CN110216897A - A kind of energy-saving intersection film integrated device - Google Patents
A kind of energy-saving intersection film integrated device Download PDFInfo
- Publication number
- CN110216897A CN110216897A CN201910598234.3A CN201910598234A CN110216897A CN 110216897 A CN110216897 A CN 110216897A CN 201910598234 A CN201910598234 A CN 201910598234A CN 110216897 A CN110216897 A CN 110216897A
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- China
- Prior art keywords
- film
- energy
- saving
- integrated device
- intersection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
The invention discloses a kind of energy-saving intersection film integrated devices, including film blowing coiling machine, winder lapper, blown film mechanism, drawing mechanism and shaping mechanism, a side of blown film mechanism lower part is arranged in the film blowing coiling machine, the drawing mechanism is connected to another side of blown film mechanism, the shaping mechanism is arranged in drawing mechanism lower part side, the winder lapper is connected with shaping mechanism, wherein, it is provided with multiple cartridge heaters in the drawing mechanism, 8 master control probes are provided on each cartridge heater.By above-mentioned, energy-saving intersection film integrated device of the invention realizes and blows drawing one, energy-saving effect is good, switching film roll is not needed, no waste mine generates, and improves yield rate, fixed effect is good, the smooth no warpage of film after sizing, film performance are stablized, and the degree of automation improves, not only reduce labour, but also improve production capacity.
Description
Technical field
The present invention relates in the technical field of the industries such as packaging, waterproof, label again, more particularly to a kind of energy-saving intersection
Film integrated device.
Background technique
SDM strength, which intersects film at first, to be produced using pof technique, this technique production became uneven is even, is easy to appear strip.
Unformed mechanism is stretched using asynchronous afterwards, it is bad that this mode produces intersection film dimensional stability, and film curling is serious, now adopts
With asynchronous stretching, this mode of being simply formed is produced.
It is all asynchronous progress that domestic production at present, which intersects membrane process, has first blown film, has then stretched, last simple sizing, but
It is such mode production energy consumption power consumption is all bigger, and rejection rate is higher that (switching of every wound membrane can all generate waste product, about 4%
Left and right), efficiency is unable to lift, and at most daily 2 tons or so, and fixed effect is undesirable.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of energy-saving intersection film integrated devices, realize and blow drawing one
Body, energy-saving effect is good, does not need switching film roll, and no waste mine generates, and improves yield rate, fixed effect is good, the film after sizing
Smooth no warpage, film performance are stablized, and the degree of automation improves, and not only reduce labour, but also improve production capacity.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: provide a kind of energy-saving intersection film
Integrated device, including film blowing coiling machine, winder lapper, blown film mechanism, drawing mechanism and shaping mechanism, the blown film are received
A side of blown film mechanism lower part is arranged in volume machine, and the drawing mechanism is connected to another side of blown film mechanism, described
Shaping mechanism is arranged in drawing mechanism lower part side, and the winder lapper is connected with shaping mechanism, the stretching-machine
Be provided with multiple cartridge heaters in structure, be provided with 8 master controls probes on the cartridge heater, the cartridge heater on to
Under be sequentially arranged at same vertical line, and the cartridge heater periphery of the drawing mechanism be all made of diamond dust filling, further include
Human-machine operation control cabinet, the interior design of the human-machine operation control cabinet have PLC program, connect control with digital signal by analog quantity
Make the energy-saving operation for intersecting film integrated device.
In a preferred embodiment of the present invention, one is connected to by gantry between the blown film mechanism and drawing mechanism
It rises, wherein the gantry carries tension control system.
In a preferred embodiment of the present invention, the driving device being connected, steel rod are provided on the shaping mechanism
With cylinder film die heater.
In a preferred embodiment of the present invention, the shaping mechanism controls 24 using 24 groups of independent driving devices
Steel rod.
The beneficial effects of the present invention are: energy-saving intersection film integrated device of the invention, realizes and blows drawing one, energy conservation effect
Fruit is good, does not need switching film roll, and no waste mine generates, and improves yield rate, fixed effect is good, and the smooth nothing of the film after sizing is stuck up
Song, film performance are stablized, and the degree of automation improves, and not only reduce labour, but also improve production capacity.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the energy-saving structural schematic diagram for intersecting a preferred embodiment in film integrated device of the present invention；
It is attached in the figure, it is marked as 1, film blowing coiling machine, 2, winder lapper, 3, blown film mechanism, 4, drawing mechanism, 5, shaping mechanism,
6, cartridge heater, 7, gantry, 8, driving device, 9, steel rod, 10, cylinder film die heater.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
As shown in Figure 1, the embodiment of the present invention includes:
A kind of energy-saving intersection film integrated device, including film blowing coiling machine 1, winder lapper 2, blown film mechanism 3, drawing mechanism 4
And a side of 3 lower part of blown film mechanism is arranged in shaping mechanism 5, the film blowing coiling machine 1, the drawing mechanism 4 connects
It connects in another side of blown film mechanism 3, the shaping mechanism 5 is arranged in 4 lower part side of drawing mechanism, and the winder is coiled
Machine 2 is connected with shaping mechanism 5, wherein multiple cartridge heaters 6 is provided in the drawing mechanism 4, each cartridge heater
8 master control probes are provided on 6 (figure does not regard).
Among the above, the yield of blown film mechanism 3 is greater than 5T/ days, and thickness uniformity is good, be suitble to blow high and low pressure polyethylene material,
Polypropylene material etc..
Cartridge heater 6 uses special heating method, and thermal energy is enable to make full use of, and heating speed improves.Due to each heating
Cylinder designs 8 master control probes, guarantees that film is heated evenly in cartridge heater.Wherein, the cartridge heater 6 is successively arranged from top to bottom
It is listed at same vertical line, and 6 periphery of cartridge heater of the drawing mechanism 4 is all made of diamond dust filling, can reduce energy consumption.
Further, it is linked together between the blown film mechanism 3 and drawing mechanism 4 by gantry 7, wherein described
Gantry 7 carry tension control system, conveniently draw film/wear film, facilitate for stretching the film after blown film.
Further, the driving device 8 being connected, steel rod 9 and cylinder film die heater are provided on the shaping mechanism 5
10.Wherein, the shaping mechanism 5 controls 24 steel rods, 9 water flowing of steel rod, cylinder film mould temperature using 24 groups of independent driving devices
Machine 10 controls roller and shows that temperature, precision reach ± 1 DEG C.
The function of each equipment:
Film blowing coiling machine uses when blown film mechanism is used alone；
Polyethylene polypropylene material is blended for blown film mechanism, and by squeezing out, vane is cooled and shaped, and produces film；
Gantry conveniently draws film/wear film use；
Wound packages film is realized the increase of film strength by drawing mechanism by temperature and traction roller speed difference；
Shaping mechanism discharges the film cohesive force after stretching, stablizes film performance；
Winder lapper, film are used in rolls.
In the present embodiment, the energy-saving intersection film integrated device further includes human-machine operation control cabinet (figure does not regard), institute
Design has PLC program in the human-machine operation control cabinet stated, connect by analog quantity with digital signal to control and energy-saving intersects film one
The operation of body device, the degree of automation improve, and make the production of whole yield continuous high-efficient.
Energy-saving intersection film integrated device of the invention compared with prior art, advantage specific as follows:
1) energy saving, by designing special heating method and sealing means, make cartridge heater be more easier to install, power consumption is original
On the basis of reduce by one times, rate of warming also improves 1 times, and annual energy-saving 900,000 degree electricity control.
2) yield rate is improved, a previous machine produces volume 10, to generate 100kg waste material, using the present invention, not need to switch
Film roll, no waste mine generate.
3) fixed effect is good, and the present invention uses 24 groups of independent driving devices, the different temperature of roller, and different speed is led to
Cross the PLC program control specially designed.Film is placed on 90 DEG C of baking ovens for 24 hours, size changing rate≤1.5%, and the smooth nothing of film is stuck up
It is bent.
4) yield greatly improves on the original basis, and yield is that 5t is daily.
5) the degree of automation improves, and reduces manually, 3 machines of previous blown film drawing and setting need to configure 4 people, operation of the present invention
Only need 2 people.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (4)
1. a kind of energy-saving intersection film integrated device, which is characterized in that including film blowing coiling machine, winder lapper, blown film mechanism,
A side of blown film mechanism lower part, the stretching-machine is arranged in drawing mechanism and shaping mechanism, the film blowing coiling machine
Structure is connected to another side of blown film mechanism, the shaping mechanism setting in drawing mechanism lower part side, the winder at
Volume machine is connected with shaping mechanism, and multiple cartridge heaters are provided in the drawing mechanism, is all provided on each cartridge heater
8 master control probes are equipped with, the cartridge heater is sequentially arranged at same vertical line from top to bottom, and the drawing mechanism
Cartridge heater periphery is all made of diamond dust filling, further includes human-machine operation control cabinet, there is design in the human-machine operation control cabinet
PLC program connect the energy-saving operation for intersecting film integrated device of control by analog quantity with digital signal.
2. energy-saving intersection film integrated device according to claim 1, which is characterized in that the blown film mechanism and stretching
It is linked together between mechanism by gantry, wherein the gantry carries tension control system.
3. energy-saving intersection film integrated device according to claim 1, which is characterized in that be arranged on the shaping mechanism
There are the driving device being connected, steel rod and cylinder film die heater.
4. energy-saving intersection film integrated device according to claim 3, which is characterized in that the shaping mechanism uses 24
The independent driving device of group controls 24 steel rods.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810905935.2A CN108724757A (en) | 2018-08-10 | 2018-08-10 | One kind blowing drawing all-in-one machine |
| CN2018109059352 | 2018-08-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110216897A true CN110216897A (en) | 2019-09-10 |
Family
ID=63942603
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810905935.2A Withdrawn CN108724757A (en) | 2018-08-10 | 2018-08-10 | One kind blowing drawing all-in-one machine |
| CN201910598234.3A Pending CN110216897A (en) | 2018-08-10 | 2019-07-04 | A kind of energy-saving intersection film integrated device |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810905935.2A Withdrawn CN108724757A (en) | 2018-08-10 | 2018-08-10 | One kind blowing drawing all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN108724757A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108724757A (en) * | 2018-08-10 | 2018-11-02 | 江苏优珀斯材料科技有限公司 | One kind blowing drawing all-in-one machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954734A (en) * | 2009-07-13 | 2011-01-26 | 霍索卡瓦阿尔彼股份公司 | The method for thickness regulation of the inflation film that is used to stretch |
| CN104540660A (en) * | 2012-08-07 | 2015-04-22 | 莱芬豪舍机械制造两合公司 | Blown film installation, method for producing a blown film strip and film produced therewith |
| CN108724757A (en) * | 2018-08-10 | 2018-11-02 | 江苏优珀斯材料科技有限公司 | One kind blowing drawing all-in-one machine |
| CN208914636U (en) * | 2018-08-10 | 2019-05-31 | 江苏优珀斯材料科技有限公司 | One kind blowing drawing all-in-one machine |
-
2018
- 2018-08-10 CN CN201810905935.2A patent/CN108724757A/en not_active Withdrawn
-
2019
- 2019-07-04 CN CN201910598234.3A patent/CN110216897A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954734A (en) * | 2009-07-13 | 2011-01-26 | 霍索卡瓦阿尔彼股份公司 | The method for thickness regulation of the inflation film that is used to stretch |
| CN104540660A (en) * | 2012-08-07 | 2015-04-22 | 莱芬豪舍机械制造两合公司 | Blown film installation, method for producing a blown film strip and film produced therewith |
| CN108724757A (en) * | 2018-08-10 | 2018-11-02 | 江苏优珀斯材料科技有限公司 | One kind blowing drawing all-in-one machine |
| CN208914636U (en) * | 2018-08-10 | 2019-05-31 | 江苏优珀斯材料科技有限公司 | One kind blowing drawing all-in-one machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108724757A (en) | 2018-11-02 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190910 |
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| RJ01 | Rejection of invention patent application after publication |