CN110228725B - Automatic paying out machine protection control system - Google Patents
Automatic paying out machine protection control system Download PDFInfo
- Publication number
- CN110228725B CN110228725B CN201910485406.6A CN201910485406A CN110228725B CN 110228725 B CN110228725 B CN 110228725B CN 201910485406 A CN201910485406 A CN 201910485406A CN 110228725 B CN110228725 B CN 110228725B
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- China
- Prior art keywords
- machine
- control
- switch
- paying
- automatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/036—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
Abstract
The invention discloses a protection control system of an automatic paying-off machine, which comprises a protection cabinet, the automatic paying-off machine and a system control unit, wherein a paying-off roller mechanism matched with the automatic paying-off machine is arranged in the protection cabinet, two positioning rollers are arranged at the position, close to the top, of the protection cabinet, the two positioning rollers are arranged at the same height position in the protection cabinet, the system control unit comprises a paying-off machine control module, a paying-off machine detection module, a cabinet door detection module and a central processor, the paying-off machine control module comprises a control master switch, the paying-off machine detection module comprises an infrared sensor and a temperature sensor, and the cabinet door detection module comprises a control line box and a control branch switch. According to the invention, the mode that the protection cabinet is combined with the mode that the cabinet door is opened and closed to start the automatic paying-off machine is adopted, so that the wire is prevented from being broken in the automatic paying-off process to hurt workers, and the wire is suddenly broken to hurt the workers when the workers enter the protection cabinet.
Description
Technical Field
The invention relates to the technical field of automatic paying-off machine protection, in particular to a protection control system of an automatic paying-off machine.
Background
In rubber belt production process, some needs add partial line in rubber belt, online surface increases rubber base material, thereby processing forms the rubber belt, however, automatic paying out machine is in this manufacturing, emit the line, because the unwrapping wire in-process, need tighten the line state, work under this state, because frictional effect or mechanical equipment self problem, cause the line fracture easily, after the line fracture, because the line is in before in the state of tightening and the line has certain elasticity, get rid of surrounding staff easily, there is great potential safety hazard, consequently, use the protection cabinet to protect automatic paying out machine mostly now, however automatic paying out machine is inside the protection cabinet, be not convenient for operate, when the staff will protect the cabinet and open the maintenance, run into the circuit fracture and lead to the staff injured easily.
Therefore, it is necessary to provide a protection control system for an automatic paying-off machine to solve the above problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a protection control system of an automatic paying-off machine, which prevents a wire from being broken and injuring workers in the automatic paying-off process and prevents the wire from being suddenly broken and injuring the workers when the workers enter a protection cabinet by using a mode that a protection cabinet is combined with a cabinet door to open and close the automatic paying-off machine so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a protection control system of an automatic paying-off machine comprises a protection cabinet, the automatic paying-off machine and a system control unit, a pay-off roller mechanism matched with an automatic pay-off machine is arranged in the protective cabinet, two positioning rollers are arranged at the position, close to the top, of the protective cabinet, the two positioning rollers are arranged at the same height position in the protective cabinet, the system control unit comprises a paying-off machine control module, a paying-off machine detection module, a cabinet door detection module and a central processing unit, the control module of the paying-off machine comprises a control main switch, the detection module of the paying-off machine comprises an infrared sensor and a temperature sensor, the cabinet door detection module comprises a control wire box and a control branch switch, a rotary column is rotatably connected inside the control wire box, the rotary column is characterized in that one end of the rotary column penetrates through the bottom of the control line box and extends to the outside, the adjusting rod is fixedly sleeved on the outside, and the torsion spring and the switch contact are sleeved at one end of the rotary column, which is located inside the control line box.
Preferably, the number of the control line boxes is two, the two control line boxes are arranged on one side, close to the cabinet door, of the top of the protection cabinet, and one section of the adjusting rod extends to the position, close to the cabinet door, of the cabinet door.
Preferably, the temperature sensor is arranged at the position of a pay-off roller mechanism of the automatic pay-off machine, and the infrared sensor is arranged between the two positioning rollers.
Preferably, two switch contacts are arranged in a series circuit, and a series circuit is formed between the two switch contacts and the control main switch.
Preferably, the control branch switch adopts three-phase button switch, the control branch switch includes cabinet door switch control button, test switch control button and stop button, the control master switch is through test switch control button and automatic paying out machine constitution series circuit, the control master switch is through cabinet door switch control button, two shift knob and automatic paying out machine constitution series circuit.
Based on the use method of the protection control system of the automatic pay-off machine, the method comprises the following steps:
s1: when the automatic paying-off machine is normally detected and maintained, the control main switch is started, then the test switch control button is pressed, so that the control main switch and the automatic paying-off machine form a series circuit through the test switch control button, the automatic paying-off machine is directly started in the protection cabinet, and the automatic paying-off machine is subjected to test inspection;
s2: when the automatic paying-off machine needs to be used normally, the control main switch is started, then the cabinet door control button is pressed, the automatic testing machine is controlled by closing the cabinet doors of the protection cabinet, two cabinet doors are closed outside the protection cabinet, so that the cabinet doors push the adjusting rods to rotate, the switch contacts on the rotary columns are closed, the control main switch passes through the cabinet door switch control button, the two switch buttons and the automatic paying-off machine to form a series circuit, and the automatic paying-off machine is used normally;
s3: when the cabinet door is opened by a worker, the switch contact is disconnected, so that the current is cut off, the automatic paying-off machine is stopped, and the worker is prevented from entering the protection cabinet to cause the wire of the automatic paying-off machine to be broken to hurt the worker;
s4: when the external wire of the automatic paying-off machine is disconnected, the wire between the two paying-off rollers is loosened, and the wire is in a detection line motion state by the infrared sensor, information is sent to the central processing unit, so that the central processing unit controls the main switch to be closed, and the automatic paying-off machine is automatically stopped;
s5: when the automatic paying-off machine is used for a long time without stopping, the temperature of the paying-off roller mechanism is detected through the temperature sensor, and when the temperature reaches the upper limit, a signal is sent to the central processing unit, so that the central processing unit controls the automatic paying-off machine to stop.
The invention has the technical effects and advantages that:
1. combine the cabinet door to open the mode of closing the automatic paying out machine of start-up through using the protection cabinet, make automatic paying out machine protect in the protection cabinet, prevent the in-process central line fracture of automatic unwrapping wire, injure the staff to and during the staff got into the protection cabinet, the staff was injure to the line snap fracture.
2. Through combining control branch switch and cabinet door switch, be favorable to testing the detection at the inside automatic paying out machine of protection cabinet, be convenient for the user switch over automatic paying out machine's protection and experimental mode.
3. Through being equipped with paying out machine detection module, be favorable to detecting the paying out machine, prevent that the pay out machine from continuing the operation after the line fracture, lead to automatic paying out machine line winding to prevent that the high temperature from leading to the line easily to split.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the control box structure of the present invention;
FIG. 3 is a system diagram of the overall architecture of the present invention;
FIG. 4 is a flow chart of the overall structure of the present invention;
fig. 5 is a circuit diagram of the overall structure of the present invention.
In the figure: 1. a protective cabinet; 2. an automatic paying out machine; 3. a system control unit; 4. a pay-off roller mechanism; 5. a positioning roller; 6. a control module of the pay-off machine; 7. a pay-off machine detection module; 8. a cabinet door detection module; 9. a central processing unit; 10. controlling a master switch; 11. an infrared sensor; 12. a temperature sensor; 13. a control wire box; 14. controlling the branch switch; 15. rotating the column; 16. adjusting a rod; 17. a torsion spring; 18. a switch contact; 19. a cabinet door switch control button; 20. a test switch control button; 21. a stop button.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
according to the protection control system of the automatic paying-off machine shown in the figures 1-5, the protection control system comprises a protection cabinet 1, the automatic paying-off machine 2 and a system control unit 3, wherein a paying-off roller mechanism 4 matched with the automatic paying-off machine 2 is arranged inside the protection cabinet 1, two positioning rollers 5 are arranged at the position, close to the top, of the protection cabinet 1, the wire is conveyed to the outside of the protection cabinet 1 through the two positioning rollers 5, the two positioning rollers 5 are arranged at the same height position inside the protection cabinet 1 and are beneficial to quickly detecting the circuit state when the wire is broken through the same height arrangement, the system control unit 3 comprises a paying-off machine control module 6, a paying-off machine detection module 7, a cabinet door detection module 8 and a central processor 9, the paying-off machine detection module 7 is beneficial to detecting the paying-off machine, and the paying-off machine is prevented from continuously, the wire winding of the automatic paying-off machine 2 is caused, the wire is prevented from being easily broken due to overhigh temperature, the control module 6 of the paying-off machine comprises a control main switch 10, the detection module 7 of the paying-off machine comprises an infrared sensor 11 and a temperature sensor 12, the cabinet door detection module 8 comprises a control wire box 13 and a control branch switch 14, a rotary column 15 is rotatably connected inside the control wire box 13, one end of the rotary column 15 penetrates through the bottom of the control wire box 13 and extends to the outside to be fixedly sleeved with an adjusting rod 16, one end of the rotary column 15, which is positioned inside the control wire box 13, is sleeved with a torsion spring 17 and a switch contact 18, the automatic paying-off machine 2 is started by using the protection cabinet 1 and combining the mode that the cabinet door is opened and closed, so that the automatic paying-off machine 2 is protected in the protection cabinet 1, the wire is prevented from being, the sudden breakage of the wire injures the staff.
Further, in the above technical scheme, the number of the control line boxes 13 is two, two the control line boxes 13 are located at one side of the top of the protection cabinet 1 close to the cabinet door, one section of the adjusting rod 16 extends to the position where the cabinet door is closed, and the control branch switch 14 is combined with the cabinet door switch, so that the automatic paying-off machine 2 is favorably tested inside the protection cabinet 1, and the garrulous user can conveniently switch the protection and test modes of the automatic paying-off machine 2.
Further, in the above technical solution, the temperature sensor 12 is located at the position of the pay-off roller mechanism 4 of the automatic pay-off machine 2, and the infrared sensor 11 is located between the two positioning rollers 5.
Further, in the above technical solution, the two switch contacts 18 are arranged in a series circuit, and a series circuit is formed between the two switch contacts 18 and the control main switch 10.
Further, in the above technical scheme, the control branch switch 14 adopts a three-phase button switch, the control branch switch 14 includes a cabinet door switch control button 19, a test switch control button 20 and a stop button 21, the control main switch 10 forms a series circuit with the automatic paying-off machine 2 through the test switch control button 20, and the control main switch 10 forms a series circuit with the automatic paying-off machine 2 through the cabinet door switch control button 19, the two switch buttons.
Based on the use method of the protection control system of the automatic paying-off machine 2, the method comprises the following steps:
s1: when the automatic paying-off machine 2 is normally detected and maintained, the control main switch 10 is started, then the test switch control button 20 is pressed, so that the control main switch 10 and the automatic paying-off machine 2 form a series circuit through the test switch control button 20, the automatic paying-off machine 2 is directly started inside the protection cabinet 1, and the automatic paying-off machine 2 is subjected to test and inspection;
s2: when the automatic paying-off machine 2 needs to be used normally, the control main switch 10 is started, then the cabinet door control button is pressed, the automatic testing machine is controlled by closing the cabinet doors of the protection cabinet 1, two cabinet doors are closed outside the protection cabinet 1, so that the cabinet doors push the adjusting rods 16 to rotate, the switch contacts 18 on the rotary columns 15 are closed, the control main switch 10 and the automatic paying-off machine 2 form a series circuit through the cabinet door switch control button 19, the two switch buttons and the automatic paying-off machine 2, and the automatic paying-off machine 2 is used normally;
s3: when the cabinet door is opened by a worker, the switch contact 18 is disconnected, so that the current is cut off, the automatic paying-off machine 2 is stopped, and the worker is prevented from entering the protection cabinet 1 to cause the wire of the automatic paying-off machine 2 to break and hurt the worker;
s4: when the external wire of the automatic paying-off machine 2 is disconnected, the infrared sensor 11 detects the wire motion state due to the fact that the wire between the two paying-off rollers is loose, information is sent to the central processing unit 9, the central processing unit 9 controls the main switch 10 to be closed, and the automatic paying-off machine 2 is automatically stopped;
s5: when the automatic paying-off machine 2 is used for a long time without stopping, the temperature of the paying-off roller mechanism 4 is detected through the temperature sensor 12, and when the temperature reaches the upper limit, a signal is sent to the central processor 9, so that the central processor 9 controls the automatic paying-off machine 2 to stop.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. The utility model provides an automatic paying out machine protection control system, includes protection cabinet (1), automatic paying out machine (2) and system control unit (3), its characterized in that: the protection cabinet (1) is internally provided with a pay-off roller mechanism (4) matched with an automatic pay-off machine (2), the protection cabinet (1) is provided with two positioning rollers (5) close to the top position, the two positioning rollers (5) are arranged at the same height position inside the protection cabinet (1), a system control unit (3) comprises a pay-off machine control module (6), a pay-off machine detection module (7), a cabinet door detection module (8) and a central processing unit (9), the pay-off machine control module (6) comprises a control master switch (10), the pay-off machine detection module (7) comprises an infrared sensor (11) and a temperature sensor (12), the cabinet door detection module (8) comprises a control wire box (13) and a control branch switch (14), the control wire box (13) is internally and rotatably connected with a rotary column (15), one end of the rotary column (15) penetrates through the bottom of the control wire box (13) and extends to the outside to be fixedly sleeved with, one end of the rotary column (15) positioned in the control wire box (13) is sleeved with a torsion spring (17) and a switch contact (18);
the control branch switch (14) is a three-phase button switch, the control branch switch (14) comprises a cabinet door switch control button (19), a test switch control button (20) and a stop button (21), the control main switch (10) and the automatic paying-off machine (2) form a series circuit through the test switch control button (20), and the control main switch (10) and the automatic paying-off machine (2) form a series circuit through the cabinet door switch control button (19), two switch contacts and the automatic paying-off machine (2);
the use method comprises the following steps:
s1: when the automatic paying-off machine (2) is normally detected and maintained, the control main switch (10) is started, then the test switch control button (20) is pressed, so that the control main switch (10) and the automatic paying-off machine (2) form a series circuit through the test switch control button (20), the automatic paying-off machine (2) is directly started in the protection cabinet (1), and the automatic paying-off machine (2) is tested and checked;
s2: when the automatic paying-off machine (2) needs to be used normally, the control main switch (10) is started, then the cabinet door control button is pressed, the automatic testing machine is controlled by closing the cabinet doors of the protection cabinet (1), two cabinet doors are closed outside the protection cabinet (1), so that the cabinet doors push the adjusting rods (16) to rotate, switch contacts (18) on the rotary columns (15) are closed, the control main switch (10) passes through the cabinet door switch control button (19), the two switch contacts and the automatic paying-off machine (2) form a series circuit, and the automatic paying-off machine (2) is used normally;
s3: when the cabinet door is opened by a worker, the switch contact (18) is disconnected, so that the current is cut off, the automatic paying-off machine (2) is stopped, and the worker is prevented from entering the protection cabinet (1) to cause the wire of the automatic paying-off machine (2) to break and hurt the worker;
s4: when the external wire of the automatic paying-off machine (2) is disconnected, the infrared sensor (11) detects the wire motion state due to the fact that the wire between the two paying-off rollers is loosened, information is sent to the central processing unit (9), the central processing unit (9) closes the control main switch (10), and the automatic paying-off machine (2) is automatically stopped;
s5: when the automatic paying-off machine (2) is used for a long time without stopping, the temperature of the paying-off roller mechanism (4) is detected through the temperature sensor (12), and when the temperature reaches the upper limit, a signal is sent to the central processing unit (9), so that the central processing unit (9) controls the automatic paying-off machine (2) to stop.
2. The automatic paying-off machine protection control system as claimed in claim 1, wherein: the number of the control line boxes (13) is two, the two control line boxes (13) are arranged on one side, close to the cabinet door, of the top of the protection cabinet (1), and one end of the adjusting rod (16) extends to the position, close to the cabinet door, of the cabinet door.
3. The automatic paying-off machine protection control system as claimed in claim 1, wherein: the temperature sensor (12) is arranged at the position of a pay-off roller mechanism (4) of the automatic pay-off machine (2), and the infrared sensor (11) is arranged between the two positioning rollers (5).
4. The automatic paying-off machine protection control system as claimed in claim 1, wherein: the two switch contacts (18) are arranged in a series circuit, and a series circuit is formed between the two switch contacts (18) and the control main switch (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910485406.6A CN110228725B (en) | 2019-06-05 | 2019-06-05 | Automatic paying out machine protection control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910485406.6A CN110228725B (en) | 2019-06-05 | 2019-06-05 | Automatic paying out machine protection control system |
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| Publication Number | Publication Date |
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| CN110228725A CN110228725A (en) | 2019-09-13 |
| CN110228725B true CN110228725B (en) | 2021-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910485406.6A Active CN110228725B (en) | 2019-06-05 | 2019-06-05 | Automatic paying out machine protection control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2009127704A (en) * | 2006-12-18 | 2011-01-27 | Алкан Пэкэджинг Флексибл Франс (Fr) | EASY-RELEASABLE CLIPPING ASSEMBLY |
| CN207329876U (en) * | 2017-09-07 | 2018-05-08 | 重庆佳熹电子科技有限公司 | A kind of carrier band forming machine of band protection structure |
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|---|---|---|---|---|
| KR200418696Y1 (en) * | 2006-03-27 | 2006-06-14 | 여상현 | wire rewinding apparatus |
| CN202953617U (en) * | 2012-11-27 | 2013-05-29 | 兴宁市金雁电工有限公司 | Fine wire drawing machine taking-up safety protection device |
| CN105106987B (en) * | 2015-07-27 | 2017-12-01 | 重庆妙坤生物科技有限责任公司 | A kind of high temperature and ultraviolet-ray sterilizing cabinet |
| CN207774460U (en) * | 2018-01-22 | 2018-08-28 | 陈文春 | A kind of intelligent and safe cable automatic winding storing compartment |
| CN108263909A (en) * | 2018-01-30 | 2018-07-10 | 佛山伊贝尔科技有限公司 | A kind of intelligent production line of bobbin-winding machine weaving |
| CN208425721U (en) * | 2018-03-08 | 2019-01-25 | 梁毅 | A kind of ultraviolet ray spot sterilization Household shoe cabinet |
| CN109335861A (en) * | 2018-08-28 | 2019-02-15 | 泰州洛克电子有限公司 | A kind of special cable coiling device |
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2019
- 2019-06-05 CN CN201910485406.6A patent/CN110228725B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2009127704A (en) * | 2006-12-18 | 2011-01-27 | Алкан Пэкэджинг Флексибл Франс (Fr) | EASY-RELEASABLE CLIPPING ASSEMBLY |
| CN207329876U (en) * | 2017-09-07 | 2018-05-08 | 重庆佳熹电子科技有限公司 | A kind of carrier band forming machine of band protection structure |
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| CN110228725A (en) | 2019-09-13 |
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