CN110216781A - A kind of production prefabricated components die station and steam-cured method - Google Patents
A kind of production prefabricated components die station and steam-cured method Download PDFInfo
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- CN110216781A CN110216781A CN201910469372.1A CN201910469372A CN110216781A CN 110216781 A CN110216781 A CN 110216781A CN 201910469372 A CN201910469372 A CN 201910469372A CN 110216781 A CN110216781 A CN 110216781A
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- steam
- die station
- main body
- prefabricated components
- production prefabricated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of production prefabricated components die station and steam-cured methods, are related to assembled architecture field, including die station main body, and the die station main body includes steel skeleton, top panel, lower insulating layer and vapour system；The vapour system includes steam channel and steam trap, and the steam channel is arranged in die station body interior, and the steam channel is connected to steam trap, and the bottom of die station main body is arranged in the steam trap, and the steam trap is arranged far from the steam inlet of steam channel.The present invention can effectively heat die station main body, to guarantee good steaming raising effect, since some vapor can be entered in the tarpaulin of top by the through-hole of top panel, framework can be humidified, prevent from cracking, and the condensed water of steam can be discharged by steam trap, can further progress Sewage treatment, while preventing bottom steam pressure excessive, there is good steaming raising effect.
Description
Technical field
The invention belongs to assembled architecture fields, and in particular to a kind of production prefabricated components die station and steam-cured method.
Background technique
At present China's architecture construction mode mostly use greatly scene build (pouring) build, handwork, industrialized level is low, systematization
Complete set technology it is integrated and integral level is poor, labor productivity is low, and house comprehensive quality is low.As China's urbanization and city are existing
The fast development of generationization process, the highly energy-consuming of traditional construction mode, inefficient problem seriously hinder sustainable economic development.
Carrying out building industry industrialization is the inevitable requirement for adjusting the industrial structure and transforming mode of economic growth.
Use assembled architecture for the industrialized grand strategy of building industry.Prefabricated components are most of all complete in plant produced
At being assembled at the construction field (site).Production efficiency can be effectively improved, energy consumption is reduced, meets China's green building industry
Strategic requirement.
No matter prefabricated components use advanced production line or simple production to require die station as component bed die, so die station
It is even more important in architectural industrialization.Traditional die station steaming raising effect is poor, especially as fixed die station in use, the thermal efficiency is low.
Summary of the invention
The present invention provides a kind of production prefabricated components die station and steam-cured method, to solve asking for component steaming raising effect difference
Topic.
In a first aspect, the present invention provides a kind of production prefabricated components die station, including die station main body, the die station main body packet
Include steel skeleton, top panel, lower insulating layer and vapour system；The vapour system includes steam channel and steam trap, the steam
Channel is arranged in die station body interior, and the steam channel is connected to steam trap, and the bottom of die station main body is arranged in the steam trap
Portion, the steam trap are arranged far from the steam inlet of steam channel.
Further, to play good heat insulation effect, while the condensation water penetration insulating layer of steam, the lower guarantor being avoided
Warm layer includes PE waterproofing membrane and foam heat-insulating board, and the PE waterproofing membrane is laid on foam heat-insulating board upper layer.
Further, it is the heat insulation effect for guaranteeing insulation board, prevents gas leakage, the foam heat-insulating board is mounted on die station main body
Bottom, the foam heat-insulating board is by foaming agent joint filling.
Further, for the ease of excluding steam condensate (SC), the nozzle of the steam trap is lower than the upper table of foam heat-insulating board
Face.
Further, for convenience of docking boiler tubing steam or the steam in other sources, the steam inlet is arranged in mould
The side of platform main body.Preferably, steam inlet includes at least one valve and interface tube for connecing boiler tubing steam.
Further, to simplify design, convenient for dredging steam, the steam channel is the sky that die station body interior is arranged in
Chamber.
Further, to be evenly heated to die station main body, the cavity is evenly arranged in die station body interior, makes to steam
Vapour can be able to everywhere smooth passage in die station main body, and effectively be heated to prefabricated components.
Further, to prevent the steam pressure of die station bottom excessively high, at least one through-hole, institute are provided on the top panel
It states through-hole to be connected to steam channel, therefore, some vapor can enter die station body top for component humidification, prevent from cracking.
Preferably, the through-hole is arranged above the corner positions of plate.Steam is set to enter paulin by the through-hole of four corners
In cloth, steam is avoided to impact component, influences the quality of component.
The present invention produces prefabricated components die station and steam is arranged in die station main body in order to guarantee good steaming raising effect
Die station is heated by steam in channel, promotes steaming raising effect, while being provided with steam trap, steam trap is arranged in die station
The bottom of main body, and be arranged far from steam inlet, so that steam is sufficient filling with die station main body, guarantee the coverage area of steam,
So that the thermal efficiency is greatly improved.This kind of die station structure is simple simultaneously, and principle is reliable, and production cost is low, is readily able to
It promotes, with good economic efficiency and market value.
Second aspect, the present invention provide a kind of production prefabricated components steam-cured method, and step specifically includes that
1) die station upper component pours completion, steam-cured to component covering to use tarpaulin；
2) it is passed through steam from steam inlet, carried out steam-cured；
3) die station surface is heated；
4) steam enters in the tarpaulin of top from the through-hole of top panel；
5) steam condensate (SC) is discharged by steam trap；
6) after component reaches predetermined strength, stop supply steam；
7) Temperature fall, lifting components are completed steam-cured.
The steam-cured method of production prefabricated components provided by the invention can be to die station main body using in the preceding die station
It is effectively heated, to guarantee good steaming raising effect, since some vapor can enter top by the through-hole of top panel
In tarpaulin, framework can be humidified, prevent from cracking, and the condensed water of steam can be discharged by steam trap, it being capable of further progress
Sewage treatment, while preventing bottom steam pressure excessive, there is good steaming raising effect.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, for those of ordinary skill in the art
Speech, without creative efforts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is production prefabricated components die station schematic top plan view；
Fig. 2 is production prefabricated components die station schematic front view；
Fig. 3 is the A-A diagrammatic cross-section of Fig. 2.
Wherein, 1, die station main body, 11, top panel, 111, through-hole, 12, lower insulating layer, 13, H steel, 14, channel steel, 15, steam
Heating cavities, 2, steam inlet, 21, steam inlet valve, 3, steam trap.
Specific embodiment
Technical solution in order to enable those skilled in the art to better understand the present invention, below in conjunction with of the invention real
The attached drawing in example is applied, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without making creative work, all should belong to protection of the present invention
Range.
A kind of production prefabricated components die station, as shown in Figures 1 to 3, including die station main body 1, the die station main body 1 include steel
Skeleton, top panel 11, lower insulating layer 12 and vapour system；The vapour system includes steam channel and steam trap 3, the steam
Channel is arranged inside die station main body 1, and the steam channel is connected to steam trap 3, and the steam trap 3 is arranged in die station main body 1
Bottom, the steam trap 3 far from steam channel steam inlet 2 be arranged.
Wherein, top panel 11 uses steel plate, and side uses channel steel 14, and midfoot support uses H steel 13.This structure is that die station is normal
Structure is advised, this will not be repeated here.
To play good heat insulation effect, while the condensation water penetration insulating layer of steam is avoided, the lower insulating layer 12 wraps
PE waterproofing membrane and foam heat-insulating board are included, the PE waterproofing membrane is laid on foam heat-insulating board upper layer.
For the heat insulation effect for guaranteeing insulation board, gas leakage is prevented.The foam heat-insulating board is mounted on the bottom of die station main body 1,
It is fixed using pulling rivet, and gas leakage is prevented by foaming agent joint filling.
For the ease of excluding steam condensate (SC), the nozzle of the steam trap 3 is lower than the upper surface of foam heat-insulating board.
For convenience of docking boiler tubing steam or the steam in other sources, the steam inlet 2, die station main body 1 is set
Side.Preferably, steam inlet 2 includes at least one valve and interface tube for connecing boiler tubing steam.
To simplify design, convenient for dredging steam, the steam channel is the cavity being arranged in inside die station main body 1.
To be evenly heated to die station main body 1, the cavity is evenly arranged inside die station main body 1, enables steam
It is able to smooth passage everywhere in die station main body 1, and prefabricated components are effectively heated.
To prevent the steam pressure of die station bottom excessively high, at least one through-hole 111 is provided on the top panel 11, it is described logical
Hole 111 is connected to steam channel, and therefore, some vapor can enter 1 top of die station main body for component humidification, prevents from cracking.
Preferably, the through-hole 111 is arranged above the corner positions of plate 11.Make to steam by the through-hole 111 of four corners
Vapour enters in tarpaulin, and steam is avoided to impact component, influences the quality of component.
Specifically, using the steam-cured method of above-mentioned die station, step is specifically included that
1) die station upper component pours completion, steam-cured to component covering to use tarpaulin；
2) it is passed through steam from steam inlet 2, carried out steam-cured；
3) die station surface is heated；
4) steam enters in the tarpaulin of top from the through-hole 111 of top panel 11；
5) steam condensate (SC) is discharged by steam trap 3, connects waste water reclaiming device；
6) after component reaches predetermined strength, stop supply steam；
7) Temperature fall, lifting components are completed steam-cured.
The present invention produces prefabricated components die station and steam is arranged in die station main body 1 in order to guarantee good steaming raising effect
Die station is heated by steam in channel, promotes steaming raising effect, while being provided with steam trap 3, steam trap 3 is arranged in mould
The bottom of platform main body 1, and be arranged far from steam inlet 2, so that steam is sufficient filling with die station main body 1, guarantees the covering of steam
Range, so that the thermal efficiency is greatly improved.
Since some vapor can be entered in the tarpaulin of top by the through-hole 111 of top panel 11, framework can be humidified, is anti-
Only crack, and the condensed water of steam can be discharged by steam trap, can further progress Sewage treatment, while preventing bottom steam
Pressure is excessive, has good steaming raising effect.
This kind of die station structure is simple simultaneously, and principle is reliable, and production cost is low, is readily able to promote, and has good economy
Benefit and market value.
Although by reference to attached drawing and combining the mode of preferred embodiment to the present invention have been described in detail, the present invention
It is not limited to this.Without departing from the spirit and substance of the premise in the present invention, those of ordinary skill in the art can be to the present invention
Embodiment carry out various equivalent modifications or substitutions, and these modifications or substitutions all should in covering scope of the invention/appoint
What those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, answer
It is included within the scope of the present invention.Therefore, protection scope of the present invention is answered described is with scope of protection of the claims
It is quasi-.
Claims (10)
1. a kind of production prefabricated components die station, it is characterised in that: including die station main body (1), the die station main body (1) includes steel
Skeleton, top panel (11), lower insulating layer (12) and vapour system；
The vapour system includes steam channel and steam trap (3), and the steam channel setting is internal in die station main body (1), institute
It states steam channel to be connected to steam trap (3), the steam trap (3) is arranged in the bottom of die station main body (1), the steam trap (3)
Steam inlet (2) far from steam channel is arranged.
2. production prefabricated components die station as described in claim 1, it is characterised in that: the lower insulating layer (12) includes PE anti-
Water film and foam heat-insulating board, the PE waterproofing membrane are laid on foam heat-insulating board upper layer.
3. production prefabricated components die station as claimed in claim 2, it is characterised in that: the foam heat-insulating board is mounted on die station
The bottom of main body (1), the foam heat-insulating board is by foaming agent joint filling.
4. production prefabricated components die station as claimed in claim 2, it is characterised in that: the height of the nozzle of the steam trap (3)
Degree is lower than the upper surface of foam heat-insulating board.
5. production prefabricated components die station as described in claim 1, it is characterised in that: the steam inlet (2) is arranged in mould
The side of platform main body (1).
6. production prefabricated components die station as described in claim 1, it is characterised in that: the steam channel is to be arranged in die station
The internal cavity of main body (1).
7. production prefabricated components die station as claimed in claim 6, it is characterised in that: the cavity is in die station main body (1)
Portion is evenly arranged.
8. the production prefabricated components die station as described in claim 1 to 7 is any, it is characterised in that: on the top panel (11)
It is provided at least one through-hole (111), the through-hole (111) is connected to steam channel.
9. production prefabricated components die station as claimed in claim 8, it is characterised in that: the through-hole (111) is arranged above
The corner positions of plate (11).
10. a kind of steam-cured method of production prefabricated components, step specifically include that
1) die station upper component pours completion, steam-cured to component covering to use tarpaulin；
2) it is passed through steam from steam inlet (2), carried out steam-cured；
3) die station surface is heated；
4) steam enters in the tarpaulin of top from the through-hole (111) of top panel (11)；
5) steam condensate (SC) is discharged by steam trap (3)；
6) after component reaches predetermined strength, stop supply steam；
7) Temperature fall, lifting components are completed steam-cured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910469372.1A CN110216781A (en) | 2019-05-31 | 2019-05-31 | A kind of production prefabricated components die station and steam-cured method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910469372.1A CN110216781A (en) | 2019-05-31 | 2019-05-31 | A kind of production prefabricated components die station and steam-cured method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110216781A true CN110216781A (en) | 2019-09-10 |
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ID=67818826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910469372.1A Pending CN110216781A (en) | 2019-05-31 | 2019-05-31 | A kind of production prefabricated components die station and steam-cured method |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2123839B1 (en) * | 2008-05-23 | 2011-08-10 | S.A.C.M.E. SpA | Structural element for the building trade, machine and method to make it |
| CN206465249U (en) * | 2017-01-22 | 2017-09-05 | 北京智慧云建科技有限公司 | A kind of steam-cured system of fixed die station of precast concrete |
| CN207105233U (en) * | 2017-06-21 | 2018-03-16 | 北京智慧云建科技有限公司 | A kind of new concrete prefabricated components punching block platform |
| CN109176854A (en) * | 2018-10-18 | 2019-01-11 | 江苏大溱环保科技有限公司 | High-efficiency and energy-saving type steam curing formula PC component fixes die station |
-
2019
- 2019-05-31 CN CN201910469372.1A patent/CN110216781A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2123839B1 (en) * | 2008-05-23 | 2011-08-10 | S.A.C.M.E. SpA | Structural element for the building trade, machine and method to make it |
| CN206465249U (en) * | 2017-01-22 | 2017-09-05 | 北京智慧云建科技有限公司 | A kind of steam-cured system of fixed die station of precast concrete |
| CN207105233U (en) * | 2017-06-21 | 2018-03-16 | 北京智慧云建科技有限公司 | A kind of new concrete prefabricated components punching block platform |
| CN109176854A (en) * | 2018-10-18 | 2019-01-11 | 江苏大溱环保科技有限公司 | High-efficiency and energy-saving type steam curing formula PC component fixes die station |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190910 |