CN110228683B - Adaptive conveying device - Google Patents
Adaptive conveying device Download PDFInfo
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- CN110228683B CN110228683B CN201910492950.3A CN201910492950A CN110228683B CN 110228683 B CN110228683 B CN 110228683B CN 201910492950 A CN201910492950 A CN 201910492950A CN 110228683 B CN110228683 B CN 110228683B
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- Prior art keywords
- crawler
- sawtooth
- conveying device
- power device
- bottom plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
- Handcart (AREA)
Abstract
The invention provides an adaptive conveying device which comprises a fixing device, wherein the fixing device is used for supporting the whole conveying device and comprises a bottom plate, bottom layer balls are uniformly distributed on the top of the bottom plate, a crawler conveying device is supported on the top of the bottom layer balls, and the bottom layer balls are limited and fixed in the bottom area of the bottom plate through a limiting baffle plate structure; and a power device shell for protecting the crawler belt conveying device is arranged on the periphery of the crawler belt conveying device. The device can change the modeling of the transportation surface of the transportation device, the transportation length, the width and the transportation speed within a certain range, thereby achieving the adaptive effect of improving the weight and the volume of the transportation device on the carrier and transporting terrain, gradient and transportation distance.
Description
Technical Field
The invention relates to the field of conveying devices, in particular to an adaptive conveying device which is mainly suitable for temporarily conveying complex transportation conditions of different weights, areas, gradients, terrains, distances and the like.
Background
The conveyer belt often appears wearing and tearing, fish tail, damage, overlap joint position fracture scheduling problem, the damage of conveyer belt has not only been accelerated to the appearance of these equipment problems, causes leaking of material moreover to spill and waste, and after the conveyer belt equipment problem appeared usually, the enterprise all through sewing up, heating vulcanization or scrap the renewal, the equipment problem of solution that these modes can not be fine, scrap the renewal and has caused the rise of equipment purchasing cost more. In addition, the existing manufacturing technology cannot improve the large volume, is not easy to carry and build and can be quickly repaired on site.
These conveying equipment can not simply build the repair, and the transportation demand in the face of special circumstances such as slope, landslide can not carry out special needs adaptability to each kind of condition and change.
Disclosure of Invention
The invention aims to provide an adaptive transportation device capable of being temporarily assembled, aiming at the defects that transportation measures in emergency at present cannot adaptively change transportation modes according to transportation requirements, a large-scale frame needs to be constructed, time consumption is extremely long, in-situ operation cannot be carried out under the condition of no overhead, and the like, the device is designed autonomously, and the adaptive effect of improving the weight, the volume, the transportation terrain, the gradient and the transportation distance of a transportation device on a carrier can be achieved by utilizing the device to change the shape, the transportation length, the transportation width and the transportation speed of the transportation device within a certain range.
In order to achieve the technical features, the invention is realized as follows: an adaptive conveying device comprises a fixing device for supporting the whole conveying device, wherein the fixing device comprises a bottom plate, bottom layer balls are uniformly distributed on the top of the bottom plate, a crawler conveying device is supported on the top of the bottom layer balls, and the bottom layer balls are limited and fixed in the bottom area of the bottom plate through a limiting baffle structure; and a power device shell for protecting the crawler belt conveying device is arranged on the periphery of the crawler belt conveying device.
The crawler conveying device comprises a plurality of sawtooth rollers which are arranged in parallel, smooth rollers are arranged between every two adjacent sawtooth rollers, the sawtooth rollers are in meshing transmission with crawler gears arranged on the inner side wall of the crawler, and the outer extending shaft ends of the sawtooth rollers are connected with a power device used for driving the sawtooth rollers to rotate.
The power device comprises an induction motor, an output shaft of the induction motor is fixedly connected with an outward extending shaft end of the sawtooth drum, the induction motor is arranged in a motor limiting area formed between the limiting baffle structure and the shell of the power device, and the induction motor is electrically connected with a storage battery for providing electric energy.
The limiting baffle structure comprises a transverse clamping groove and a longitudinal clamping groove which are processed on the bottom plate, a transverse elastic baffle is fixedly mounted on the transverse clamping groove, and a longitudinal elastic baffle is fixedly mounted on the longitudinal clamping groove.
The sawtooth roller is a solid metal round pipe, the surface of the sawtooth roller is processed into a gear shape through a process, the length and the maximum diameter of the sawtooth roller are the same as those of the smooth roller, and two ends of the axis are provided with outward extending shaft ends which are connected with a power device.
The smooth roller is a smooth surface formed by processing the outer surface of a hollow metal round pipe, the length and the maximum diameter of the smooth roller are the same as those of the sawtooth roller, and the sawtooth roller and the smooth roller are arranged on the inner side of the crawler-type gear at intervals.
The crawler belt adopts an annular plastic conveyor belt, and the outer surface of the crawler belt is provided with grains; the outer side of the crawler-type gear is a smooth annular surface and is attached to the inner surface of the crawler, the inner side of the crawler-type gear is a tooth-shaped structure, and the tooth-shaped size of the crawler-type gear is matched with that of the sawtooth roller.
The shell of the power device is made of ABS plastic plate, and a motor limiting area is arranged in the shell; the motor limiting area is arranged inside the shell of the power device, and the size of the motor limiting area is matched with the shape of the three-phase induction motor.
The bottom plate is made of a rectangular ABS plastic plate and is provided with a grid baffle plate with certain thickness and hardness and good elasticity and bending performance; and the limiting baffle plate is structurally provided with a shaft hole matched with the outward extending shaft end.
The outer wall of the power device shell is provided with a connecting buckle structure for assembling and connecting the whole device, the connecting buckle structure comprises a connecting buckle processed on the outer wall of the power device shell, and the connecting buckle is matched with the clamping groove; the bottom end face of the bottom plate of the fixing device is fixedly provided with a telescopic bracket or a high-strength sucker.
The invention has the following beneficial effects:
1. the crawler belt is designed into a deformable type for the first time, a novel transportation device is innovatively invented, the limitation of the power size of the transportation technology is broken, the adaptability of the transportation device in the face of the weight, the volume and the transportation environment of different transportation objects is guaranteed, and meanwhile feasible conditions are provided for achieving the bending of the transmission surface of the transportation device.
2. According to the conveying device, the bottom layer ball is used as an antifriction layer between the conveying device and the bottom plate, and the rolling property of the bottom layer ball is utilized, so that the track tends to have no friction in the operation process, the conveying efficiency is greatly improved, and a better bending effect is provided for the terrain adaptability of the conveying device under the condition that the normal operation of the conveying device is not influenced.
3. The conveying device of the invention uses two rollers with different structures on the driving layer, the sawtooth roller is used as a power transmission shaft of an external power source and the smooth roller is used for bearing the weight of the conveyed object, and the supporting structure simultaneously provides a supporting shaft with a bendable condition and is arranged at intervals, so that the conveying belt achieves the double adaptability condition of the transmission force and the structure.
4. According to the transportation device, the ABS plastic is used as the material of the external frame material, the strength, the rigidity and the stability under the premise of safe construction are achieved, the bending deformation effect is achieved, the terrain adaptability transportation is achieved, the construction dead weight is reduced, the building is convenient to install, and the construction difficulty and the construction cost are greatly reduced.
5. According to the transporting device, the single transporting device is spliced into the transporting body with larger length and width through the connecting buckles, so that the distance adaptability is greatly improved.
6. According to the transportation device, the fixing device and the lubricant are used as auxiliary components, so that the adaptability of the transmission structure to external force is greatly improved, and the adaptability of the transportation device to the terrain and the smoothness of the transportation process are improved.
7. The transportation device has the advantages of simple structure, light weight, easily available materials, strong durability, low price and strong operability.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 is a schematic view of the overall structure of a transfer apparatus according to the present invention.
Fig. 2 is a schematic view of the internal structure of the transfer apparatus according to the present invention.
Fig. 3 is a schematic structural view of a limit baffle according to the present invention.
Fig. 4 is a schematic view of the bottom structure of the fixing device according to the present invention.
In the figure: the device comprises a sawtooth roller 1, a smooth roller 2, an induction motor 3, a power device shell 4, a motor limiting area 5, a storage battery 6, a power device 7, a crawler belt 8, a crawler-type gear 9, a bottom plate 10, a transverse elastic baffle 11, a longitudinal elastic baffle 12, a transverse clamping groove 13, a longitudinal clamping groove 14, an exposure hole 15, a bottom layer ball 16, a fixing device 17, a connecting buckle 18 and an extending shaft end 19.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-4, an adaptive conveying device comprises a fixing device 17 for supporting the whole conveying device, wherein the fixing device 17 comprises a bottom plate 10, bottom layer balls 16 are uniformly distributed on the top of the bottom plate 10, a crawler conveying device is supported on the top of the bottom layer balls 16, and the bottom layer balls 16 are limited and fixed in the bottom area of the bottom plate 10 through a limit baffle structure; the periphery of the crawler belt conveying device is provided with a power device shell 4 for protecting the crawler belt conveying device. By adopting the adaptive conveying device with the structure, the temporary assembly can be conveniently carried out, the conveying device which can be longitudinally folded in a certain angle is arranged above the bottom layer of ball 16 which is laid in a limited range and reduces the friction resistance, the endless track can operate in situ without friction, the number of external power equipment is adjusted to change the driving force, the stability of the conveying device under different terrains is improved through the fixing device, the plurality of conveying devices are connected through the connecting buckles to form a conveying body with larger length and width, can solve the problems of single transportation direction of goods, high manufacturing cost, long manufacturing time consumption, high danger coefficient, complex and complicated repair process, difficult distribution and transportation and the like of the conveying device in specific life, the device is simple in structure, easy to operate and quick in construction, materials are easy to obtain, and test cost and service life can be greatly saved.
Further, the crawler conveying device comprises a plurality of sawtooth rollers 1 which are arranged in parallel, smooth rollers 2 are arranged between every two adjacent sawtooth rollers 1, the sawtooth rollers 1 are in meshing transmission with crawler gears 9 arranged on the inner side walls of a crawler 8, and the extending shaft ends 19 of the sawtooth rollers 1 are connected with a power device 7 for driving the sawtooth rollers to rotate. The crawler belt conveying device can be used for conveying materials.
Further, the power device 7 comprises an induction motor 3, an output shaft of the induction motor 3 is fixedly connected with an outward shaft end 19 of the sawtooth roller 1, the induction motor 3 is arranged in a motor limiting area 5 formed between the limiting baffle structure and the power device shell 4, and the induction motor 3 is electrically connected with a storage battery 6 for supplying electric energy. The power device 7 can provide power, and in the working process, the induction motor 3 drives the extending shaft end 19, the sawtooth roller 1 is driven by the extending shaft end 19, the track 8 is driven by the sawtooth roller 1, and the conveying of materials is realized.
Further, the limit baffle structure comprises a transverse clamping groove 13 and a longitudinal clamping groove 14 which are processed on the bottom plate 10, the transverse clamping groove 13 is fixedly provided with a transverse elastic baffle 11, and the longitudinal clamping groove 14 is fixedly provided with a longitudinal elastic baffle 12. The bottom layer balls 16 can be limited by the limiting baffle structure.
Furthermore, the sawtooth roller 1 is a solid metal round pipe, the surface of the sawtooth roller is processed into a gear shape through a process, the length and the maximum diameter of the sawtooth roller are the same as those of the smooth roller 2, and two ends of the axis are provided with outward extending shaft ends 19 connected with the power device 7. The saw roller 1 configured as described above is mainly used to drive the crawler belt 8.
Furthermore, smooth cylinder 2 is the smooth surface that is made into through technology processing for hollow metal pipe surface, and length and maximum diameter are the same with the length and the maximum diameter of sawtooth cylinder 1, and sawtooth cylinder 1 and smooth cylinder 2 interval are arranged at crawler-type gear 9 inboardly. The track 8 can be supported by the smooth roller 2.
Furthermore, the crawler belt 8 adopts an annular plastic conveyor belt, and the outer surface of the crawler belt is provided with grains; the outer side of the crawler-type gear 9 is a smooth annular surface and is attached to the inner surface of the crawler 8, the inner side of the crawler-type gear is a tooth-shaped structure, and the tooth-shaped size of the crawler-type gear is matched with that of the sawtooth roller 1. The crawler belt 8 is mainly used for bearing and conveying materials.
Further, the power device shell 4 is made of an ABS plastic plate, and a motor limiting area 5 is arranged inside the power device shell; the motor limiting area 5 is arranged inside the power unit shell 4, and the size of the motor limiting area matches the shape of the three-phase induction motor 3. The assembly of the device can be facilitated by the power unit housing 4 described above.
Further, the bottom plate 10 is made of a rectangular ABS plastic plate and is provided with a grid baffle plate with certain thickness and hardness and good elasticity and bending performance; the limiting baffle is structurally provided with a shaft hole 15 matched with the outward extending shaft end 19.
Furthermore, a connecting buckle structure for assembling and connecting the whole device is processed on the outer wall of the power device shell 4, the connecting buckle structure comprises a connecting buckle 18 processed on the outer wall of the power device shell 4, and the connecting buckle 18 is matched with the clamping groove; the bottom end face of the bottom plate 10 of the fixing device 17 is fixedly provided with a telescopic bracket or a high-strength sucker. Through the structure, the assembly can be assembled as required, and the assembly is further suitable for different use occasions.
Claims (6)
1. A terrain adaptive conveying device is characterized in that: the conveying device comprises a fixing device (17) for supporting the whole conveying device, wherein the fixing device (17) comprises a bottom plate (10), bottom layer balls (16) are uniformly distributed on the top of the bottom plate (10), a crawler conveying device is supported on the top of the bottom layer balls (16), and the bottom layer balls (16) are limited and fixed in the top area of the bottom plate (10) through a limiting baffle structure; a power device shell (4) for protecting the caterpillar conveying device is arranged on the periphery of the caterpillar conveying device;
the crawler conveying device comprises a plurality of sawtooth rollers (1) which are arranged in parallel, smooth rollers (2) are arranged between every two adjacent sawtooth rollers (1), the sawtooth rollers (1) are in meshing transmission with crawler gears (9) arranged on the inner side walls of a crawler (8), and the outward extending shaft ends (19) of the sawtooth rollers (1) are connected with a power device (7) for driving the sawtooth rollers to rotate;
the power device (7) comprises an induction motor (3), an output shaft of the induction motor (3) is fixedly connected with an outward shaft end (19) of the sawtooth drum (1), the induction motor (3) is arranged in a motor limiting area (5) formed between the limiting baffle structure and the power device shell (4), and the induction motor (3) is electrically connected with a storage battery (6) used for providing electric energy;
the limiting baffle structure comprises a transverse clamping groove (13) and a longitudinal clamping groove (14) which are processed on the bottom plate (10), the transverse clamping groove (13) is fixedly provided with a transverse elastic baffle (11), and the longitudinal clamping groove (14) is fixedly provided with a longitudinal elastic baffle (12);
the bottom plate (10) is a rectangular ABS plastic plate and is a grid baffle plate with certain thickness and hardness and good elasticity and bending performance; the limiting baffle plate is structurally provided with a shaft hole (15) matched with the outward extending shaft end (19).
2. The apparatus of claim 1, wherein: the sawtooth roller (1) is a solid metal round pipe, the surface of the sawtooth roller is processed into a gear shape by a process, the length and the maximum diameter of the sawtooth roller are the same as those of the smooth roller (2), and two ends of the axis are provided with outward extending shaft ends (19) which are connected with a power device (7).
3. The apparatus of claim 1, wherein: smooth cylinder (2) are hollow metal pipe surface and are beaten into the smooth surface through technology processing, and length and maximum diameter are the same with the length and the maximum diameter of sawtooth cylinder (1), and sawtooth cylinder (1) and smooth cylinder (2) interval are arranged at crawler-type gear (9) inboard.
4. The apparatus of claim 1, wherein: the crawler belt (8) adopts an annular plastic conveyor belt, and the outer surface of the crawler belt is provided with grains; the outer side of the crawler-type gear (9) is a smooth annular surface and is attached to the inner surface of the crawler (8), the inner side of the crawler-type gear is of a toothed structure, and the size of the teeth is matched with that of the toothed structure of the sawtooth roller (1).
5. The apparatus of claim 1, wherein: the power device shell (4) is made of ABS plastic plate materials, and a motor limiting area (5) is arranged in the power device shell; the motor limiting area (5) is arranged inside the power device shell (4) and is matched with the shape of the three-phase induction motor (3) in size.
6. The apparatus of claim 1, wherein: a connecting buckle structure used for assembling and connecting the whole device is processed on the outer wall of the power device shell (4), the connecting buckle structure comprises a connecting buckle (18) processed on the outer wall of the power device shell (4), and the connecting buckle (18) is matched with the clamping groove; the bottom end face of the bottom plate (10) of the fixing device (17) is fixedly provided with a telescopic bracket or a high-strength sucker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910492950.3A CN110228683B (en) | 2019-06-06 | 2019-06-06 | Adaptive conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910492950.3A CN110228683B (en) | 2019-06-06 | 2019-06-06 | Adaptive conveying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110228683A CN110228683A (en) | 2019-09-13 |
| CN110228683B true CN110228683B (en) | 2021-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910492950.3A Active CN110228683B (en) | 2019-06-06 | 2019-06-06 | Adaptive conveying device |
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| Country | Link |
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| CN (1) | CN110228683B (en) |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202008009151U1 (en) * | 2008-07-08 | 2009-02-19 | Ligmatech Automationssysteme Gmbh | Modular belt conveyor |
| US7789221B2 (en) * | 2008-09-26 | 2010-09-07 | Laitram, L.L.C. | Living-hinge conveyor belt |
| US8983651B2 (en) * | 2013-03-14 | 2015-03-17 | Insight Automation, Inc. | Zone controller for modular conveyor system |
| CN203975739U (en) * | 2014-07-05 | 2014-12-03 | 淮南联合大学 | Spliced logistics belt conveyor |
| CN104473732B (en) * | 2014-11-26 | 2017-04-19 | 中国人民解放军海军总医院 | Modular rescue and carrying integrated device |
| CN104944057A (en) * | 2015-05-26 | 2015-09-30 | 湖州市千金宝云机械铸件有限公司 | Joint type wood panel conveying belt |
| CN106743316A (en) * | 2015-11-24 | 2017-05-31 | 扬州东星橡胶股份有限公司 | A kind of fast assembling transmission belt |
| CN205345995U (en) * | 2016-01-13 | 2016-06-29 | 福建金马物流有限公司泉港分公司 | Conveyer belt weighing device |
| CN206476432U (en) * | 2017-01-04 | 2017-09-08 | 中华商务联合印刷(广东)有限公司 | Spliced conveyer belt |
| CN206968675U (en) * | 2017-06-16 | 2018-02-06 | 天津彬源新城市建设发展股份有限公司 | Spliced electric pole conveying device |
| CN207198642U (en) * | 2017-09-29 | 2018-04-06 | 湖北京山轻工机械股份有限公司 | Mesh-belt conveying unit in unit modular logistics |
| CN208120063U (en) * | 2018-03-20 | 2018-11-20 | 肇庆三向教学仪器制造股份有限公司 | A kind of modular conveyor belt |
| CN208731881U (en) * | 2018-06-22 | 2019-04-12 | 安吉飞龙金属制品厂 | A kind of height-adjustable spliced transmission device |
| CN208843125U (en) * | 2018-08-10 | 2019-05-10 | 深圳蓝胖子机器人有限公司 | A kind of modularization transmission device |
| CN109081067B (en) * | 2018-08-10 | 2021-07-13 | 上海电机学院 | Modularization helping hand conveyer belt |
| CN109502237A (en) * | 2018-11-01 | 2019-03-22 | 林广成 | A kind of belt conveyor modularization ball barrel and prefabricated and installation method |
-
2019
- 2019-06-06 CN CN201910492950.3A patent/CN110228683B/en active Active
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| CN110228683A (en) | 2019-09-13 |
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Application publication date: 20190913 Assignee: Hongchuang (Yichang) Architectural Design Co.,Ltd. Assignor: CHINA THREE GORGES University Contract record no.: X2023980031470 Denomination of invention: An adaptive transmission device Granted publication date: 20210402 License type: Common License Record date: 20230116 |
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Assignee: Hongchuang (Yichang) Architectural Design Co.,Ltd. Assignor: CHINA THREE GORGES University Contract record no.: X2023980031470 Date of cancellation: 20230721 |