CN110228641A - Nail capsule fixed number packs counting control system - Google Patents
Nail capsule fixed number packs counting control system Download PDFInfo
- Publication number
- CN110228641A CN110228641A CN201910597250.0A CN201910597250A CN110228641A CN 110228641 A CN110228641 A CN 110228641A CN 201910597250 A CN201910597250 A CN 201910597250A CN 110228641 A CN110228641 A CN 110228641A
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- CN
- China
- Prior art keywords
- nail
- solenoid valve
- photoelectric sensor
- control system
- control module
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Portable Nailing Machines And Staplers (AREA)
Abstract
The present invention relates to a kind of nail capsule fixed numbers to pack counting control system, structure division includes nail carriage, upper track solenoid valve cut-off axis, lower road cut-off channel blind and photoelectric sensor, nail transfer passage is equipped among nail carriage, upper track solenoid valve cut-off axis, lower road cut-off channel blind are separately positioned on the top and bottom of the nail outlet side of nail carriage, and be connected with solenoid valve, photoelectric sensor is mounted on the lower end two sides of the nail outlet side of nail carriage；Single chip control module is connected with solenoid valve control module, photoelectric sensor, and solenoid valve control module is also connected with upper track solenoid valve, lower road solenoid valve is connected.The present invention has rational design, realize the accurate on-off and nail tally function in nail channel, counting mode is packed with this fixed number, solves the problems, such as that capsule nail makes each nail weight error cause quantity inaccurate with weighing manner of packing, improves production efficiency and packaging quality.
Description
Technical field
The invention belongs to packing control technical field, especially a kind of nail capsule fixed number packs counting control system.
Background technique
The nail package in many naileries requires every box fixed number packaging now.Due to being set currently without the counting of suitable nail
It is standby, it has to use weighing or be packed again after manually looking into number.There can be weight due to each nail using weighing packing method
Error is measured, accumulated error easily causes packaging quantity inaccurate；And weigh or manually look into number packaging can because very tired, very dirty, difficult to handle etc.,
There are large labor intensity, vulnerable to hurting the problems such as.
Currently, it is using equidistant counting mode that existing nail (screw), which counts packing machine, this equipment is to nail shape
It is required that relatively high, tighter to nail required precision, the pitch requirements consistency of nail arrangement is high, and nail arranges speed can not be too
Fastly, needing repeatedly equidistant cut-off to count could complete once to pack, and discomfort shares the field that packaging capsule carries out quick counter packaging
It closes, therefore, this scope of application equidistantly counted is limited, and efficiency is lower.
It retrieves, does not retrieve and this patent analogous technical scheme through the prior art.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, propose that a kind of design is reasonable, accuracy is high and processing speed
Spend fast nail capsule fixed number packaging counting control system.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of nail capsule fixed number packaging counting control system, is connected and composed, institute by structure division and electric control system
Stating structure division includes nail carriage, upper track solenoid valve cut-off axis, lower road cut-off channel blind and photoelectric sensor, in nail
Nail transfer passage is equipped among carriage, the upper track solenoid valve cut-off road the Zhou Hexia cut-off channel blind is separately positioned on nail
The adjacent top and bottom in the nail outlet side of sub- carriage, upper track solenoid valve cut-off axis are connected with upper track solenoid valve,
The lower road cut-off channel blind is connected with lower road solenoid valve, and the photoelectric sensor is mounted on nail carriage nail outlet one
The lower end two sides of side；The electric control system includes solenoid valve control module, counts display module, power supply, packaging count value
Setup module, single chip control module and work order switch, the power supply are connected with power switch and provide for whole system
Working power, the single chip control module and solenoid valve control module, count display module, packaging count value setup module,
Photoelectric sensor and work order switch are connected, and the solenoid valve control module is also connected with upper track solenoid valve, lower road is electric
Magnet valve is connected.
The photoelectric sensor is made of photoelectric sensor transmitting terminal and photoelectric sensor receiving end, photoelectric sensor transmitting
End and photoelectric sensor receiving end are separately mounted to the lower end two sides of nail carriage direction of travel.
The guard mechanism for avoiding being interfered by ambient is equipped with outside the photoelectric sensor.
The packaging count value setup module is using packaging count value dial-up setting switch.
The advantages and positive effects of the present invention are:
1, the present invention detects the quantity of nail flowing by photoelectric sensor and is accurately controlled by single chip control module
The speed of two pass solenoid valve and time realize that the accurate on-off in nail channel and nail tally function, the present invention are mounted on nail
Sliding channel nail mouth end, no matter speed is fast or slow when nail is fallen, arrangement be it is compact or lax, also do not require nail to arrange
Column uniformity can reach the requirement of accurate counting.
2, the present invention is opened or is ended using reaction speed faster solenoid valve control nail channel, can be played as required
The effect of quick acting.
3, the present invention has rational design, solves in capsule nail fixed number packaging since each nail weight error causes quantity not
Accurate problem, improves work efficiency and packaging quality.
Detailed description of the invention
Fig. 1 is system connection schematic diagram of the invention；
Fig. 2 is counting process schematic diagram of the invention；
In figure, 1- electric control system, 1.1- solenoid valve control module, 1.2- counting display module, 1.3.1- power supply,
1.3.2 power switch, 1.4- pack count value dial-up setting switch, 1.5- single chip control module, 1.6- work order switch；
2- structure division, 2.1.1- photoelectric sensor transmitting terminal, 2.1.2- photoelectric sensor receiving end, road solenoid valve under 2.2.1-,
2.2.2- road is descended to end channel blind；2.3.1- upper track solenoid valve, 2.3.2- upper track solenoid valve end axis；3- nail, 4- nail
Carriage, 4.1- nail transfer passage.
Specific embodiment
The embodiment of the present invention is further described below in conjunction with attached drawing.
A kind of nail capsule fixed number packaging counting control system, as shown in Figure 1, by structure division 2 and electric control system 1
It connects and composes.Structure division includes nail carriage 4, upper track solenoid valve cut-off axis 2.3.2, lower road cut-off channel blind 2.2.2
And photoelectric sensor, the nail transfer passage 4.1 of transmission nail 3 is equipped among nail carriage, the upper track solenoid valve is cut
Cut-off channel blind in the road Zhi Zhouhexia is separately positioned on the nail outlet adjacent top and bottom in side of nail carriage, on this
Solenoid valve cut-off axis in road is connected with upper track solenoid valve 2.3.1, which is connected with lower road solenoid valve 2.2.1
It connects.The photoelectric sensor is made of photoelectric sensor transmitting terminal 2.1.1 and photoelectric sensor receiving end 2.1.2, photoelectric sensing
Device transmitting terminal and photoelectric sensor receiving end are separately mounted to the lower end two sides of the nail outlet side of nail carriage, to improve
The Receiver Precision of signal, photoelectric sensor outside are equipped with guard mechanism and interfere to avoid by ambient.The electrical control division
Divide including solenoid valve control module 1.1, count display module 1.2, power supply 1.3.1, power switch 1.3.2, packaging count value group
Code setting switch 1.4, single chip control module 1.5 and work order switch 1.6, the power supply provide work electricity for whole system
Source, the power switch are controlled to a power supply the switch control functions for realizing power supply；The work order switch is tally control
System work order switch controls system work.The single chip control module and solenoid valve control module count display mould
Block, packaging count value dial-up setting switch, which are connected, to be realized solenoid valve control function respectively, counts display function, packaging count value
Function is set, and solenoid valve control module, which is also connected with upper track solenoid valve and controls upper track solenoid valve cut-off axis, opens or closes nail
Sub- transfer passage；The road solenoid valve control module Hai Yuxia solenoid valve, which is connected and controls lower road cut-off channel blind, to be opened or closed
Nail transfer passage, principle are the energization directions different by control solenoid valve, realize the different direction of action of baffle.It is single
Piece machine control module, which is also connected with photoelectric sensor, realizes nail tally function.
The present invention passes through single chip control module and the corresponding control function of control software realization of inside: photoelectric sensor
The quantity for sensing nail flowing, is sent to single chip control module by signal, controls two pass electromagnetism by single chip control module
The speed of valve events and time realize the accurate on-off function in nail channel.Upper track in two pass solenoid valve is in counting
Coarse positioning, therefore the installation site of upper track solenoid valve does not need too accurately；What two pass solenoid valve Zhong Xia was played in road is final fixed
The effect of position, therefore the installation site of lower road solenoid valve needs accurately.Electric control system of the invention is additionally provided with protection circuit,
Electronic device and device can be protected when an exception occurs.
As shown in Fig. 2, the counting process of this counting control system are as follows:
1, switch 1.4 is arranged by packaging count value dial-up and sets the nail quantity that packaging needs；
2,1.3.2 is turned on the power switch, controller 1, which is powered, starts to work；
3, it counts displaying block 1.2 and shows setting value, later auto zero, upper track solenoid valve 2.3.1 and lower road solenoid valve
2.2.1 nail channel 4 is simultaneously closed off；
4, work order switch 1.6 is pressed, it is logical that upper track solenoid valve 2.3.1 and lower road solenoid valve 2.2.1 open simultaneously nail
Road 4.1, the nail 3 in channel start to flow；
5, nail is flowed through number signal and is sent to single chip control module 1.5 by photoelectric sensor, when the nail number flowed through
When amount reaches program first time specified value, single chip control module 1.5 issues command signal, is opened by solenoid valve control module 1.1
Dynamic upper track solenoid valve 2.3.1 closure pin subchannel realizes just positioning；When counting reaches second of procedure stipulation count value, lower road
It is again turned on channel supplement difference after solenoid valve 2.2.1 starting reduction of speed movement, is counted when the sending of photoelectric sensor 2.1 reaches setting
After value signal, controller 1 controls lower road solenoid valve 2.2.1 and upper track solenoid valve 2.3.1 and simultaneously closes off nail channel, completes primary
Count the process of packaging.
The present invention does not address place and is suitable for the prior art.
It is emphasized that embodiment of the present invention be it is illustrative, without being restrictive, therefore packet of the present invention
Include and be not limited to embodiment described in specific embodiment, it is all by those skilled in the art according to the technique and scheme of the present invention
The other embodiments obtained, also belong to the scope of protection of the invention.
Claims (4)
1. a kind of nail capsule fixed number packs counting control system, connected and composed by structure division and electric control system, it is special
Sign is: the structure division includes nail carriage, upper track solenoid valve cut-off axis, lower road cut-off channel blind and photoelectric sensing
Device is equipped with nail transfer passage, the upper track solenoid valve cut-off road Zhou Hexia cut-off channel blind point among nail carriage
The adjacent top and bottom in the nail outlet side of nail carriage are not set, which ends axis and upper track electromagnetism
Valve is connected, which is connected with lower road solenoid valve, and the photoelectric sensor is mounted on nail carriage
Nail outlet side lower end two sides；The electric control system includes solenoid valve control module, counts display module, electricity
Source, packaging count value setup module, single chip control module and work order switch, the power supply are connected with power switch and are
Whole system provides working power, and the single chip control module and solenoid valve control module count display module, packaging counting
Value setup module, photoelectric sensor and work order switch is connected, the solenoid valve control module also with upper track solenoid valve phase
Connection, lower road solenoid valve are connected.
2. nail capsule fixed number according to claim 1 packs counting control system, it is characterised in that: the photoelectric sensing
Device is made of photoelectric sensor transmitting terminal and photoelectric sensor receiving end, photoelectric sensor transmitting terminal and photoelectric sensor receiving end
It is separately mounted to the lower end two sides of nail carriage direction of travel.
3. nail capsule fixed number according to claim 1 or 2 packs counting control system, it is characterised in that: the photoelectricity
Sensor external is equipped with the guard mechanism for avoiding being interfered by ambient.
4. nail capsule fixed number according to claim 1 or 2 packs counting control system, it is characterised in that: the packaging
Count value setup module is using packaging count value dial-up setting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910597250.0A CN110228641B (en) | 2019-07-04 | 2019-07-04 | Control method based on nail small box fixed number packaging counting control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910597250.0A CN110228641B (en) | 2019-07-04 | 2019-07-04 | Control method based on nail small box fixed number packaging counting control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110228641A true CN110228641A (en) | 2019-09-13 |
| CN110228641B CN110228641B (en) | 2021-05-25 |
Family
ID=67857973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910597250.0A Active CN110228641B (en) | 2019-07-04 | 2019-07-04 | Control method based on nail small box fixed number packaging counting control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110228641B (en) |
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| CN2039667U (en) * | 1988-09-13 | 1989-06-21 | 过其芬 | Smallbox packing device with screw automatic counting |
| JPH07291221A (en) * | 1994-04-20 | 1995-11-07 | Mitsubishi Plastics Ind Ltd | Method for packing pipe |
| CN2574128Y (en) * | 2002-10-17 | 2003-09-17 | 钟祖明 | Counting apparatus |
| CN1792716A (en) * | 2005-11-17 | 2006-06-28 | 张建军 | Automatic packer for screw |
| CN201770034U (en) * | 2010-08-06 | 2011-03-23 | 鼎贞(厦门)实业有限公司 | Multi-rail photo-electricity type particle counting mechanism |
| CN202912007U (en) * | 2012-10-24 | 2013-05-01 | 武汉华艺柔印环保科技有限公司 | Automatic counting and packaging device |
| CN103935740A (en) * | 2013-01-17 | 2014-07-23 | 安徽海创自动控制设备有限公司 | Screw counting machine |
| CN105292622A (en) * | 2014-06-18 | 2016-02-03 | 上海讯悉信息科技有限公司 | Capacitor counter |
| CN105302026A (en) * | 2015-11-18 | 2016-02-03 | 北京工业大学 | Steel ball counter based on single-chip microcomputer |
| CN105460315A (en) * | 2014-09-02 | 2016-04-06 | 天津腾飞钢管有限公司 | Steel pipe bundling and conveying device |
| EP3053859A1 (en) * | 2015-02-05 | 2016-08-10 | Lorenz Stöger | Device for separating and aligning attachment means |
| CN105966677A (en) * | 2016-06-29 | 2016-09-28 | 应金宝 | Bolt counting device and method |
| CN106005613A (en) * | 2016-06-17 | 2016-10-12 | 时维康 | Automatic counting device for tablets |
| CN205891370U (en) * | 2016-07-25 | 2017-01-18 | 杭州电子科技大学 | Circle packagine machine is sent out to reel core formula |
| CN206318457U (en) * | 2016-11-17 | 2017-07-11 | 深圳市鸿栢科技实业有限公司 | Bolt counts feeding machine and its blanking device |
| CN206358827U (en) * | 2016-11-30 | 2017-07-28 | 马凤双 | A kind of automatically upper spike devices with tally function |
| CN208053785U (en) * | 2017-11-14 | 2018-11-06 | 国网山东省电力公司滨州市滨城区供电公司 | A kind of bolt quantity checking device |
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2019
- 2019-07-04 CN CN201910597250.0A patent/CN110228641B/en active Active
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2039667U (en) * | 1988-09-13 | 1989-06-21 | 过其芬 | Smallbox packing device with screw automatic counting |
| JPH07291221A (en) * | 1994-04-20 | 1995-11-07 | Mitsubishi Plastics Ind Ltd | Method for packing pipe |
| CN2574128Y (en) * | 2002-10-17 | 2003-09-17 | 钟祖明 | Counting apparatus |
| CN1792716A (en) * | 2005-11-17 | 2006-06-28 | 张建军 | Automatic packer for screw |
| CN201770034U (en) * | 2010-08-06 | 2011-03-23 | 鼎贞(厦门)实业有限公司 | Multi-rail photo-electricity type particle counting mechanism |
| CN202912007U (en) * | 2012-10-24 | 2013-05-01 | 武汉华艺柔印环保科技有限公司 | Automatic counting and packaging device |
| CN103935740A (en) * | 2013-01-17 | 2014-07-23 | 安徽海创自动控制设备有限公司 | Screw counting machine |
| CN105292622A (en) * | 2014-06-18 | 2016-02-03 | 上海讯悉信息科技有限公司 | Capacitor counter |
| CN105460315A (en) * | 2014-09-02 | 2016-04-06 | 天津腾飞钢管有限公司 | Steel pipe bundling and conveying device |
| EP3053859A1 (en) * | 2015-02-05 | 2016-08-10 | Lorenz Stöger | Device for separating and aligning attachment means |
| CN105302026A (en) * | 2015-11-18 | 2016-02-03 | 北京工业大学 | Steel ball counter based on single-chip microcomputer |
| CN106005613A (en) * | 2016-06-17 | 2016-10-12 | 时维康 | Automatic counting device for tablets |
| CN105966677A (en) * | 2016-06-29 | 2016-09-28 | 应金宝 | Bolt counting device and method |
| CN205891370U (en) * | 2016-07-25 | 2017-01-18 | 杭州电子科技大学 | Circle packagine machine is sent out to reel core formula |
| CN206318457U (en) * | 2016-11-17 | 2017-07-11 | 深圳市鸿栢科技实业有限公司 | Bolt counts feeding machine and its blanking device |
| CN206358827U (en) * | 2016-11-30 | 2017-07-28 | 马凤双 | A kind of automatically upper spike devices with tally function |
| CN208053785U (en) * | 2017-11-14 | 2018-11-06 | 国网山东省电力公司滨州市滨城区供电公司 | A kind of bolt quantity checking device |
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| Publication number | Publication date |
|---|---|
| CN110228641B (en) | 2021-05-25 |
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