CN110238945A - A kind of PC prefabricated components processing mold component - Google Patents
A kind of PC prefabricated components processing mold component Download PDFInfo
- Publication number
- CN110238945A CN110238945A CN201910627966.0A CN201910627966A CN110238945A CN 110238945 A CN110238945 A CN 110238945A CN 201910627966 A CN201910627966 A CN 201910627966A CN 110238945 A CN110238945 A CN 110238945A
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- side plate
- prefabricated components
- right angle
- plate
- crossbeam
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- 238000012545 processing Methods 0.000 title claims abstract description 17
- 239000004567 concrete Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The present invention relates to a kind of PC prefabricated components processing mold components.Including the rectangular mould frame for accommodating concrete and it is used to support support frame with fixing mould frame, rectangular mould frame includes the first side plate for constituting the long side of rectangle, constitute the second side plate of the short side of rectangle and by the first side plate and the second side plate right-angle connecting plate connected vertically on adjacent both sides, support frame includes passing through bolt and corresponding first respectively, the first crossbeam and second cross beam of second side plate connection, support frame further includes side and corresponding first crossbeam or second cross beam releasable connection, the other side right angle rack fixed relative to platform by foundation bolt, support frame further includes the attachment beam extended along the width direction of rectangular mould frame, the right angle rack releasable connection with rectangular mould frame two sides respectively of the both ends of attachment beam.Have the advantages that convenient for disassembly and assembly, reusable, with short production cycle, low in cost.
Description
Technical field
The present invention relates to a kind of PC prefabricated components processing mold components.
Background technique
PC refers to precast concrete, is referred to as PC component or PC prefabricated components in housing industry field.It is such as precast reinforced
Concrete column foundation, Prefabricated steel construction steel-column foundation, street lamp advertisement board column reinforced concrete foundation, precast floor slab.Therewith
Corresponding tradition cast-in-place concrete needs building-site molding, cast-in-site and scene maintenance.Precast concrete is extensive
Applied to fields such as building, traffic, water conservancies, important role is played the part of in national economy.
There is whole production cycle length, mould therefor process-cycle length, mold circulation difficulty, mould when existing PC component is processed
Has the problems such as recycling rate of waterused is low, because existing mold, after a project construction, all molds face substantially to be scrapped, i.e.,
Just a small number of molds can reuse, but still pay high improvement expenses, and using effect is undesirable, correspondingly increase
The processing cost of PC component is added.
Summary of the invention
The object of the present invention is to provide a kind of by modularized design combination, convenient for disassembly and assembly, and mold portions can repeat
It utilizes, the place for needing to change when changing mould is less, so that the PC prefabricated components that opening period shortens, processing cost reduces add
Tool and mould component.
To achieve the above object, PC prefabricated components processing mold component of the invention adopts the following technical scheme that: PC is pre-
Component processing mold component processed includes rectangular mould frame for accommodating concrete and is used to support and fixing mould frame
Support frame, rectangular mould frame include constitute rectangle long side the first side plate, constitute rectangle short side the second side plate with
And by the first side plate and the second side plate right-angle connecting plate connected vertically on adjacent both sides, support frame includes passing through bolt respectively
With the first crossbeam and second cross beam of the connection of corresponding first, second side plate, support frame further includes that side is horizontal with corresponding first
The right angle rack that beam or second cross beam releasable connection, the other side are fixed by foundation bolt relative to platform, support frame further include
Along the attachment beam that the width direction of rectangular mould frame extends, the both ends of attachment beam are straight with rectangular mould frame two sides respectively
Angle support releasable connection.
On the basis of above scheme, it is further improved as follows, the rectangular triangle of right angle rack, right angled triangle
Vertical edge on the outside of be fixed with the inclined plate being obliquely installed, the both ends of inclined plate are stretched out from the two sides of vertical edge respectively, two stretchings
Bolt hole is provided on end to be bolted with first crossbeam or second cross beam.The setting of inclined plate is so that bolt is in
State outside is leaked out, the dismounting of bolt is facilitated.
On the basis of above scheme, further improvement is as follows, and the upper end of the vertical edge of right angle rack is provided with level and sets
The first flange plate set, the attachment beam both ends are provided with the vertical bar section extended straight down, and vertical bar section lower end is provided with level
The second flange plate of setting, the first flange plate of right angle rack and the second flange plate of attachment beam are bolted.It facilitates
The dismounting of attachment beam and right angle rack.
On the basis of above scheme, further improvement is as follows, and attachment beam is square beam, and the vertical bar section is greater than by internal diameter
The square casing sliding sleeve of square beam outer diameter has been disposed radially threaded hole, has been installed in threaded hole on attachment beam on square casing
Holding screw.Square beam plays the role of rotation stop, and vertical bar section is slidedly assemblied on square beam by square casing, can be prefabricated according to PC
When the relative position of the width adjustment right angle rack of component, being adapted to property of attachment beam by sliding square casing to erect
Rod segment is just opposite with the position of right angle rack.
On the basis of above scheme, further improvement is as follows, and the centre of the inclined plate is mounted on right angle branch by shaft
On the vertical edge of frame.This setting rotates inclined plate, so that the micro change in location of the first side plate and the second side plate is adapted to,
Avoid the problem that there are excessive stresses after causing inclined plate not connect or connect with the first, second side plate because of position of related features.
On the basis of above scheme, further improvement is as follows, and the centre of the first side plate and the second side plate is along its length
Multiple bolts hole are arranged at intervals with, the rectangle elongated slot extended along its length is additionally provided on the outside of the first side plate and the second side plate,
The width of rectangle elongated slot is greater than the height of corresponding first crossbeam and second cross beam, and spiro keyhole position is in rectangle elongated slot.Rectangle is long
On the one hand the setting of slot facilitates the first, second crossbeam and can accurately align with the bolt hole on corresponding first, second side plate,
On the other hand can also rely on rectangle elongated slot plays certain supporting role to crossbeam, and crossbeam is easy one end when solving dismounting crossbeam
The problem of whereabouts.
On the basis of above scheme, further improvement is as follows, and sliding sleeve is gone back on the attachment beam equipped at least one side
It manages, is fixed with the column extended straight down in square tube, threaded hole has been disposed radially in square tube, has been installed with tightening in bolt hole
Screw.
Beneficial effects of the present invention: flexibly, convenient disassembly can be pre- for different PC for die assembly combination of the invention
The size requirements of component processed and the quantity and size of the first side plate of unrestricted choice and the second side plate, to realize adaptation sizes
Purpose, for traditional approach, the process-cycle of mold significantly shortens, and mold turnover is convenient, so that various aspects mention
High efficiency reduces the entire production cycle of PC prefabricated components；Secondly, mold is still damaged after repeatedly dismantling, really
Use can be repeated as many times by having protected mold, improve the utilization rate of mold, and not need transformation mold, it is only necessary to suitable according to size
When composable mold can be used, reduction mold improvement expenses and wear and tear expense reduce cost；Meanwhile the dismounting of this mold only
Once need that support frame is fixed calibration, subsequent is to organize a mould datum mark with support frame, convenient and efficient, convenient for disassembly and assembly and not
Easily there is the stuck situation of mold that existing mold occurs often；New projects' die sinking only needs to output rectangular mould frame, remaining
Component is modular universal design, still can be subsequent suitable for the use of all items, and after wall body construction construction
The construction of floor；The setting of attachment beam is so that overall structural strength is higher, bears bigger pressure when pouring also is unlikely to deform, really
The dimensional accuracy of PC prefabricated components is protected；Moreover, being blocked without using plastic film with mortar leakage prevention, mold body closing
Tightly, the use for reducing plastics consumptive material, prevents white garbage.
Detailed description of the invention
Fig. 1 is the top view of PC prefabricated components processing mold component when in use；
Fig. 2 is the partial sectional view in Fig. 1 at rectangular mould frame corner；
Fig. 3 is the partial sectional view in Fig. 1 at A；
Fig. 4 is the partial enlarged view in Fig. 3 at B；
Fig. 5 is the perspective view of right angle rack；
Fig. 6 is the side view of right angle rack；
Fig. 7 is the partial perspective view of attachment beam；
Fig. 8 is the perspective view of square tube and column；
Fig. 9 is the whole main view of attachment beam (centre, which is omitted, to be disconnected)；
Figure 10 is the partial front elevation view of the first side plate (with the second side plate)；
Figure 11 is the perspective view of right-angle connecting plate；
Figure 12 is the partial front elevation view (same to second cross beam) of first crossbeam；
In figure: 1- concrete, 2- rectangular mould frame, the first side plate of 21-, the second side plate of 22-, 23- right-angle connecting plate,
24- rectangle elongated slot, 3- support frame, 31- first crossbeam, 32- second cross beam, 33- right angle rack, 331- inclined plate, the first method of 332-
Blue plate, 34- attachment beam, 341- vertical bar section, 342- second flange plate, 343- square casing, 4- platform, 5- bolt, 6- bolt hole, 7-
Holding screw, 8- square tube, 9- column, 10- lower margin flanged plate, 20- threaded hole.
Specific embodiment
The specific embodiment of PC prefabricated components processing mold component of the invention: as shown in figs. 1-12, PC prefabricated components add
Tool and mould component includes rectangular mould frame 2 for accommodating concrete 1 and is used to support support with fixing mould frame
Frame 3, rectangular mould frame 2 include constitute rectangle long side the first side plate 21, constitute rectangle short side the second side plate 22 with
And by the first side plate 21 and the right-angle connecting plate 23 connected vertically of the second side plate 22 on adjacent both sides, support frame 3 includes difference
The first crossbeam 31 and second cross beam 32 connected by bolt 5 with corresponding first, second side plate, support frame 3 further includes side
Pass through foundation bolt 5 relative to the straight of the fixation of platform 4 with 32 releasable connection of corresponding first crossbeam 31 or second cross beam, the other side
Angle support 33, support frame 3 further include along rectangular mould frame 2 width direction extend attachment beam 34, the two of attachment beam 34
Hold 33 releasable connection of right angle rack with 2 two sides of rectangular mould frame respectively.
In the present embodiment, the rectangular triangle of right angle rack 33 is fixed on the outside of the vertical edge of right angled triangle and inclines
The inclined plate 331 being tiltedly arranged, the both ends of inclined plate 331 are stretched out from the two sides of vertical edge respectively, are provided with bolt on two extension ends
Hole 6 connect to pass through bolt 5 with first crossbeam 31 or second cross beam 32.The setting of inclined plate 331 is so that bolt 5 is in leakage and exists
Outer state facilitates the dismounting of bolt 5.The upper end of the vertical edge of right angle rack 33 is provided with horizontally disposed first flange plate
332,34 both ends of attachment beam are provided with the vertical bar section 341 extended straight down, and 341 lower end of vertical bar section is provided with horizontally disposed
The first flange plate 332 of two flanged plates 342, right angle rack 33 is connect with the second flange plate 342 of attachment beam 34 by bolt 5.
Facilitate the dismounting of attachment beam 34 Yu right angle rack 33.Attachment beam 34 is square beam, and vertical bar section 341 is greater than square beam outer diameter by internal diameter
343 sliding sleeve of square casing on the attachment beam 34, threaded hole 20 has been disposed radially on square casing 343, has been revolved in threaded hole 20
Equipped with holding screw 7.Square beam plays the role of rotation stop, and vertical bar section 341 is slidedly assemblied on square beam by square casing 343, can be with
When according to the relative position of the width adjustment right angle rack 33 of PC prefabricated components, 34 being adapted to property of attachment beam passes through sliding
Square casing 343 is to make vertical bar section 341 just opposite with the position of right angle rack 33.Pacified by shaft the centre of inclined plate 331
On the vertical edge of right angle rack 33.This setting rotates inclined plate 331, to adapt to the first side plate 21 and second side
The micro change in location of plate 22, avoids that inclined plate 331 is caused not connect or connect with the first, second side plate because of position of related features
After there are excessive stresses.The centre of first side plate 21 and the second side plate 22 is arranged at intervals with multiple bolts along its length
The outside of hole 6, the first side plate 21 and the second side plate 22 is additionally provided with the rectangle elongated slot 24 extended along its length, rectangle elongated slot 24
Width is greater than the height of corresponding first crossbeam 31 and second cross beam 32, and bolt hole 6 is located in rectangle elongated slot 24.Rectangle elongated slot 24
Setting on the one hand facilitate the first, second crossbeam can accurately on corresponding first, second side plate bolt hole 6 align,
On the other hand can also rely on rectangle elongated slot 24 plays certain supporting role to crossbeam, and crossbeam is easy one when solving dismounting crossbeam
The problem of end falls.Sliding sleeve is gone back on attachment beam 34 equipped at least one square tube 8, be fixed in square tube 8 and extend straight down
Column 9 has been disposed radially threaded hole 20 in square tube 8, holding screw 7 is installed in bolt hole 6.
When use: first by the right angle rack 33 of support frame 3, first crossbeam 31, second cross beam 32 it is relatively fixed after it is solid again
Due on platform 4, then each component of rectangular mould frame 2 is fixed relative to the crossbeam of support frame 3, then attachment beam 34 is consolidated
It is fixed；When secondary production, PC prefabricated components can be hung away after only need to removing attachment beam 34, side plate, crossbeam, right angle rack 33
It does not disassemble and remains subsequent to continue cycling through use.
Die assembly of the invention can for different PC prefabricated components size requirements and the first side plate of unrestricted choice
21 and second side plate 22 quantity and size, thus realize adaptation sizes purpose, for traditional approach, mould
The process-cycle of tool significantly shortens, and mold turnover is convenient, so that many-sided improve production efficiency, reduces the entire of PC prefabricated components
Production cycle；Secondly, mold is still damaged after repeatedly dismantling, it is ensured that mold can be repeated as many times and use, and improve mould
The utilization rate of tool, and do not need transformation mold, it is only necessary to it can be used according to the appropriately combined mold of size, reduce mold transformation
Expense and wear and tear expense, reduce cost；Meanwhile the dismounting of this mold only needs that calibration is fixed to support frame 3 for the first time, after
Continuous is a group mould datum mark with support frame 3, convenient and efficient, convenient for disassembly and assembly and be less prone to the mold card that existing mold occurs often
Dead situation；New projects' die sinking only needs to output rectangular mould frame 2, and remaining part is modular universal design, is suitable for
The use of all items, and wall body construction construction after, still can subsequent floor construction；The setting of attachment beam 34 so that
Overall structural strength is higher, bigger pressure is born when pouring also is unlikely to deform, it is ensured that the dimensional accuracy of PC prefabricated components；And
And blocked without using plastic film with mortar leakage prevention, the mold body is tight-closed, reduce the use of plastics consumptive material,
Prevent white garbage.
Claims (7)
1.PC prefabricated components processing mold component, it is characterised in that: including for accommodating concrete rectangular mould frame and
It is used to support the support frame with fixing mould frame, rectangular mould frame includes the first side plate of the long side of composition rectangle, constitutes
Second side plate of the short side of rectangle and by the first side plate and the second side plate right-angle connecting plate connected vertically on adjacent both sides,
Support frame includes the first crossbeam and second cross beam connected respectively by bolt with corresponding first, second side plate, and support frame is also
It is fixed by foundation bolt relative to platform including side with corresponding first crossbeam or second cross beam releasable connection, the other side
Right angle rack, support frame further include the attachment beam extended along the width direction of rectangular mould frame, the both ends difference of attachment beam
With the right angle rack releasable connection of rectangular mould frame two sides.
2. PC prefabricated components processing mold component according to claim 1, it is characterised in that: the right angle rack is rectangular
Triangle is fixed with the inclined plate being obliquely installed on the outside of the vertical edge of right angled triangle, and the both ends of inclined plate are respectively from vertical edge
Two sides are stretched out, and are provided with bolt hole on two extension ends to be bolted with first crossbeam or second cross beam.
3. PC prefabricated components processing mold component according to claim 2, it is characterised in that: the vertical edge of right angle rack
Upper end is provided with horizontally disposed first flange plate, and the attachment beam both ends are provided with the vertical bar section extended straight down, vertical bar
Section lower end is provided with horizontally disposed second flange plate, and the first flange plate of right angle rack and the second flange plate of attachment beam pass through
It is bolted.
4. PC prefabricated components processing mold component according to claim 3, it is characterised in that: attachment beam is square beam, described
The square casing sliding sleeve that vertical bar section is greater than square beam outer diameter by internal diameter has been disposed radially screw thread on attachment beam on square casing
Hole is installed with holding screw in threaded hole.
5. according to the described in any item PC prefabricated components processing mold components of claim 2-4, it is characterised in that: the inclined plate
Centre is mounted on the vertical edge of right angle rack by shaft.
6. PC prefabricated components processing mold component according to claim 1-4, it is characterised in that: the first side plate and
The centre of second side plate is arranged at intervals with multiple bolts hole along its length, is additionally provided with edge on the outside of the first side plate and the second side plate
The rectangle elongated slot that length direction extends, the width of rectangle elongated slot are greater than the height of corresponding first crossbeam and second cross beam, bolt
Hole is located in rectangle elongated slot.
7. PC prefabricated components processing mold component according to claim 4, it is characterised in that: also slided on the attachment beam
It is set at least one square tube, the column extended straight down is fixed in square tube, threaded hole, spiral shell have been disposed radially in square tube
Holding screw is installed in keyhole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910627966.0A CN110238945A (en) | 2019-07-12 | 2019-07-12 | A kind of PC prefabricated components processing mold component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910627966.0A CN110238945A (en) | 2019-07-12 | 2019-07-12 | A kind of PC prefabricated components processing mold component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110238945A true CN110238945A (en) | 2019-09-17 |
Family
ID=67892106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910627966.0A Pending CN110238945A (en) | 2019-07-12 | 2019-07-12 | A kind of PC prefabricated components processing mold component |
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| CN (1) | CN110238945A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03250154A (en) * | 1990-02-28 | 1991-11-07 | Shimizu Corp | Double mold frame device for manufacturing pc beam |
| CN203839798U (en) * | 2014-05-07 | 2014-09-17 | 浙江上美输配电有限公司 | Universal handcart frame structure of high tension switchgear |
| CN107599137A (en) * | 2017-10-18 | 2018-01-19 | 中建科技（北京）有限公司 | Collapsible mould component and its construction method |
| CN207415639U (en) * | 2017-07-24 | 2018-05-29 | 维拓客科技（深圳）有限公司 | Section construction mold and precast concrete |
| CN109853948A (en) * | 2019-01-30 | 2019-06-07 | 山西三建集团有限公司 | The integrated template system and mold method of the cast-in-place overhanging windowsill of secondary structure |
| CN209083020U (en) * | 2018-10-26 | 2019-07-09 | 中国电建集团山东电力建设第一工程有限公司 | A kind of recyclable foundation bolt rapid fixing |
| CN210552012U (en) * | 2019-07-12 | 2020-05-19 | 江苏君道绿色建筑科技有限公司 | PC prefabricated part mold processing subassembly |
-
2019
- 2019-07-12 CN CN201910627966.0A patent/CN110238945A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03250154A (en) * | 1990-02-28 | 1991-11-07 | Shimizu Corp | Double mold frame device for manufacturing pc beam |
| CN203839798U (en) * | 2014-05-07 | 2014-09-17 | 浙江上美输配电有限公司 | Universal handcart frame structure of high tension switchgear |
| CN207415639U (en) * | 2017-07-24 | 2018-05-29 | 维拓客科技（深圳）有限公司 | Section construction mold and precast concrete |
| CN107599137A (en) * | 2017-10-18 | 2018-01-19 | 中建科技（北京）有限公司 | Collapsible mould component and its construction method |
| CN209083020U (en) * | 2018-10-26 | 2019-07-09 | 中国电建集团山东电力建设第一工程有限公司 | A kind of recyclable foundation bolt rapid fixing |
| CN109853948A (en) * | 2019-01-30 | 2019-06-07 | 山西三建集团有限公司 | The integrated template system and mold method of the cast-in-place overhanging windowsill of secondary structure |
| CN210552012U (en) * | 2019-07-12 | 2020-05-19 | 江苏君道绿色建筑科技有限公司 | PC prefabricated part mold processing subassembly |
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