Disclosure of Invention
The invention aims to provide a pickling bath cleaning auxiliary device for a surface treatment process, which is used for overcoming the defects in the prior art.
According to the embodiment of the invention, the pickling bath cleaning auxiliary equipment for the surface treatment process comprises a cleaning bath and a device box body, wherein a separation curtain is fixedly arranged on the bottom surface of the device box body, the separation curtain completely seals the cleaning bath, a clear water cleaning space and a strong acid cleaning space are arranged on the cleaning bath, a sliding space with a downward opening is arranged at the lower side of the device box body, a sliding box body is arranged in the sliding space in a sliding mode, a moving mechanism capable of driving the sliding box body to perform cleaning switching between the clear water cleaning space and the strong acid cleaning space is arranged between the sliding box body and the device box body, a vibration sliding cavity is arranged in the sliding box body, a second sliding box body is arranged in the vibration sliding cavity in a sliding mode, telescopic rods are fixedly arranged on the bottom surface of the second sliding box body in a left-right symmetrical mode, and a placing basket for placing parts is rotatably, a cross rod is fixedly installed between the left and right telescopic rods, a pulley is rotatably installed on the cross rod, a worm gear cavity is arranged in the second sliding box body, a worm gear shaft is rotatably installed between the left and right inner walls of the worm gear cavity, a first winding drum is fixedly installed on the worm gear shaft, the first winding drum is fixedly connected with a power mechanism capable of driving the first winding drum to rotate, a first pull rope is fixedly wound on the first winding drum and penetrates through the pulley, the other side of the first pull rope is connected with the bottom surface of the second sliding box body, the first winding drum rotates to pull the first pull rope, so that the first pull rope upwards drives the placing basket to lift pickled parts, an eccentric wheel cavity is formed in the second sliding box body and is located behind the worm gear cavity, an eccentric wheel is rotatably installed in the eccentric wheel cavity, and the eccentric wheel is connected with the power mechanism, when power unit drives the eccentric wheel and rotates, make the second slide box shake about shaking the slip intracavity, exist with place the part in the basket and can be driven and shake the washing, it is equipped with and places the platform to wash the pond left side, place the platform with the clear water washs and is equipped with the auxiliary treatment mechanism that can carry out the aftertreatment to the part after the pickling on the space.
On the basis of the technical scheme, the moving mechanism further comprises a first gear cavity arranged on the device box body, a moving motor is fixedly arranged in the inner wall of the right side of the first gear cavity, a first gear is fixedly connected to the output shaft of the moving motor, a conveying cylinder shaft penetrating through the first gear cavity is rotatably arranged between the left inner wall and the right inner wall of the sliding space, a second gear is fixedly arranged on the conveying cylinder shaft and meshed with the first gear, a conveying cylinder is fixedly arranged on the conveying cylinder shaft and is provided with spiral teeth, oblique teeth are arranged on the top surface of the sliding box body, and the spiral teeth on the conveying cylinder and the oblique grooves on the sliding box body are mutually slidably arranged.
On the basis of the technical scheme, the power mechanism further comprises a switching cavity arranged between the worm gear cavity and the eccentric wheel cavity, a second gear cavity is arranged at the rear side of the switching cavity, a second switching gear is fixedly arranged in the inner wall of the front side of the second gear cavity, a third gear is fixedly arranged on an output shaft of the second switching gear, a spline shaft is rotatably arranged between the second gear cavity and the switching cavity, a fourth gear is fixedly arranged on the rear side surface of the spline shaft and meshed with the third gear, a connecting sleeve is slidably arranged on the spline shaft and is arranged with the spline shaft, a first switching gear is fixedly arranged on the rear side surface of the connecting sleeve, a second switching gear is fixedly arranged on the front side surface of the connecting sleeve, a push rod is rotatably arranged on the connecting sleeve, and a push rod space communicated with the switching cavity is arranged in the inner wall of the left side of the switching cavity, the push rod and the push rod space are installed in a sliding mode, the permanent magnet is fixedly installed on the push rod, and the electromagnet is fixedly installed in the inner wall of the rear side of the push rod space.
On the basis of the technical scheme, a worm shaft is rotatably arranged between the switching cavity and the worm gear cavity, a fifth gear is arranged on the worm shaft and can be meshed with the second switching gear, a worm is fixedly arranged on the worm shaft, a worm wheel is fixedly arranged on a worm wheel shaft, and the worm wheel is meshed with the worm.
On the basis of the technical scheme, an eccentric wheel shaft is rotatably arranged between the eccentric wheel cavity and the switching cavity, a sixth gear is fixedly arranged on the front side surface of the eccentric wheel shaft, the sixth gear can be meshed with the first switching gear, and the eccentric wheel is fixedly arranged with the eccentric wheel shaft.
On the basis of the technical scheme, the guide rods are fixedly installed on the left inner wall and the right inner wall of the vibration sliding cavity in a bilateral symmetry mode, the guide rods on the left side face of the vibration sliding cavity are four, the right side face of the vibration sliding cavity is provided with four, the guide rods are slidably installed on the second sliding box body, and springs are fixedly installed between the left side face and the right side face of the vibration sliding cavity and the left side face and the right side face of the second sliding box body.
On the basis of the technical scheme, the auxiliary treatment mechanism further comprises a pH value detector arranged in the clean water cleaning space, and a water outlet is formed in the inner wall of the rear side of the clean water cleaning space.
On the basis of the technical scheme, be equipped with the winding barrel chamber in the second slip box, fixed mounting winding motor in the first gear chamber front side inner wall, fixed mounting second winding barrel on the winding motor output shaft, fixed winding second stay cord on the second winding barrel, the second stay cord with place the trailing flank fixed connection of basket, place fixed mounting side platform on the bench face, be equipped with the blast fan that can weather the part on the side platform, be equipped with the adsorption space of opening downwards on the device bottom of the case face, sliding mounting medicine fill in the adsorption space, the splendid attire can absorb the alkaline chemical of acid volatile substance in the medicine fill.
The invention has the beneficial effects that: the invention can facilitate workers to put parts into the cleaning tank, can isolate the cleaning tank from the outside, is provided with the medicine hopper, and the medicine hopper is filled with alkaline chemicals capable of absorbing strong acid gas to neutralize volatilized acid gas, so that the working environment of the workers is improved, and the cleaning work does not need manual transfer.
Can send into the part after wasing, shake abluent part, make the cinder or other impurity that come under the washing in the washing pond can be shaken, make abluent effect can be better, can directly pour the part after the washing is accomplished, increase work efficiency, be worth promoting.
Detailed Description
The invention will now be described in detail with reference to fig. 1-4, for convenience of description, the following orientations will now be defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
Referring to fig. 1-4, an auxiliary cleaning device for a pickling bath used in a surface treatment process according to an embodiment of the present invention includes a cleaning bath 10 and a device box 22, a separating curtain 20 is fixedly installed on a bottom surface of the device box 22, the separating curtain 20 completely seals the cleaning bath 10, a clean water cleaning space 45 and a strong acid cleaning space 12 are provided on the cleaning bath 10, a sliding space 23 with a downward opening is provided on a lower side of the device box 22, a sliding box 30 is slidably installed in the sliding space 23, a moving mechanism 80 capable of driving the sliding box 30 to perform cleaning switching between the clean water cleaning space 45 and the strong acid cleaning space 12 is provided between the sliding box 30 and the device box 22, a vibrating sliding cavity 27 is provided in the sliding box 30, a second sliding box 30 is slidably installed in the vibrating sliding cavity 27, and telescopic rods 15 are fixedly installed on a bottom surface of the second sliding box 30 in a left-right symmetric manner, a placing basket 13 for placing parts is rotatably arranged between the left and right telescopic rods 15, a cross rod 16 is fixedly arranged between the left and right telescopic rods 15, a pulley 17 is rotatably arranged on the cross rod 16, a worm gear cavity 31 is arranged in the second sliding box 30, a worm gear shaft 34 is rotatably arranged between the left and right inner walls of the worm gear cavity 31, a first winding drum 36 is fixedly arranged on the worm gear shaft 34, a power mechanism 81 capable of driving the first winding drum 36 to rotate is fixedly connected to the first winding drum 36, a first pull rope 18 is fixedly wound on the first winding drum 36, the first pull rope 18 passes through the pulley 17, the other side of the first pull rope 18 is connected with the bottom surface of the second sliding box 30, the first winding drum 36 rotates to pull the first pull rope 18, so that the first pull rope 18 upwards drives the placing basket 13 to lift parts for pickling, an eccentric wheel cavity 49 is arranged at the rear side of the worm gear cavity 31 in the second sliding box 30, the eccentric wheel 50 is rotatably installed in the eccentric wheel cavity 49, the eccentric wheel 50 is connected with the power mechanism 81, when the power mechanism 81 drives the eccentric wheel 50 to rotate, the second sliding box body 30 vibrates left and right in the vibration sliding cavity 27, parts in the placing basket 13 can be driven to vibrate and clean, the placing table 43 is arranged on the left side of the cleaning pool 10, and the placing table 43 and the clean water cleaning space 45 are provided with auxiliary processing mechanisms 82 capable of performing post-processing on the pickled parts.
In addition, in one embodiment, the moving mechanism 80 further includes a first gear chamber 37 disposed on the device housing 22, a moving motor 40 is fixedly mounted in a right inner wall of the first gear chamber 37, a first gear 38 is fixedly connected to an output shaft of the moving motor 40, a transfer cylinder shaft 24 penetrating through the first gear chamber 37 is rotatably mounted between left and right inner walls of the sliding space 23, a second gear 39 is fixedly mounted on the transfer cylinder shaft 24, the second gear 39 is engaged with the first gear 38, a moving transfer cylinder 25 is fixedly mounted on the transfer cylinder shaft 24, helical teeth are disposed on the moving transfer cylinder 25, helical teeth are disposed on a top surface of the sliding housing 30, the helical teeth on the moving transfer cylinder 25 and the helical grooves on the sliding housing 30 are slidably mounted with each other, when the moving motor 40 is activated, the moving motor 40 drives the first gear 38 to rotate, the first gear 38 rotates to drive the second gear 39 to rotate, the second gear 39 rotates to drive the movable transfer drum 25 to rotate, and the movable transfer drum 25 rotates to enable the sliding box 30 to slide left and right.
In addition, in one embodiment, the power mechanism 81 further includes a switching chamber 62 disposed between the worm gear chamber 31 and the eccentric wheel chamber 49, a second gear chamber 52 is disposed at the rear side of the switching chamber 62, a second switching gear 64 is fixedly mounted in the inner wall of the front side of the second gear chamber 52, a third gear 53 is fixedly mounted on the output shaft of the second switching gear 64, a spline shaft 56 is rotatably mounted between the second gear chamber 52 and the switching chamber 62, a fourth gear 55 is fixedly mounted on the rear side of the spline shaft 56, the fourth gear 55 is engaged with the third gear 53, a connecting sleeve 21 is slidably mounted on the spline shaft 56, the connecting sleeve 21 is spline-mounted with the spline shaft 56, a first switching gear 60 is fixedly mounted on the rear side of the connecting sleeve 21, a second switching gear 64 is fixedly mounted on the front side of the connecting sleeve 21, and a push rod 65 is slidably mounted on the connecting sleeve 21, a push rod space 58 communicated with the switching cavity 62 is arranged in the inner wall of the left side of the switching cavity 62, the push rod 65 is slidably mounted with the push rod space 58, a permanent magnet 59 is fixedly mounted on the push rod 65, an electromagnet 57 is fixedly mounted in the inner wall of the rear side of the push rod space 58, when the power gear 54 is started, the power gear 54 can drive the first switching gear 60 and the second switching gear 64 to rotate, the electromagnet 57 is electrified, the electromagnet 57 can attract the permanent magnet 59, the permanent magnet 59 drives the push rod 65 and the connecting sleeve 21 to move backwards, the first switching gear 60 and the second switching gear 64 move backwards, the electromagnet 57 is electrified reversely, and the electromagnet 57 can drive the first switching gear 60 and the second switching gear 64 to move forwards.
In addition, in one embodiment, a worm shaft 33 is rotatably installed between the switching chamber 62 and the worm gear chamber 31, a fifth gear 63 is disposed on the worm shaft 33, the fifth gear 63 can be meshed with the second switching gear 64, a worm 32 is fixedly installed on the worm shaft 33, a worm wheel 35 is fixedly installed on the worm wheel shaft 34, the worm wheel 35 is meshed with the worm 32, when the first switching gear 60 and the second switching gear 64 move forward, the second switching gear 64 is meshed with the fifth gear 63, the power gear 54 can rotate the worm shaft 33, the worm shaft 33 rotates the worm 32, the worm 32 rotates the worm wheel 35, the worm wheel 35 rotates the worm wheel shaft 34, and the worm wheel shaft 34 rotates the first winding drum 36 to wind the first rope 18.
In addition, in one embodiment, an eccentric shaft 51 is rotatably installed between the eccentric chamber 49 and the switching chamber 62, a sixth gear 61 is fixedly installed on the front side surface of the eccentric shaft 51, the sixth gear 61 can be engaged with the first switching gear 60, the eccentric 50 is fixedly installed on the eccentric shaft 51, when the first switching gear 60 and the second switching gear 64 move backward, the first switching gear 60 is engaged with the sixth gear 61, the second switching gear 64 can drive the sixth gear 61 to rotate, the sixth gear 61 rotates to drive the eccentric 50 to rotate, and the eccentric 50 rotates to enable the second sliding box 30 to vibrate left and right in the vibration sliding chamber 27.
In addition, in one embodiment, the left and right inner walls of the vibration sliding cavity 27 are provided with four guide rods 28, the left side surface of the vibration sliding cavity 27 is provided with four guide rods 28, the right side surface of the vibration sliding cavity 27 is provided with four guide rods 28, the guide rods 28 are slidably mounted with the second sliding box body 30, the left and right inner walls of the vibration sliding cavity 27 and the left and right side surfaces of the second sliding box body 30 are provided with springs 29, and when the second sliding box body 30 vibrates, the guide rods 28 can guide the second sliding box body 30.
In addition, in one embodiment, the auxiliary treating mechanism 82 further includes a ph detector 44 disposed in the clean water cleaning space 45, a water outlet 11 is disposed in the inner wall of the clean water cleaning space 45 on the rear side, the pickled parts are sent to the clean water cleaning space 45 for cleaning, the ph detector 44 detects the ph of the cleaning water in the clean water cleaning space 45, and when the acidity of the cleaning water is too high, the water outlet 11 discharges the water.
In addition, in an embodiment, a winding drum cavity 47 is provided in the second sliding box 30, the winding motor 14 is fixedly installed in the inner wall of the front side of the first gear cavity 37, the second winding drum 48 is fixedly installed on the output shaft of the winding motor 14, the second pulling rope 19 is fixedly wound on the second winding drum 48, the second pulling rope 19 is fixedly connected with the rear side surface of the placing basket 13, the side table 41 is fixedly installed on the top surface of the placing table 43, the side table 41 is provided with a blowing fan 42 capable of drying the parts, the bottom surface of the device box 22 is provided with an adsorption space 66 with a downward opening, a medicine bucket 67 is slidably installed in the adsorption space 66, the medicine bucket 67 contains alkaline chemical medicines capable of absorbing acidic volatile matters, after the parts are cleaned in the clean water cleaning space 45, the sliding box 30 continues to move to the left side to start the winding motor 14, the winding motor 14 drives the second winding drum 48 to wind the second pulling rope 19, the second pulling rope 19 pulls the placing basket 13, the cleaned parts are placed on the placing table 43, the blowing fan 42 blows the cleaned parts to dry, and the alkaline chemicals in the chemical hopper 67 can absorb the acidic volatile matters.
When the moving motor 40 is started, the moving motor 40 drives the moving transfer cylinder 25 to rotate, the moving transfer cylinder 25 rotates to enable the sliding box body 30 to slide left and right, when the part is lifted up and down, the electromagnet 57 can drive the first switching gear 60 and the second switching gear 64 to move forward, the second switching gear 64 is meshed with the fifth gear 63, the power gear 54 is started, the power gear 54 can drive the first winding drum 36 to rotate to wind the first pull rope 18, after the parts enter the strong acid cleaning space 12, the electromagnet 57 drives the push rod 65 and the connecting sleeve 21 to move backwards, so that the first switching gear 60 and the second switching gear 64 move backwards, after the power gear 54 is started, the power gear 54 can drive the eccentric wheel 50 to rotate, the eccentric wheel 50 rotates so that the second sliding box body 30 can vibrate left and right in the vibration sliding cavity 27,
the parts after the pickling are sent to the clean water cleaning space 45 to be cleaned, when the parts are cleaned in the clean water cleaning space 45, the sliding box body 30 continues to move to the left side, the winding motor 14 is started, the winding motor 14 drives the second winding drum 48 to wind the second pull rope 19, the second pull rope 19 pulls the placing basket 13, the cleaned parts are poured on the placing table 43, the air blowing fan 42 blows the parts to be dry, and the alkaline chemical in the medicine hopper 67 can absorb acidic volatile matters.
The invention has the beneficial effects that: the invention can facilitate workers to put parts into the cleaning tank, can isolate the cleaning tank from the outside, is provided with the medicine hopper, and the medicine hopper is filled with alkaline chemicals capable of absorbing strong acid gas to neutralize volatilized acid gas, so that the working environment of the workers is improved, and the cleaning work does not need manual transfer.
Can send into the part after wasing, shake abluent part, make the cinder or other impurity that come under the washing in the washing pond can be shaken, make abluent effect can be better, can directly pour the part after the washing is accomplished, increase work efficiency, be worth promoting.
It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.