprising identical with the 1st data
Data operation designation date 61 also in the same manner as the operation designation date 61 comprising the 1st data, and for machined object
The data processed accordingly, include arrangement information 62, processing instruction information 63, processing program 64, cutter data 65, workpiece
Data 66, parameter 67 and the public variable 68 of coordinate system offset.
The display of display device 5 is received by receiving unit 33 as described above, the display control section 37 of numerical control device 3 also has
The function of a part of the data arrived.Receiving unit 33 receives the operation designation date comprising the 1st data when receiving 1 data
61.Display control section 37 makes display device in the case where receiving unit 33 receives the operation designation date 61 comprising the 1st data
5 display arrangement informations 62 and processing instruction information 63.
Fig. 4 is indicated in the digital control system 1 that embodiment 1 is related to, the numerical control device 3 shown by display device 5 from
The a part for the information that server 6 receives shows exemplary figure.As shown in figure 4, receiving in receiving unit 33 comprising the 1st data
Operation designation date 61 in the case where, display control section 37 make display device 5 display with arrangement information 62 and processing instruction
Information based on information 63.Fig. 4 indicates that the material of machined object is being added before aluminium, processing based on material information 62a
It is 24mm that the shape of work object, which is pole, diameter,.
In addition to this, Fig. 4 indicates that required cutter is center when carrying out the 1st processing based on tool-information 62b
It bores.Term as " turning outer diameter " and " inner diameter turning " is recorded in Fig. 4." turning outer diameter ", which determines, passes through centre drill pair
The size of outer diameter when the pole progress turning of aluminium." inner diameter turning " determines when carrying out turning to the pole of aluminium by centre drill
The size of internal diameter.In fact, display " turning outer diameter " and " inner diameter turning " respective numerical value.
Also, Fig. 4 indicates the figure of the product obtained by processing based on the information 63a schemed.In addition, Fig. 4 is to complete
Based on the information 63b of shape, the figure for schematically showing the completion shape by processing obtained product is shown.Fig. 4 also shows
Character string as " O1234 " of processing program 64 is determined out.Display device 5 is receiving numerical control device 3 from server 6
In the case that a part of information is shown, the information for determining whether to be emulated is also showed that." program inspection is shown in FIG. 4
Look into " as term.The expression of term as " in program checkout " is being emulated.
As described above, the emulation that the display control section 37 of numerical control device 3 carries out the display of display device 5 by simulation part 39
Result.
Fig. 5 is indicated in the digital control system 1 that embodiment 1 is related to, the situation of the result of the display emulation of display device 5
1st figure.As shown in figure 5, display device 5 shows simulation result, determines the character string of processing program 64 and indicates simulation result
It is normal or abnormal information.Character string as " processing program: O1234 " and " inspection result: normal " is shown in FIG. 5
Such character string.That is, Fig. 5 show the emulation about the processing carried out based on the processing program the result is that normal.
Character string as " RUN " is also showed that in Fig. 5.The prompt operator of character string as " RUN " makes working machine
Tool 2 carries out processing corresponding with simulation result.If showing character string as " RUN ", operator uses input unit
The processing for processing work mechanism 2 instruction is input to numerical control device 3 by 4.Receiving unit 31 receives the processing instruction of input.Add
Work control unit 40 is indicated according to the processing received by receiving unit 31, controls work mechanism 2 to process machined object.It is logical
It crosses machining control portion 40 and controls work mechanism 2, machined object is processed.
Fig. 6 is indicated in the digital control system 1 that embodiment 1 is related to, and display device 5 shows the of the situation of simulation result
2 figures.Character string as character string as " processing program: O1234 " and " inspection result: abnormal " is shown in FIG. 6.That is,
It is abnormal that Fig. 6, which is shown about the simulation result of the processing carried out based on the processing program,.
Character string as character string as " correction program " and " job abort " is also shown in Fig. 6." program is repaired
Character string as just " prompts operator to change program corresponding with simulation result.The prompt of character string as " job abort "
Operator stops actual processing corresponding with simulation result.If character string, " journey as display " inspection result: abnormal "
Part or all of character string as character string as sequence amendment " and " job abort ", then operator is single using input
The transmission of the transmission for the data that the suspension for the suspension for indicating processing corresponding with the simulation result is indicated and please be looked for novelty by member 4 indicates
It is input to numerical control device 3.
The receiving unit 31 of numerical control device 3 receives the suspension instruction of input and the transmission instruction of the transmission for the data that please be looked for novelty.
The transmission for stopping instruction and the transmission for the data that please be looked for novelty is indicated to send to server 6 by transmission unit 32.Server 6 refers to suspension
Show to data creation device 7 and send, data creation device 7 is updated data corresponding with the simulation result.In addition to this,
Server 6 sends new data to numerical control device 3.To carry out new emulation based on new data in numerical control device 3.
Next, illustrating a part of the movement for the digital control system 1 that embodiment 1 is related to.Fig. 7 is for illustrating embodiment party
The timing diagram of a part of the movement for the digital control system 1 that formula 1 is related to.Firstly, operator will request the 1st number using input unit 4
According to transmission transmission instruction be input to numerical control device 3.That is, input unit 4 by request the 1st data transmission transmission indicate to
Numerical control device 3 exports (S1).In Fig. 7, the transmission instruction for requesting the transmission of the 1st data is recorded as that " transmission of the 1st data refers to
Show ".
Numerical control device 3 receives the transmission instruction of the transmission of the 1st data of request, and the transmission of the 1st data is requested to server 6
It sends (S2).Server 6 receives the transmission request of the 1st data sent from numerical control device 3, by the 1st data to numerical control device 3
It sends (S3).In numerical control device 3, receiving unit 33 receives the 1st data, and storage unit 35 is to the 1st received by receiving unit 33
Data are stored.1st judging part 38 judges whether storage unit 35 stores the 1st data.
The simulation part 39 of numerical control device 3 is being judged as the case where storage unit 35 stores 1 data by the 1st judging part 38
Under, it is not based on the instruction of operator, but carries out the 1st emulation about the 1st processing based on the 1st data.That is, if depositing
Storage portion 35 is stored with the 1st data, then numerical control device 3 is not based on the instruction of operator, but is closed based on the 1st data
In the 1st emulation (S4) of the 1st processing.
The knot for the 1st emulation that the display control section 37 of numerical control device 3 carries out the display of display device 5 by simulation part 39
Fruit.That is, the information for indicating the result of the 1st emulation is sent (S5) to display device 5 by numerical control device 3.Display device 5, which receives, to be indicated
The information of the result of 1st emulation, the result (S6) of the 1st emulation of display.
It is assumed below that the 1st emulation the result is that abnormal situation.Operator determines that numerical control device 3 is not made to continue to close
In the movement of the 1st processing.That is, operator determines that stopping numerical control device 3 carries out the movement processed about the 1st.Operator uses defeated
Enter unit 4 and the suspension instruction for indicating the suspension of the 1st processing is input to numerical control device 3.In addition to this, operator is single using input
The transmission instruction for requesting the transmission of the 2nd data is input to numerical control device 3 by member 4.
That is, input unit 4 will stop to indicate and the transmission of the transmission of the 2nd data of request indicates to export to numerical control device 3
(S7).In Fig. 7, the transmission instruction for requesting the transmission of the 2nd data is recorded as " transmission of the 2nd data indicates ".Numerical control device 3
The transmission instruction for stopping the transmission of the 2nd data of instruction and request is received, instruction will be stopped to server 6 and send (S8).Server 6
The suspension instruction sent from numerical control device 3 is received, instruction will be stopped to data creation device 7 and send (S9).
Data creation device 7 receives the suspension instruction sent from server 6, notifies to stop instruction to operator.If
It is apprised of suspension instruction, then the change instruction for changing the 1st data is input to data creation device 7 by operator.Data creation dress
Set 7 receptions change the 1st data change instruction, from server 6 obtain the 1st data, based on change instruction to the 1st data into
Row change (S10).
During data creation device 7 changes the 1st data, numerical control device 3 requests the transmission of the 2nd data to server 6
It sends (S11).Server 6 receives the transmission request of the 2nd data sent from numerical control device 3, by the 2nd data to numerical control device
3 send (S12).In numerical control device 3, receiving unit 33 receives the 2nd data, and storage unit 35 is to the received by receiving unit 33
2 data are stored.1st judging part 38 judges whether storage unit 35 stores the 2nd data.
The simulation part 39 of numerical control device 3 is being judged as the case where storage unit 35 stores 2 data by the 1st judging part 38
Under, it is not based on the instruction of operator, but carries out the 2nd emulation about the 2nd processing based on the 2nd data.That is, if depositing
Storage portion 35 is stored with the 2nd data, then numerical control device 3 is not based on the instruction of operator, but is closed based on the 2nd data
In the 2nd emulation (S13) of the 2nd processing.
The knot for the 2nd emulation that the display control section 37 of numerical control device 3 carried out the display of display device 5 by simulation part 39
Fruit.That is, the information for indicating the result of the 2nd emulation is sent (S14) to display device 5 by numerical control device 3.Display device 5 receives table
Show the information of the result of the 2nd emulation, the result (S15) of the 2nd emulation of display.
The 1st data after change are sent (S16) to server 6 by data creation device 7.Server 6 is filled from data creation
The 1st data before changing are updated to the 1st data after change and stored by the 1st data after setting 7 receptions change.
As described above, numerical control device 3 receives the 1st data from server 6, the server 6 is to for carrying out machined object
1st data of the 1st processing are stored, if it is determined that the storage unit 35 in numerical control device 3 stores the 1st data, are not then
Instruction based on operator, but the 1st emulation about the 1st processing is carried out based on the 1st data.
1st emulation be not based on operator instruction carry out, therefore, operator can carry out the 1st emulation during, into
The setting of workpiece and cutter that row processes machined object for work mechanism 2.That is, numerical control device 3 can be simultaneously
Carry out the setting and the 1st emulation of workpiece and cutter.That is, numerical control device 3 is compared with the past to can aid in shortening machined object
Processing required for total time.
Further illustrate the effect obtained by numerical control device 3.Fig. 8 is the number for illustrating to be related to by embodiment 1
The figure for the effect that control device 3 obtains.When processing work mechanism 2 to machined object, operation
The 1st scheduling job that person carries out to make the execution of numerical control device 3 emulate and prepare data.In fig. 8, the 1st scheduling job is remembered
Carry is " the preparation X1 of data ".
Specifically, operator carries out the storage unit for making numerical control device 3 when making work mechanism 2 carry out the 1st processing
1st scheduling job as " the preparation X1 of data " of 35 the 1st data of storage.Then, operator carries out the 2nd scheduling job, should
2nd scheduling job is to carry out the setting of workpiece and cutter.That is, operator pacifies workpiece and cutter in the 2nd scheduling job
Loaded on work mechanism 2.Workpiece is machined object, and the example of cutter is cutting tool.In fig. 8, the 2nd scheduling job is recorded as
" the setting X2 of workpiece and cutter ".That is, operator carries out the scheduling job X comprising the 1st scheduling job and the 2nd scheduling job.
After having carried out the 1st scheduling job as " the preparation X1 of data ", numerical control device 3 carries out the 1st emulation.Scheming
In 8, the 1st emulation is recorded as " emulation Y ".After having carried out scheduling job X and emulation Y, the 1st processing is carried out.In Fig. 8
In, the 1st processing is recorded as " processing Z ".
Fig. 8 (A) is shown carries out the 1st scheduling job, " workpiece and cutter as " the preparation X1 of data " respectively in order
Setting X2 " as the 2nd scheduling job, emulation Y, processing Z.Fig. 8 (B), which is shown, to carry out as " the preparation X1 of data "
After 1st scheduling job, the 2nd scheduling job as " the setting X2 of workpiece and cutter " and emulation Y are simultaneously carried out, then
Carry out processing Z.
It can be defined if comparing Fig. 8 (A) and Fig. 8 (B), required for the processing of the machined object in the case where Fig. 8 (B)
Total time ratio, short time total time α required for the processing of the machined object in the case where Fig. 8 (A).If operator carries out
1st scheduling job as " the preparation X1 of data ", then numerical control device 3 starts the 1st instruction for emulating and being not based on operator.Such as
Fruit carries out the 1st scheduling job as " the preparation X1 of data ", then operator is able to carry out " the setting X2 of workpiece and cutter "
Such 2nd scheduling job.Numerical control device 3 carries out the 2nd arrangement as " the setting X2 of workpiece and cutter " in operator and makees
During industry, it is able to carry out emulation Y.
That is, numerical control device 3 can simultaneously carry out the 2nd scheduling job and emulation Y.That is, numerical control device 3 is able to carry out Fig. 8
(B) process shown in.Therefore, numerical control device 3 is compared with the past can aid in required for the processing for shortening machined object always
Time.
As described above, the clothes that digital control system 1 has numerical control device 3 and stored to the 1st data and the 2nd data
Business device 6.1st data are the data for carrying out the 1st processing to machined object, and the 2nd data are for carrying out the 2nd to machined object
The data of processing.Digital control system 1 also has data creation device 7, which has the function of changing the 1st data.
Numerical control device 3 has display control section 37, which makes the 1st that the display of display device 5 is carried out by simulation part 39
The result of emulation.
Based on the result for the 1st emulation that operator can be shown by display device 5, judge whether to stop the 1st processing, and
And judge whether to need to change the 1st data.The storage of server 6 is for carrying out the 2nd data of the 2nd processing to machined object, therefore,
Digital control system 1, can be using the 2nd data for carrying out the 2nd processing as base in the case where operator is judged as the 1st processing of suspension
Plinth carries out the 2nd emulation about the 2nd processing.
In addition to this, data creation device 7 has the function of changing the 1st data, and therefore, digital control system 1 is sentenced in operator
In the case where breaking to need to change the 1st data, the 1st data can be changed.
In above embodiment 1, indicating in operator makes storage unit 35 be stored in what buffer 34 provisionally stored
In the case where 1st data, storage unit 35 stores the 1st data.But storage unit 35 can also connect to by receiving unit 33
The 1st data received are stored rather than the instruction according to the related operator of storage with data.
In addition, operation designation date 61 includes the number for being processed to machined object in above embodiment 1
According to, arrangement information 62 and processing instruction information 63.The example of data for being processed to machined object is the 1st data or
2 data.But operation designation date 61 can also not include arrangement information 62 and processing instruction information 63.Even if operation refers to
Registration does not include arrangement information 62 according to 61 and processing instruction information 63, simulation part 39 also can be for carrying out machined object
The emulation about processing is carried out based on the data of processing.Arrangement information 62, which can also be sent to, shows arrangement information 62
The device shown is shown by the device.Processing instruction information 63, which can also be sent to, carries out processing instruction information 63
The device of display is shown by the device.
Receiving unit 31, transmission unit 32, receiving unit 33, comparing section 36, display control section 37, the 1st judging part 38, simulation part 39
And at least part of function in machining control portion 40 can also be and the program by processor execution in memory storage
It realizes.Processor is CPU (Central Processing Unit), processing unit, arithmetic unit, microprocessor, miniature calculating
Machine or DSP (Digital Signal Processor).
In receiving unit 31, transmission unit 32, receiving unit 33, comparing section 36, display control section 37, the 1st judging part 38, simulation part
39 and machining control portion 40 at least part function by processor realize in the case where, which passes through processing
The combination of device and software, firmware or software and firmware and realize.Could also say that in the program of memory storage makes to calculate
Machine execute receiving unit 31, transmission unit 32, receiving unit 33, comparing section 36, display control section 37, the 1st judging part 38, simulation part 39 with
And process or method that at least part in machining control portion 40 executes.
Memory be, for example, RAM (Random Access Memory), ROM (Read Only Memory), flash memory,
EPROM (Erasable Programmable Read Only Memory), EEPROM (registered trademark) (Electrically
Erasable Programmable Read-Only Memory) etc. non-volatile or volatibility semiconductor memory, disk,
CD, compact disk or DVD (Digital Versatile Disk) etc..
Receiving unit 31, transmission unit 32, receiving unit 33, comparing section 36, display control section 37, the 1st judging part 38, simulation part 39
And at least part of the function in machining control portion 40 can also be realized by processing circuit.
Processing circuit is dedicated hardware.Processing circuit is, for example, the processing after single circuit, compound circuit, sequencing
Processor, ASIC (Application Specific Integrated Circuit), FPGA after device, concurrent program
(Field-Programmable Gate Array) or their combination.Receiving unit 31, receiving unit 33, compares transmission unit 32
Portion 36, display control section 37, the 1st judging part 38, simulation part 39 and machining control portion 40 a part be also possible to it is remaining
The different dedicated hardware in part.
About receiving unit 31, transmission unit 32, receiving unit 33, comparing section 36, display control section 37, the 1st judging part 38, emulation
Multiple functions in portion 39 and machining control portion 40, a part for being also possible to multiple function pass through software or firmware reality
Existing, the remainder of multiple function is realized by dedicated hardware.In this way, receiving unit 31, transmission unit 32, receiving unit 33,
Comparing section 36, display control section 37, the 1st judging part 38, simulation part 39 and multiple functions in machining control portion 40 can pass through
Hardware, software, firmware or their combination and realize.
The a part for multiple functions that server 6 has can also be realized by processor.Have in server 6 more
In the case that a part of a function is realized by processor, server 6 has for storing final execute and a part
Step corresponding to function program memory.
The a part for multiple functions that data creation device 7 has can also be realized by processor.In data creation
In the case that a part for multiple functions that device 7 has is realized by processor, data creation device 7 has for storing
The memory of the final program for executing the step corresponding with the function of a part.Data creation device 7 can also pass through individual
Computer and realize.
Embodiment 2
Fig. 9 is the figure of the structure for the digital control system 1A for indicating that embodiment 2 is related to.Digital control system 1A has numerical control device
3A, input unit 4, display device 5, server 6 and data creation device 7.Numerical control device 3A has in addition to embodiment 1 is related to
The transmission unit 32 that has of numerical control device 3 other than entire infrastructure element.In addition to this, numerical control device 3A has transmission unit 32a
With the 2nd judging part 41.In embodiment 2, the main explanation part different from embodiment 1.
2nd judging part 41, the result is that in the case where exception, is judged as needs in the 1st emulation carried out by simulation part 39
2nd data.Transmission unit 32a has in the transmission unit 32 with embodiment 1 and is judged as by the 2nd judging part 41
In the case where needing the 2nd data, the transmission of the 2nd data is requested to send to server 6.
If the transmission of the 2nd data is requested to send to server 6 by transmission unit 32a, in the same manner as embodiment 1, connect
Receipts portion 33 receives the 2nd data from server 6.Receiving unit 33 from server 6 receive the 2nd data after digital control system 1A it is dynamic
Make identical as the movement of digital control system 1 that embodiment 1 is related to.
In digital control system 1A, the 2nd judging part 41 is in the 1st emulation carried out by simulation part 39 the result is that the feelings of exception
Under condition, it is judged as and needs the 2nd data.That is, the numerical control device 3A that is related to of embodiment 2 is in the 1st emulation the result is that abnormal feelings
Under condition, not according to the instruction of operator, it will be able to receive the 2nd data from server 6.
In addition, the 2nd judging part 41 in the 2nd emulation carried out by simulation part 39 the result is that in the case where exception, judgement
To need the 3rd data for carrying out the 3rd processing to machined object.Transmission unit 32a is being judged as needs by the 2nd judging part 41
In the case where 3rd data, the transmission of the 3rd data is requested to send to server 6.
Structure shown in above embodiment is an example for indicating the contents of the present invention, also can be with others public affairs
Know that technology is combined, additionally it is possible to a part of structure be omitted or be changed in the range for not departing from purport of the invention.
The explanation of label
1,1A digital control system, 2 work mechanisms, 3,3A numerical control device, 4 input units, 5 display devices, 6 servers, 7 data
Creating device, 31 receiving unit, 32,32a transmission unit, 33 receiving units, 34 buffers, 35 storage units, 36 comparing sections, 37 display controls
Portion, 38 the 1st judging parts, 39 simulation parts, 40 machining control portions, 41 the 2nd judging parts, 61 operation designation dates, 62 arrangement informations,
62a material information, 62b tool-information, 63 processing instruction information, the information of 63a figure, 63b complete the information of shape, 64 processing journeys
Sequence, 65 cutter data, the data of 66 workpiece coordinate systems offset, 67 parameters, 68 public variables.
Claims (3)
1. a kind of numerical control device controls the work mechanism processed to machined object,
The numerical control device is characterized in that having:
Receiving unit receives the 1st data from server, and the server is to the institute for carrying out the 1st processing to the machined object
The 1st data are stated to be stored,
Storage unit stores the 1st data received by the receiving unit, the 1st judging part, described in judgement
Whether storage unit stores the 1st data;And
Simulation part, in the case where being judged as that the storage unit stores 1 data by the 1st judging part, with
Based on 1st data, start the 1st emulation about the 1st processing.
2. numerical control device according to claim 1, which is characterized in that be also equipped with:
2nd judging part is judged as in the 1st emulation carried out by the simulation part the result is that in the case where exception
Need the 2nd data for carrying out the 2nd processing to the machined object;And
Transmission unit, in the case where being judged as needs 2 data by the 2nd judging part, by the 2nd data
Request is sent to send to the server,
The receiving unit receives the 2nd data from the server,
The storage unit stores the 2nd data received by the receiving unit,
1st judging part judges whether the storage unit stores the 2nd data,
The simulation part in the case where being judged as that the storage unit stores 2 data by the 1st judging part, with
Start the 2nd emulation about the 2nd processing based on 2nd data.
3. a kind of digital control system, which is characterized in that have:
Numerical control device described in claim 1 controls the work mechanism processed to machined object;
Server, to the 1st data for carrying out the 1st processing to the machined object and for being carried out to the machined object
2nd data of the 2nd processing are stored;And
Data creation device has the function of the 1st data that the change server is stored,
The numerical control device also includes
Display control section makes the display device of the outside of the numerical control device show described carried out by the simulation part
The result of 1 emulation;
Receiving unit, receives the suspension instruction of the suspension of instruction the 1st processing, and receives the hair for requesting the 2nd data
The transmission instruction sent;And
The suspension received by the receiving unit is indicated to send to the server by transmission unit, and according to logical
The transmission instruction that the receiving unit receives is crossed to request to send to the server by the transmission of the 2nd data,
The server receives the suspension instruction from the numerical control device, and the suspension is indicated to the data creation device
It sends, and receives the transmission request of the 2nd data from the numerical control device, by the 2nd data to the numerical control device
It sends,
The receiving unit receives the 2nd data from the server,
The storage unit stores the 2nd data received by the receiving unit,
1st judging part judges whether the storage unit stores the 2nd data,
The simulation part in the case where being judged as that the storage unit stores 2 data by the 1st judging part, with
Start the 2nd emulation about the 2nd processing based on 2nd data,
The display control section make the display device show by the simulation part carry out it is described 2nd emulation as a result,
The data creation device receives the suspension instruction from the server, and suspension instruction is notified to operator,
The change instruction for changing the 1st data is received, the 1st data are changed based on the change instruction, after change
1st data are sent to the server,
The server from the data creation device receive the change after the 1st data, by the 1st data before changing
The 1st data after being updated to the change simultaneously store.
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WO2019138475A1 (en) | 2019-07-18 |
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