CN110215106A - A kind of thick stock yarn wall-to-wall carpet production method of RT fiber - Google Patents
A kind of thick stock yarn wall-to-wall carpet production method of RT fiber Download PDFInfo
- Publication number
- CN110215106A CN110215106A CN201910633971.2A CN201910633971A CN110215106A CN 110215106 A CN110215106 A CN 110215106A CN 201910633971 A CN201910633971 A CN 201910633971A CN 110215106 A CN110215106 A CN 110215106A
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- China
- Prior art keywords
- wall
- carpet
- yarn
- fiber
- production method
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention provides a kind of thick stock yarn wall-to-wall carpet production methods of RT fiber comprising: the first step prepares yarn；Second step prepares carpet surface；Third step prepares carpet；4th step, flat blanket processing；5th step, clipping and carving processing；6th step, trimming processing；7th step, tape edge touch on only lightly.This method carpet carpet surface structure produced is special, and height is obvious, and the plentiful softness of carpet surface, pattern high definition is true to nature, beautiful and generous.
Description
Technical field
The invention belongs to textile technology fields, are related to a kind of thick stock yarn wall-to-wall carpet production method of RT fiber.
Background technique
Domestic market block blanket is substantially with cut pile carpet surface, and based on little particle and bulky grain pile loop pile, and this RT is fine
Tie up that thick stock yarn class product carpet surface high and low fall is obvious, and soft abrasion-resistant, color is gorgeous, with its rough style, modern design, from
So harmonious Color Style has won liking for many families.To meet customers demand, the present invention provides a kind of RT fiber
Thick stock yarn wall-to-wall carpet production method, carpet carpet surface structure produced is special, and height is obvious, the plentiful softness of carpet surface, and pattern is high
It is clear true to nature, it is beautiful and generous.High using this method producing efficiency, low manufacture cost, delivery rate is much higher than hand knitting carpet.
Summary of the invention
The thick stock yarn wall-to-wall carpet production method of RT fiber provided by the present invention carpet carpet surface structure produced is special, high
Low obvious, the plentiful softness of carpet surface, pattern high definition is true to nature, beautiful and generous.High, the low manufacture cost using this method producing efficiency, is handed over
Goods speed is much higher than hand knitting carpet.
The present invention proposes a kind of thick stock yarn wall-to-wall carpet production method of RT fiber comprising:
The first step prepares yarn；
Second step prepares carpet surface；
Third step prepares carpet；
4th step, flat blanket processing；
5th step, clipping and carving processing；
6th step, trimming processing；
7th step, tape edge touch on only lightly.
The first step is further specially to use import with the technique of special machine slubbing using New Zealand wool
The graceful dyestuff of Hensel, by kinds of processes and process carry out allotment and plant dyeing, ultimately form required specialty yarn.
The specialty yarn that the second step is further specially prepared using the first step uses 28*28 double ends double weft as raw material
The white base fabric of pure polyester staggeredly knits acupuncture treatment using the perpendicular pressure of horizontal bundle, passes through the height circle combined effect that the every needle yarn of different zones is arranged.
It is modified again by embossment, clipping and carving effect, product carpet surface pile is finally made to interlock style, height is obvious, and suede up to arrives
12MM is soft comfortable.
The third step is further specially that the blanket back face after the completion of bayonet mixes latex and 100% ash with BASF waterproof
Color cotton cloth base fabric is bonded, and then carries out extrusion process with press bonding roller, is placed into baking oven and is carried out drying and processing with obtaining primary
Blanket.
4th step is further specially 6 times flat using Horizontal flat blanket machine.
It is shovel engraving that 5th step, which is further specially using ST-II type,.
6th step is further specially to carry out trimming processing, repairs thorn beautification flower pattern.
Four side of carpet that 7th step further will specially the be made by hand sewing neat with corresponding yarn
It completes.It reuses pure natural latex and bonds cloth in blanket back, and in each bedside rug velvet head lower part 3MM of bonded carpet,
It avoids losing hair or feathers, for the firmness for increasing product aesthetics and carpet surface, pastes a slice width band again on the basis of gluing side.
RT fiber is exactly a kind of fiber extracted from wool, is the big natural fiber in ground five after cotton, fiber crops, hair, silk.
Firmly fiber has good gas permeability, instant water absorption, stronger wearability and good dyeability, flame retardant type.Have again simultaneously
There are natural antibacterial, antibacterial, anti-mite, deodorization and anti-ultraviolet function.And attribute helps to alleviate skin allergy.
Beneficial technical effect
The thick stock yarn wall-to-wall carpet production method of RT fiber provided by the present invention carpet carpet surface structure produced is special, high
Low obvious, the plentiful softness of carpet surface, pattern high definition is true to nature, beautiful and generous.High, the low manufacture cost using this method producing efficiency, is handed over
Goods speed is much higher than hand knitting carpet.
Specific embodiment
The present invention proposes a kind of thick stock yarn wall-to-wall carpet production method of RT fiber comprising:
The first step prepares yarn；
Second step prepares carpet surface；
Third step prepares carpet；
4th step, flat blanket processing；
5th step, clipping and carving processing；
6th step, trimming processing；
7th step, tape edge touch on only lightly.
The first step is further specially to use import with the technique of special machine slubbing using New Zealand wool
The graceful dyestuff of Hensel, by kinds of processes and process carry out allotment and plant dyeing, ultimately form required specialty yarn.
The specialty yarn that the second step is further specially prepared using the first step uses 28*28 double ends double weft as raw material
The white base fabric of pure polyester staggeredly knits acupuncture treatment using the perpendicular pressure of horizontal bundle, passes through the height circle combined effect that the every needle yarn of different zones is arranged.
It is modified again by embossment, clipping and carving effect, product carpet surface pile is finally made to interlock style, height is obvious, and suede up to arrives
12MM is soft comfortable.
The third step is further specially that the blanket back face after the completion of bayonet mixes latex and 100% ash with BASF waterproof
Color cotton cloth base fabric is bonded, and then carries out extrusion process with press bonding roller, is placed into baking oven and is carried out drying and processing with obtaining primary
Blanket.
4th step is further specially 6 times flat using Horizontal flat blanket machine.
It is shovel engraving that 5th step, which is further specially using ST-II type,.
6th step is further specially to carry out trimming processing, repairs thorn beautification flower pattern.
Four side of carpet that 7th step further will specially the be made by hand sewing neat with corresponding yarn
It completes.It reuses pure natural latex and bonds cloth in blanket back, and in each bedside rug velvet head lower part 3MM of bonded carpet,
It avoids losing hair or feathers, for the firmness for increasing product aesthetics and carpet surface, pastes a slice width band again on the basis of gluing side.
The present invention will be described in detail below with reference to the drawings of preferred embodiments, whereby to the present invention how applied technology method
Technical problem is solved, and the realization process for reaching technical effect can fully understand and implement.
RT fiber provided by the invention, thick stock yarn completely spread carpet manufacturing process, include the following steps:
S1, yarn is prepared: using New Zealand wool, with the technique of special machine slubbing.Use the graceful dye of the Hensel of import
Material carries out allotment and plant dyeing by kinds of processes and process, ultimately forms required special yarn color；
S2, carpet surface preparation: it using specialty yarn as raw material, using the white base fabric of 28*28 double ends double weft pure polyester, is erected using horizontal prick
Pressure staggeredly knits acupuncture treatment, by the height circle combined effect that the every needle yarn of different zones is arranged.It is carried out again by embossment, clipping and carving effect
Modification finally makes product carpet surface pile interlock style, and height is obvious, and suede is soft comfortable up to 12MM.
S3, carpet preparation: the blanket back face after the completion of bayonet mixes latex and 100% grey cotton base fabric with BASF waterproof
It is bonded, then carries out extrusion process with press bonding roller, placed into baking oven progress drying and processing and obtain preliminary carpet；
S4, using until Horizontal flat blanket machine flat 6 times；
S5, it carries out clipping and carving to handle with ST-II type being shovel engraving；
S6, trimming processing is carried out, repairs thorn beautification flower pattern；
S7, carpet tape edge touch on only lightly: four side of carpet the made neat sewing by hand of corresponding yarn is completed.Again
Cloth is bonded in blanket back using pure natural latex, and in each bedside rug velvet head lower part 3MM of bonded carpet, avoids taking off
Hair.For the firmness for increasing product aesthetics and carpet surface, a slice width band is pasted again on the basis of gluing side.
All above-mentioned this intellectual properties of primarily implementation, there is no this new products of implementation of setting limitation other forms
And/or new method.Those skilled in the art will utilize this important information, above content modification, to realize similar execution feelings
Condition.But all modifications or transformation belong to the right of reservation based on new product of the present invention.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.
Claims (8)
1. a kind of thick stock yarn wall-to-wall carpet production method of RT fiber characterized by comprising
The first step prepares yarn；
Second step prepares carpet surface；
Third step prepares carpet；
4th step, flat blanket processing；
5th step, clipping and carving processing；
6th step, trimming processing；
7th step, tape edge touch on only lightly.
2. the thick stock yarn wall-to-wall carpet production method of RT fiber as described in claim 1, it is characterised in that: the first step is further
New Zealand wool is specially utilized, with the technique of special machine slubbing, using the graceful dyestuff of the Hensel of import, by kinds of processes
Allotment and plant dyeing are carried out with process, ultimately forms required specialty yarn.
3. the thick stock yarn wall-to-wall carpet production method of RT fiber as claimed in claim 1 or 2, it is characterised in that: second stepping
The specialty yarn that one step is specially prepared using the first step, using the white base fabric of 28*28 double ends double weft pure polyester, utilizes horizontal bundle as raw material
Perpendicular pressure staggeredly knits acupuncture treatment, by the height circle combined effect that the every needle yarn of different zones is arranged.Again by embossment, clipping and carving effect into
Row modification, finally makes product carpet surface pile interlock style, and height is obvious, and suede is soft comfortable up to 12MM.
4. the thick stock yarn wall-to-wall carpet production method of RT fiber as described in claims 1 to 3, it is characterised in that: the third stepping
One step is specially that the blanket back face after the completion of bayonet is bonded with BASF waterproof mixing latex with 100% grey cotton base fabric,
Then extrusion process is carried out with press bonding roller, places into baking oven progress drying and processing and obtains preliminary carpet.
5. the thick stock yarn wall-to-wall carpet production method of the RT fiber as described in Claims 1-4, it is characterised in that: the 4th stepping
One step is specially to use Horizontal flat blanket machine 6 times flat.
6. the thick stock yarn wall-to-wall carpet production method of the RT fiber as described in claim 1 to 5, it is characterised in that: the 5th stepping
It is shovel engraving that one step, which specially uses ST-II type,.
7. the thick stock yarn wall-to-wall carpet production method of the RT fiber as described in claim 1 to 6, it is characterised in that: the 6th stepping
One step is specially to carry out trimming processing, repairs thorn beautification flower pattern.
8. the thick stock yarn wall-to-wall carpet production method of the RT fiber as described in claim 1 to 7, it is characterised in that: the 7th stepping
One step is specially that four side of carpet that will be made is completed with the neat sewing by hand of corresponding yarn.Reuse pure natural latex
Cloth is bonded in blanket back, and in each bedside rug velvet head lower part 3MM of bonded carpet, avoids losing hair or feathers, to increase product beauty
The firmness of sight degree and carpet surface pastes a slice width band again on the basis of gluing side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910633971.2A CN110215106A (en) | 2019-07-12 | 2019-07-12 | A kind of thick stock yarn wall-to-wall carpet production method of RT fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910633971.2A CN110215106A (en) | 2019-07-12 | 2019-07-12 | A kind of thick stock yarn wall-to-wall carpet production method of RT fiber |
Publications (1)
| Publication Number | Publication Date |
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| CN110215106A true CN110215106A (en) | 2019-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910633971.2A Pending CN110215106A (en) | 2019-07-12 | 2019-07-12 | A kind of thick stock yarn wall-to-wall carpet production method of RT fiber |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231777A (en) * | 2014-07-10 | 2016-01-13 | 天津市藏原地毯有限公司 | Sheep wool fiber woven carpet and weaving method |
| CN105266538A (en) * | 2014-07-10 | 2016-01-27 | 天津市藏原地毯有限公司 | A camel hair fiber woven carpet and a weaving method |
| CN105310441A (en) * | 2014-07-10 | 2016-02-10 | 天津市藏原地毯有限公司 | Cashmere fiber knitted carpet and knitting method |
| CN108859381A (en) * | 2018-06-28 | 2018-11-23 | 阳信瑞鑫毛制品有限公司 | A kind of piece of blanket preparation process |
| CN109016743A (en) * | 2018-06-28 | 2018-12-18 | 阳信诺瑞织品有限公司 | A kind of manual terylene great circle drugget manufacture craft of substitution |
-
2019
- 2019-07-12 CN CN201910633971.2A patent/CN110215106A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231777A (en) * | 2014-07-10 | 2016-01-13 | 天津市藏原地毯有限公司 | Sheep wool fiber woven carpet and weaving method |
| CN105266538A (en) * | 2014-07-10 | 2016-01-27 | 天津市藏原地毯有限公司 | A camel hair fiber woven carpet and a weaving method |
| CN105310441A (en) * | 2014-07-10 | 2016-02-10 | 天津市藏原地毯有限公司 | Cashmere fiber knitted carpet and knitting method |
| CN108859381A (en) * | 2018-06-28 | 2018-11-23 | 阳信瑞鑫毛制品有限公司 | A kind of piece of blanket preparation process |
| CN109016743A (en) * | 2018-06-28 | 2018-12-18 | 阳信诺瑞织品有限公司 | A kind of manual terylene great circle drugget manufacture craft of substitution |
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Application publication date: 20190910 |
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