CN110243255B - Jig for deviation detection and deviation detection method thereof - Google Patents

Jig for deviation detection and deviation detection method thereof Download PDF

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Publication number
CN110243255B
CN110243255B CN201910501248.9A CN201910501248A CN110243255B CN 110243255 B CN110243255 B CN 110243255B CN 201910501248 A CN201910501248 A CN 201910501248A CN 110243255 B CN110243255 B CN 110243255B
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Prior art keywords
detection
baffle
plate
jig
edge
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CN201910501248.9A
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CN110243255A (en
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傅龙进
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • G01B5/0004Supports
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness

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  • General Physics & Mathematics (AREA)
  • Telephone Set Structure (AREA)

Abstract

The application provides a jig for deviation detection, which comprises a baffle, wherein the baffle comprises a top surface, a bottom surface and a positioning surface for connecting the top surface and the bottom surface; the detection plate comprises a connecting part and a detection part arranged opposite to the connecting part, the connecting part is used for connecting with the top surface of the baffle, and the detection part is used for deviation detection; the detection part comprises a first detection edge and a second detection edge, and the vertical distance from the first detection edge to the baffle positioning surface is greater than the vertical distance from the second detection edge to the baffle positioning surface. The application provides a tool for off normal detection carries out the off normal and detects through setting up the breach offset on the pick-up plate to adopt the baffle to carry out the off normal and detect the location, use cover plate glass's outward flange as the location benchmark, avoided because of the accumulative total error that indirect detection caused, thereby promote the rate of accuracy that detects.

Description

Jig for deviation detection and deviation detection method thereof
Technical Field
The application relates to the technical field of deviation detection, in particular to a jig for deviation detection and a deviation detection method thereof.
Background
In electronic products (such as mobile phones and tablet computers), a multilayer stacking structure is often formed, and corresponding elements are arranged in each layer.
In order to better detect the deviation of the outer layer element in the stacked structure, in the related art, a corresponding deviation identification line is generally printed in the outer layer structure, and then whether the element exceeds the deviation identification line is visually judged so as to judge whether the element deviates.
Content of application
The present application provides a jig for deviation detection and a deviation detection method thereof, so as to solve the problem of erroneous determination caused by accumulated tolerance, which further causes product rejection and affects production efficiency.
The embodiment of the application provides a tool for off normal detection, include: the baffle comprises a top surface, a bottom surface and a positioning surface for connecting the top surface and the bottom surface; the detection plate comprises a connecting part and a detection part arranged opposite to the connecting part, the connecting part is used for connecting with the top surface of the baffle, and the detection part is used for deviation detection; the detection part comprises a first detection edge and a second detection edge, and the vertical distance from the first detection edge to the baffle positioning surface is greater than the vertical distance from the second detection edge to the baffle positioning surface.
The embodiment of the application further provides a deviation detection method, which comprises the following steps: positioning the jig, and abutting the baffle of the jig against the outline edge of the product to be detected; pressing the product, namely covering the detection plate of the jig on the product to be subjected to deviation detection; and confirming deviation, namely confirming the deviation condition of the product to be subjected to deviation detection.
The utility model provides a tool for off normal detection and off normal detection method thereof, carry out the off normal detection through set up the breach offset on the pick-up plate, and adopt the baffle to carry out the off normal detection location, use the outward flange of cover plate glass as the location benchmark, the accumulative error because of indirect detection causes has been avoided, thereby promote the rate of accuracy that detects, this tool has simple structure and easily operation, characteristics such as misjudgement rate is low, make cell-phone display screen off normal detection possess the means that detects in batches, can be effectual cut out at the supplier front end to the defective products, the line defective rate of defective products on assembly material has been reduced, the quality of having guaranteed to go on the line, the while has reduced the defective materials and has disassembled, production costs such as turnover transportation.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a display screen of a mobile phone according to an embodiment of the present application;
fig. 2 is a schematic diagram illustrating a state of a mobile phone display screen during deviation detection according to an embodiment of the present application;
FIG. 3 is a schematic cross-sectional view taken along A-A of FIG. 2;
fig. 4 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
FIG. 5 is a schematic front view of the jig for misalignment detection in FIG. 4 according to the present application;
FIG. 6 is a schematic structural diagram of a probe card according to an embodiment of the present application;
FIG. 7 is a schematic structural diagram of a detection board according to an embodiment of the present application;
FIG. 8 is a schematic structural diagram of a probe card according to an embodiment of the present application;
fig. 9 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
fig. 10 is a schematic bottom view illustrating a fixture for misalignment detection according to an embodiment of the present disclosure;
fig. 11 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
fig. 12 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
fig. 13 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
fig. 14 is a schematic structural diagram of a jig for misalignment detection according to an embodiment of the present application;
FIG. 15 is a diagram illustrating a detection status of an offset detection method according to an embodiment of the present application;
FIG. 16 is a block diagram illustrating a flow chart of a method for detecting misalignment according to an embodiment of the present application;
FIG. 17 is a schematic diagram illustrating an offset verification method according to an embodiment of the present application;
fig. 18 is a schematic diagram illustrating an offset verification method according to an embodiment of the present application.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be noted that the following examples are only illustrative of the present application, and do not limit the scope of the present application. Likewise, the following examples are only some examples and not all examples of the present application, and all other examples obtained by a person of ordinary skill in the art without any inventive work are within the scope of the present application.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The embodiment of the application provides a tool for off normal detection, can be directly to whether outer component of product has the off normal to whole product to detect, and this product can be cell-phone display screen or panel computer display screen, also can be other products. The jig uses a step structure mode to take the side edge of a product as a positioning reference, avoids the influence on judgment caused by the accumulative error caused by printing deviation identification lines on the outer layer of the product, further uses a structural mode of gap offset to manufacture the left and right deviation limit sizes of elements, can adopt different modes to judge whether the elements deviate, and basically avoids the occurrence of misjudgment.
Further, in the embodiment of the present application, an element of the jig for deviation detection may be an FPC (Flexible Printed Circuit) on a display screen of a mobile phone, or may be another element on the display screen of the mobile phone. Specifically, referring to fig. 1, fig. 1 is a schematic structural diagram of a display screen 1000 of a mobile phone, wherein the FPC60 is attached to the display screen 70, and the display screen 70 is attached to the cover glass 80. In the related art, the deviation of the FPC60 with respect to the display screen 70 is usually determined to determine the deviation of the display screen 1000 of the mobile phone, but the mobile phone display screen 1000 is assembled on the mobile phone and is positioned by the outer edge of the cover glass 80 instead of the display screen 70, so the deviation of the FPC60 with respect to the display screen 70 cannot explain the deviation of the PFC 60 with respect to the outer edge of the cover glass 80.
Further, please refer to fig. 2 and fig. 3 in combination, fig. 2 is a schematic diagram of a detection state of the jig 10 for offset detection according to the embodiment of the present application when the offset detection of the mobile phone display screen 1000 is performed, and fig. 3 is a schematic cross-sectional view along a-a direction in fig. 2. One end of the jig 10 abuts against the outer edge of the cover glass 80, and the other end is pressed on the FPC60, so as to detect the deviation of the FPC60 relative to the outer edge of the cover glass 80.
It is noted that the terms "comprises" and "comprising," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Specifically, please refer to fig. 4, fig. 4 is a schematic structural diagram of a fixture 10 for misalignment detection in an embodiment of the present disclosure, where the fixture 10 includes a baffle 100 and a detection plate 200, the baffle 100 and the detection plate 200 in the fixture 10 may be integrally formed, or may be separately formed and then fixedly connected together, it can be understood that the misalignment detection is generally determined by a linear distance, and in order to quickly and accurately determine the misalignment of the FPC60 with respect to the outer edge of the cover glass 80 in the fixture 10 in the embodiment of the present disclosure, the baffle 100 and the detection plate 200 adopt a vertical connection structure. The baffle 100 abuts against the outer edge of the cover glass 80 for positioning, the detection board 200 is pressed on the FPC60 for deviation detection, the deviation condition is detected directly according to the theoretical distance between the FPC60 and the outer edge of the cover glass 80, and the phenomenon that the accumulated error affects judgment to cause misjudgment of products is avoided.
Further, referring to fig. 5, the baffle 100 includes a top surface 101, a bottom surface 102 and a positioning surface 103 connecting the top surface 101 and the bottom surface 102, the top surface 101 is in contact connection with the sensing board 200, the bottom surface 102 is disposed opposite to the top surface 101, the positioning surface 103 is connected to the top surface 101 and the bottom surface 102, and the positioning surface 103 abuts against the outer edge of the cover glass 80 for positioning, so that the jig 10 for misalignment detection is positioned more accurately, and an accumulated error caused by indirect positioning is avoided.
Further, referring to fig. 6, the detecting plate 200 includes a connecting portion 201 and a detecting portion 202 disposed opposite to the connecting portion 201, and it is understood that the connecting portion 201 is used for connecting with the baffle 100, that is, the connecting portion 201 is in contact connection with the top surface 101 of the baffle 100. The detection portion 202 is used for misalignment detection, that is, the detection portion 202 is used for detecting whether the FPC60 is misaligned with respect to the cover glass 80. The baffle 100 abuts against the outer edge of the cover glass 80 for positioning, the positioning surface 100 of the baffle 100 is in contact connection with the outer edge of the cover glass 80 to position the jig 10, and the detection plate 200 is in pressure joint with the FPC60 for deviation detection. The baffle 100 is vertically attached to the sensing plate 200, and the baffle 100 is vertically attached to an end portion of the sensing plate 200 remote from the sensing portion 202. This embodiment adopts baffle 100 to be located the outward flange of cover glass 80, and the detection portion 202 lid of detection board is pressed and is carried out the off normal detection on FPC60, detects the mode of off normal between this kind, has avoided because the accumulative total error that indirect detection caused, and the testing result is more accurate.
It is to be understood that the terms "first", "second" and "third" in the embodiments of the present application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature.
Specifically, the detecting portion 202 includes a first detecting edge 2021 and a second detecting edge 2022, the first detecting edge 2021 and the second detecting edge 2022 are disposed at an interval with respect to the positioning surface 103 of the bezel 100, further, a vertical distance from the first detecting edge 2021 to the positioning surface 103 of the bezel is greater than a vertical distance from the second detecting edge 2022 to the positioning surface 103 of the bezel, and a gap step is formed at a connection between the first detecting edge 2021 and the second detecting edge 2022, so as to determine whether the FPC60 is offset with respect to the outer edge of the cover glass 80. It should be understood that the positional relationship between the first detecting edge 2021 and the second detecting edge 2022 may be interchanged, that is, the vertical distance between the first detecting edge 2021 and the baffle positioning surface 103 may be smaller than the vertical distance between the second detecting edge 2022 and the baffle positioning surface 103, and it should be noted that the deviation detection may be performed as long as a gap break is formed at the connection between the first detecting edge 2021 and the second detecting edge 2022, here, the first detecting edge 2021 and the second detecting edge 2022 may also be disposed as shown in fig. 7, at this time, the second detecting edge 2022 divides the first detecting edge 2021 into two parts, and the two parts of the first detecting edge 2021 and the second detecting edge 2022 form a groove gap facing the direction of the baffle 100, so that the groove gap is used for the deviation detection. In this embodiment, whether the FPC60 is offset with respect to the outer edge of the cover glass 80 is determined by the structural manner of the gap break formed by the first detection edge 2021 and the second detection edge 2022, which is simple in structure, easy to process, and low in cost, so that the offset detection of the mobile phone display 1000 has a means of batch detection.
Further, the first detection edge 2021 and the second detection edge 2022 are disposed in parallel to the positioning surface 103 of the baffle 100, and the first detection edge 2021 and the second detection edge 2022 are disposed at an interval with respect to the baffle 100.
In some embodiments of the present application, the detecting portion 202 includes a first detecting edge 2021, a second detecting edge 2022, and a third detecting edge 2023, please refer to fig. 8, a vertical distance between the first detecting edge 2021 and the baffle positioning surface 103 is greater than a vertical distance between the second detecting edge 2022 and the baffle positioning surface 103, and a vertical distance between the third detecting edge 2023 and the baffle positioning surface 103 is greater than a vertical distance between the first detecting edge 2023 and the baffle positioning surface 103. The first detection edge 2021, the second detection edge 2022, and the third detection edge 2023 are disposed at intervals with respect to the positioning surface 103 of the bezel 100, and the third detection edge 2023, the first detection edge 2021, and the second detection edge 2022 are disposed in a stepwise arrangement on the detection portion 202. Although the first detection edge 2021, the second detection edge 2022, and the third detection edge 2023 are only illustrated in the embodiment to detect various deviation conditions at the same time, so as to improve the detection efficiency, it can be understood that, in this embodiment, the first detection edge 2021, the second detection edge 2022, and the third detection edge 2023 are only illustrated, it is easy to think that the fourth, fifth, and more detection edges may be further provided, and those skilled in the art may set more detection edges without creative labor and therefore all fall within the scope of the present application.
In some embodiments of the present application, in order to implement a technical solution that the same fixture can perform multiple kinds of deviation detection, a plurality of holes are provided on the detection plate in this embodiment, it can be understood that the holes may be through holes or half through holes, the holes may be circular, triangular, rectangular, or other irregular shapes, and the holes may be formed by punching or drilling. Meanwhile, the baffle is provided with clamping blocks matched with the holes, the shapes of the clamping blocks correspond to the shapes of the holes one by one, and optionally, the clamping blocks and the baffle are integrally formed. The baffle plate is connected with the detection plate through a structural mode that the fixture block is fixedly connected with the hole, and meanwhile, deviation detection of various distances can be achieved. Specifically, referring to fig. 9, a plurality of holes 203 are arranged in the detection plate 200 along the extending direction of the detection portion 202, the blocking plate 100 is provided with a blocking block 104, and the blocking block 104 is matched with the holes 203 at different positions, so as to achieve the purpose of adjusting the deviation detection distance. The baffle plate 100 is connected with the detection plate 200 through the structural mode that the fixture blocks 104 are fixed in the holes 203, so that the detection plate is convenient to assemble and disassemble and convenient to use. It can be understood that at least two clamping blocks 104 are arranged and fixedly arranged on the top surface 101 of the baffle plate, the number of the holes 203 is multiple of the number of the clamping blocks 104, and therefore, the baffle plate 100 is fixedly arranged in different holes 203 on the detection plate 200 through the clamping blocks 104, and deviation detection of various distances can be achieved.
In some embodiments of this application, in order to realize that same tool carries out the comprehensiveness that the off normal detected, this embodiment adopts pick-up plate and baffle sliding connection structure, realizes the off normal detection of continuous distance, and in this embodiment, be provided with spout or slide rail on the face that pick-up plate and baffle are connected, the baffle can slide along spout or slide rail to this off normal detection that realizes continuous distance makes same tool off normal detection more comprehensive. Specifically, referring to fig. 10, fig. 10 is a schematic bottom view of a structure of the jig 10 for detecting deviation according to the embodiment of the present application, a sliding slot 205 is disposed on a surface of the detection plate 200 connected to the baffle 100, and two sliding slots 205 are disposed oppositely for ensuring stability of the baffle 100 during sliding. The baffle 100 is inserted into the sliding groove 205 and can slide along the sliding groove 205, so as to achieve the purpose of adjusting the continuous deviation detection distance.
Further, the baffle 100 is provided with a slide 105 which is engaged with the slide groove 205 so that the baffle 100 can be moved along the slide groove.
Further, two sliding blocks 105 are arranged corresponding to the sliding grooves 205, the sliding blocks 105 are fixedly arranged on the top surface 101 of the baffle, and the sliding blocks 105 are connected with the sliding grooves 205 and can slide along the sliding grooves 205, so that the baffle 100 can slide along the sliding grooves 205 to realize deviation detection of continuous distances.
Further, when the baffle 100 slides along the sliding groove 205, the baffle 100 needs to be fixed to position the jig 10, and further, the deviation detection is realized, therefore, in this embodiment, the detection plate 200 is provided with a positioning groove 206 and a positioning bolt 207 for fixing the baffle 100, the positioning bolt 207 is accommodated in the positioning groove 206 and can move along the positioning groove 206, and the positioning bolt 207 is used for fixing the baffle 100. Specifically, the detection plate 200 is provided with a positioning groove 206 on a side parallel to the extending direction of the detection portion 202, the positioning groove 206 communicates with a sliding groove 205 corresponding to the side, which is the side of the detection plate 200 parallel to the sliding direction of the barrier 100.
Further, in order to confirm the sliding distance of the shutter 100 so that the jig 10 is positioned at the correct detection position, the detection plate 200 is provided with a scale 208 on a side parallel to the extending direction of the detection portion 202, the scale being used for calibrating the fitting position of the shutter 100 and the detection plate 200. Generally, this scale is the size scale, is provided with the size scale in the side position department that constant head tank 206 corresponds promptly to this can carry out accuracy assurance to the sliding distance of baffle 100, realizes the accurate location of tool 10, further can also realize that same tool carries out the off normal detection of continuous distance, promotes the comprehensiveness that same tool detected.
In some embodiments of the present application, the detection portion 202 is pressed against the FPC60, so that the contact between the detection portion 202 and the FPC60 generates friction, and in order to avoid the poor FPC60 caused by the friction, a first anti-wear sheet 2024 is disposed on a surface of the detection plate 200 in contact with the baffle 100, please refer to fig. 11, where the first anti-wear sheet 2024 can protect the FPC60 from affecting the quality due to the friction. It is understood that the first wear-resistant sheet 2024 may be a film, a plastic sheet, or other sheet-like wear-resistant sheets. In order to further protect the FPC60 from affecting the quality due to friction, the coverage of the first anti-wear tab 2024 should be not less than the coverage of the detection board 200, and when the coverage of the first anti-wear tab 2024 exceeds the coverage of the detection board 200, the first anti-wear tab 2024 may be subjected to edge covering, that is, the portion of the first anti-wear tab 2024 beyond the detection board 200 is subjected to wrapping, and generally, the side edge of the detection board 200 is wrapped.
In some embodiments of the present application, in order to facilitate the deviation detection of the jig 10, a handle 300 is disposed on a reverse side of a contact connection surface of the detection plate 200 and the baffle 100, please refer to fig. 12, the handle 300 may be made of a hard plastic material or a soft material, so as to improve a comfort level when holding the handle. Generally, the handle 300 is fixed on the detection plate 200 by screws or bolts, and in some use scenarios, the handle may be formed by integrally forming the handle and the detection plate 200. This handle 300 is as the structure of fixed tool 10 when the off normal position detects for tool 10 can not cause the detection error because of rocking etc. abnormal reason when the off normal position detects, and this handle 300 also can regard as the structure that moves tool 10 when the off normal position detects or detects the completion, avoids the inconvenience when the user holds between the fingers the pick-up plate or the baffle removes.
In some embodiments of the present application, the jig 10 includes the baffle 100, the detection plate 200 and the base plate 400, and the baffle 100 and the detection plate 200 may adopt the baffle 100 and the detection plate 200 in the previous embodiments, so the structures of the baffle 100 and the detection plate 200 are not further described in this embodiment. Referring to fig. 13, the bottom plate 400 is fixedly connected to the baffle 100, and specifically, the bottom plate 400 is in contact with the bottom surface 102 of the baffle 100 and is parallel to the detection plate 200, so that the bottom plate 400, the baffle 100 and the detection plate 200 enclose an accommodating cavity 401, and the accommodating cavity 401 is used for accommodating a product to be subjected to deviation detection, namely, a mobile phone display screen 1000 during deviation detection. It can be understood that bottom plate 400 can be fixed on off normal detection workstation or work desktop to this makes tool 10 be fixed state, when carrying out off normal detection, removes cell-phone display screen 1000 and can detect, is favorable to promoting detection efficiency, and makes cell-phone display screen 1000 off normal detection possess the means that detect in batches.
Further, in this embodiment of the application, in order to avoid the poor mobile phone display screen 1000 caused by friction, a second anti-wear sheet 402 is disposed on a surface of the bottom plate 400 in contact with the mobile phone display screen 1000, that is, a surface of the bottom plate 400 close to the accommodating cavity 401 is disposed with the second anti-wear sheet 402. Referring to fig. 14, the second wear-resistant sheet 402 can protect the display screen 1000 from being damaged by friction. It is understood that the second wear-resistant sheet 402 can be a film, a plastic sheet, or other sheet-like wear-resistant sheet. In order to further protect the mobile phone display screen 1000 from affecting the quality due to friction, the coverage of the second anti-wear sheet 402 should be not less than the coverage of the accommodating cavity 401, and when the coverage of the second anti-wear sheet 402 exceeds the coverage of the accommodating cavity 401, the second anti-wear sheet 402 may be subjected to edge covering, that is, the part of the second anti-wear sheet 402 exceeding the accommodating cavity 401 is subjected to wrapping treatment, generally, the side edge of the bottom plate 400 is wrapped.
The jig 10 for deviation detection in the embodiment of the application has the characteristics of simple structure, convenience and simplicity in operation and use, low misjudgment rate and the like, so that the 1000 deviation detection of the mobile phone display screen has the means of batch detection, defective products can be effectively cut out at the front end of a supplier, the line reject ratio of final assembly materials is reduced, the line quality is ensured, and meanwhile, the production costs of disassembling the defective materials, transferring transportation and the like are reduced.
The jig 10 for deviation detection in the embodiment of the application carries out deviation detection by setting up the gap offset on the detection plate 200, and adopts the baffle 100 to carry out deviation detection and positioning, and the outer edge of the cover plate glass 80 is used as a positioning reference, so that the accumulated error caused by indirect detection is avoided, and the accuracy of detection is improved.
The jig 10 for misalignment detection provided in the embodiment of the present application is applicable to misalignment detection of a material having a multilayer stacking structure, and can directly detect a misalignment between an uppermost layer and a lowermost layer of a material having a multilayer stacking structure, for example, a misalignment between the FPC60 and the glass cover plate in the above embodiment, so as to avoid an accumulated error caused by the misalignment of the FPC60 relative to the display screen 70. Specifically, when a material with a multilayer stacking structure is processed and produced, stacking production of each layer is generally performed according to a unique offset mark between adjacent layers, for example, offset mark lines are printed in adjacent layers, corresponding offset tolerance must exist between each layer, and the more the number of layers is, the larger the accumulated error is. If the final product deviation is detected according to the deviation identification line between adjacent layers, the detection method obviously cannot detect the deviation condition between the uppermost layer and the lowermost layer, and the misjudgment caused by accumulated errors cannot be avoided.
The jig 10 for misalignment detection provided in the embodiment of the present application can directly detect the misalignment between the uppermost layer and the lowermost layer, thereby avoiding erroneous determination caused by accumulated errors. In the embodiment of the present application, the material having a multi-layer stacked structure is, for example, a display screen 1000 of a mobile phone, the uppermost layer is, for example, the FPC60, the lowermost layer is, for example, the cover glass 80, and the intermediate layer is, for example, the display screen 70. When the mobile phone display screen 1000 is produced, the FPC60 is attached according to the offset identification line printed on the display screen 70, and then the display screen 70 attached with the FPC60 is attached to the cover glass 80 to obtain the mobile phone display screen 1000. After the attachment is completed, the deviation of the mobile phone display screen 1000 is detected, and if the deviation of the FPC60 with respect to the cover glass 80 cannot be correctly determined with reference to the deviation identification line on the display screen 70.
Further, the jig 10 made of different materials can be selected for different products to be tested, so that unnecessary damage to the products to be tested due to the influence of the materials is avoided. If the product to be tested has no requirement on antistatic, the material of the jig is not limited, and the product to be tested is not affected or damaged.
Obviously, the jig for deviation detection in the embodiment of the present application is designed and implemented according to the right edge of the product to be detected. It can be understood that the jig for deviation detection in the embodiment of the present application can also be designed and implemented to detect according to the left edge of the product to be detected, and the jig for deviation detection in the embodiment of the present application can also be designed and implemented to detect according to the upper or lower edge of the product to be detected in the transverse structure class. It should be noted that all directional indicators (such as upper, lower, left, right, front and rear …) in the embodiment of the present application are only used to explain the relative position between the components in the orientation shown in the drawings, and if the cover plate occurs in the specific posture, the directional indicators are changed accordingly.
The embodiment of the present application further provides a deviation detecting method, which uses the jig 10 for deviation detection to perform deviation detection on a product, that is, a mobile phone display screen 1000, specifically, please refer to fig. 15 and fig. 16 in combination, and the deviation detecting method includes the following steps:
s101, positioning the jig, and abutting the jig 10 for deviation detection in the foregoing embodiment against the outline edge of the product to be detected, i.e. the outline edge of the mobile phone display screen 1000. Specifically, the baffle positioning surface 103 of the jig abuts against the outer edge of the cover glass 80 to position the jig 10;
s102, product crimping, namely, covering and pressing the detection plate 200 of the jig 10 on the product to be detected in deviation and the FPC60, specifically, crimping the detection part 202 of the detection plate and the FPC 60.
S103, confirming the deviation, namely confirming the deviation of the FPC60, which is a product to be detected, specifically, confirming whether the FPC60 deviates from the cover glass 80 according to the pressure contact between the detection portion 202 and the FPC.
Further, in step S103, confirming the misalignment of the FPC60 includes the steps of:
s1031, when the side of the FPC60 close to the first detection edge 2021 is far away from the first detection edge 2021 and the second detection edge 2022, the FPC60 is deviated from the over-range relative to the cover glass 80;
s1032 and FPC60 are not displaced beyond the range with respect to cover glass 80 when the side of FPC60 adjacent to first detection edge 2021 is between first detection edge 2021 and second detection edge 2022.
In the embodiment of the present application, when step S103 is executed, a visual method may be adopted to determine whether the FPC60 is offset with respect to the cover glass 80. Referring to fig. 17, it is visually confirmed whether the edge of the right side 601 of the FPC60 is located between the first detection edge 2021 and the second detection edge 2022 for corresponding confirmation.
Specifically, if the right side 601 is located between the first detection edge 2021 and the second detection edge 2022, the FPC60 is not displaced beyond the range with respect to the cover glass 80; if the right side 601 is not located between the first detection section 2021 and the second detection section 2022, the FPC60 is displaced out of the range with respect to the cover glass 80. The directional indication in the embodiment of the present application, for example, "right" in "right side" is merely used to explain the relative positional relationship between the respective members in the orientation shown in fig. 17, and if the specific posture is changed, the directional indication is changed accordingly.
In the embodiment of the present application, when step S103 is executed, a corresponding method can be adopted to confirm whether the FPC60 is offset with respect to the cover glass 80. Referring to fig. 18, when the jig 10 is covered and pressed on the FPC60, the FPC60 may correspond to three relative positions L1, L2, and L3 with respect to the jig 10, wherein the position LI is flush with the lower edge of the jig 10, the position L3 is flush with the upper edge of the jig 10, and the position L20 is flush with the gap offset of the jig 10. The method of confirming whether the FPC60 is misaligned with respect to the cover glass 80 by manually pulling up the FPC60 is to pull up the FPC60 from the top to the bottom and confirm whether the FPC60 can be stopped when pulled to a certain position.
Specifically, if the FPC60 is pulled up from the top, the portion below the position L1 can be pulled up, and the FPC60 is deviated beyond the range with respect to the cover glass 80, that is, the left deviation is often out of the limit; if the FPC60 is pulled up from top to bottom and can be stopped when pulled to the position L2, the deviation of the FPC60 with respect to the cover glass 80 does not exceed the range, that is, the FPC60 is located in the range of left and right deviation; if the FPC60 is pulled up from the top down, the FPC60 is not pulled up until the position L3 is stopped, that is, the position L3 or less, and the FPC60 is deviated from the cover glass beyond the range, that is, the right deviation is often out of the limit. It should be noted that the directional indications (up, down, left, and right …) in the embodiment of the present application, for example, "right" in "right side" is merely used to explain the relative positional relationship between the components in the orientation shown in fig. 18, and if the specific posture is changed, the directional indication is changed accordingly.
The above description is only a part of the embodiments of the present application, and not intended to limit the scope of the present application, and all equivalent devices or equivalent processes performed by the content of the present application and the attached drawings, or directly or indirectly applied to other related technical fields, are also included in the scope of the present application.

Claims (13)

1. A tool for deviation detects, characterized by, includes:
the baffle comprises a top surface, a bottom surface and a positioning surface for connecting the top surface and the bottom surface;
the detection plate comprises a connecting part and a detection part arranged opposite to the connecting part, the connecting part is used for being connected with the top surface of the baffle, and the detection part is used for deviation detection;
the detection part comprises a first detection edge and a second detection edge, the first detection edge and the second detection edge are arranged at intervals relative to the positioning surface, and the first detection edge and the second detection edge are arranged in parallel with the positioning surface; the vertical distance from the first detection edge to the baffle positioning surface is greater than the vertical distance from the second detection edge to the baffle positioning surface;
the jig can be used for deviation detection of materials of a multilayer stacking structure, and is used for directly detecting deviation between the uppermost layer and the lowermost layer of the materials of the multilayer stacking structure; the positioning surface of the baffle abuts against the outer edge of the lowest layer of the multilayer superposed structural material to perform positioning, and the detection plate is in pressure joint with the uppermost layer of the multilayer superposed structural material to perform deviation detection.
2. The jig of claim 1, wherein the detection plate is perpendicularly connected to the baffle.
3. The jig of claim 2 wherein the baffle is attached perpendicularly to the end of the detector plate remote from the detector portion.
4. The jig according to claim 1, wherein the detection portion further includes a third detection edge, and a vertical distance from the third detection edge to the baffle positioning surface is greater than a vertical distance from the first detection edge to the baffle positioning surface.
5. The jig of claim 1, wherein the detection plate is provided with a plurality of holes arranged in a direction along the extension direction of the detection part, and the baffle is provided with a fixture block which is matched with the holes at different positions so as to achieve the purpose of adjusting the deviation detection distance.
6. The jig of claim 1, wherein a sliding groove is formed in a connecting surface of the detection plate and the baffle plate, and the baffle plate is inserted into the sliding groove and can slide along the sliding groove, so that the purpose of adjusting the continuous deviation detection distance is achieved.
7. The jig according to claim 6, characterized in that the detection plate is provided with scales on a side edge parallel to the extending direction of the detection part, and the scales are used for calibrating the matching position of the baffle and the detection plate.
8. The jig of claim 1, wherein a first wear-resistant sheet is arranged on the surface of the detection plate in contact connection with the baffle.
9. The jig of claim 1, wherein a handle is provided on the reverse side of the contact surface of the detection plate and the baffle plate as a structure for fixing or moving the jig during the deflection detection.
10. The jig of claim 1, further comprising a bottom plate, wherein the bottom plate is fixedly connected with the baffle.
11. The jig of claim 10, wherein the bottom plate is in contact connection with the bottom surface of the baffle plate and is arranged in parallel with the detection plate, so that the bottom plate, the baffle plate and the detection plate enclose a containing cavity, and the containing cavity is used for placing a product to be subjected to deviation detection.
12. The jig of claim 11, wherein a second wear plate is disposed on a side of the bottom plate adjacent to the receiving cavity.
13. A deviation detecting method is characterized by comprising the following steps:
positioning a jig, wherein a baffle of the jig according to any one of claims 1 to 12 is abutted against the outline edge of a product to be tested;
pressing the product, namely covering the detection plate of the jig on the product to be subjected to deviation detection;
and confirming deviation, namely confirming the deviation condition of the product to be subjected to deviation detection.
CN201910501248.9A 2019-06-11 2019-06-11 Jig for deviation detection and deviation detection method thereof Expired - Fee Related CN110243255B (en)

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