CN110213469A - A kind of industrial high temperature environmental monitoring camera and its monitoring system - Google Patents
A kind of industrial high temperature environmental monitoring camera and its monitoring system Download PDFInfo
- Publication number
- CN110213469A CN110213469A CN201910552151.0A CN201910552151A CN110213469A CN 110213469 A CN110213469 A CN 110213469A CN 201910552151 A CN201910552151 A CN 201910552151A CN 110213469 A CN110213469 A CN 110213469A
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- CN
- China
- Prior art keywords
- high temperature
- camera
- tube body
- channel
- environmental monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/55—Details of cameras or camera bodies; Accessories therefor with provision for heating or cooling, e.g. in aircraft
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/55—Optical parts specially adapted for electronic image sensors; Mounting thereof
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Aviation & Aerospace Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Closed-Circuit Television Systems (AREA)
Abstract
The invention discloses a kind of industrial high temperature environmental monitoring cameras, including carrier and high temperature camera, the fixed substrate of the pipe sleeve is mounted by means of bolts on heating furnace furnace wall, the high temperature camera hanger is fixedly connected by connector with high temperature camera, the high temperature camera includes tube body, refraction channel and cooling channel are offered in the tube body, it is fixedly installed with first refractive prism respectively along refraction channel in the tube body, second refracting prisms and third reflect prism, the refraction channel interior is vacuum seal structure, the cooling channel is located remotely from observation panel one end, the present invention is projected the situation in furnace on camera by three pieces of prisms by the refraction principle of light, so that the camera has obtained preferable protection, by being provided with slow water-cooling cooling device far from heating furnace furnace wall one end in tube body To reduce the influence to atmosphere is melted in furnace as far as possible, the quality of product in furnace ensure that.
Description
Technical field
The present invention relates to high temperature camera technical field, specially a kind of industrial high temperature environmental monitoring camera and its monitoring
System.
Background technique
Application No. is a kind of high temperature camera water-cooled jackets of " CN201720043631.0 ", including lateral wall in the prior art
Pipe and inner sidewall pipe；Water inlet is provided on the lateral wall pipe；One end is set between the lateral wall pipe and inner sidewall pipe
It is equipped with aqueous cold plate, the other end is provided with flange；Cavity is formed between the lateral wall pipe, inner sidewall pipe, aqueous cold plate and flange；
It is provided with the spacer that one end is connected on flange in the cavity, and forms the first cooling chamber and the second cooling chamber；Described
The water outlet being connected to the second cooling chamber is provided between lateral wall pipe and spacer；Sealing gland dress is additionally provided on the flange
It sets；Heat exchange area is improved, rationalizes the cycle heat exchange time, protects camera and flash lamp for photography not damaged.
But the above-mentioned high temperature camera water-cooled jacket still has more apparent defect: 1, above-mentioned dress in use
It sets and the CCD camera assembly being mounted in it is protected by water-cooling pattern, thus prevent high temperature from causing to damage to camera,
But such mode constantly will carry out high-speed circulating cooling to device in high temperature furnace domestic demand, cooling cost is larger；2, above-mentioned apparatus
By the way that entire water-cooled jacket is carried out cover type cooling, water-cooled jacket, which enters, to be easy to influence the melted atmosphere in furnace in melting furnace, thus
Large effect is caused to the quality of product.
Summary of the invention
It is above-mentioned to solve the purpose of the present invention is to provide a kind of industrial high temperature environmental monitoring camera and its monitoring system
The problem of being proposed in background technique.
To achieve the above object, the invention provides the following technical scheme:
A kind of industrial high temperature environmental monitoring camera, including carrier and high temperature camera, the carrier include built-in fitting, pipe
Set and automatic entrance-exit device, the built-in fitting are fixedly mounted in the embedded hole that heating furnace furnace wall opens up, the conduit of the pipe sleeve
Activity is plugged in built-in fitting, and the fixed substrate of the pipe sleeve is mounted by means of bolts on heating furnace furnace wall, the substrate
On be fixedly installed with automatic entrance-exit device, the automatic entrance-exit device includes electric hydaulic telescoping cylinder and high temperature camera hanger,
The high temperature camera hanger is fixedly connected by connector with high temperature camera, and the electric hydaulic telescoping cylinder is fixedly mounted on
On high temperature camera hanger, the telescopic arm of the electric hydaulic telescoping cylinder is fixedly connected with connector；
The high temperature camera includes tube body, and camera, the pipe are fixedly installed at the observation panel of the tube body end
Offer refraction channel and cooling channel in vivo, in the tube body along refraction channel be fixedly installed with respectively first refractive prism,
Second refracting prisms and third reflect prism, the third reflect prism are located at the light inlet side of tube body, the light inlet and
Optical lens is also fixedly installed at observation panel, the refraction channel interior is vacuum seal structure, and the cooling channel is located at
Far from observation panel one end, it is respectively communicated with water inlet pipe and outlet pipe in the cooling channel, the water inlet pipe is located at the bottom of tube body
Portion, the outlet pipe are located at the top of tube body.
Preferably, sliding slot is offered in the high temperature camera hanger, stretching for connector is movably installed in the sliding slot
Contracting sliding block offers a pair of of position limiting slide block on the flexible sliding block, and the position limiting slide block is movably arranged on high temperature camera hanger
Limiting slot in.
Preferably, the optical lens is borosilicate convex lens.
Preferably, the tube body is filled with heat-insulated asbestos inside the side of heating furnace furnace wall.
A kind of monitoring system, including multiple video monitoring apparatus, cloud storage platform and master control device, further include above-mentioned
Industrial high temperature environmental monitoring camera, the video acquisition end of the video monitoring apparatus are that above-mentioned industrial high temperature environmental monitoring is taken the photograph
As head, the industrial high temperature environmental monitoring camera is distributed in each region of heating furnace furnace wall, the cloud storage platform difference
It is communicated to connect with video monitoring apparatus and master control device, the cloud storage platform receives the collected video of video monitoring apparatus
Data, which are stored and sent it to, carries out Centralized Monitoring in master control device.
Compared with prior art, the beneficial effects of the present invention are:
1, camera is by being arranged far from one end of furnace wall by the present invention, by the refraction principle of light by the shape in furnace
Condition is projected on camera by three pieces of prisms, so that the camera has obtained preferable protection, while being reflected in channel
It has been prevented from the transmitting of heat using vacuum closed-type design, has prevented heat from spreading to body distal end by water-cooling.Compared with
Good protects device；
2, the present invention is filled with heat-insulated asbestos close to furnace inner end in tube body, by setting in tube body far from heating furnace furnace wall one end
Slow water-cooling cooling device is equipped with to reduce the influence to atmosphere is melted in furnace as far as possible, ensure that the product of product in furnace
Matter.
The present invention is projected the situation in furnace on camera by three pieces of prisms by the refraction principle of light, to make
It obtains the camera and has obtained preferable protection, filled by being provided with slow water-cooled cooling far from heating furnace furnace wall one end in tube body
It sets to reduce the influence to atmosphere is melted in furnace as far as possible, ensure that the quality of product in furnace.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is high temperature camera internal structure schematic cross-sectional view of the invention；
Fig. 3 is high temperature camera hanger schematic cross-section of the invention；
Fig. 4 is monitoring system block diagram of the invention.
In figure: 1 carrier, 2 high temperature cameras, 3 built-in fittings, 4 pipe sleeves, 5 automatic entrance-exit devices, 6 heating furnace furnace walls, 7 conduits,
8 fixed substrates, 9 bolts, 10 heat-insulated asbestos, 11 electric hydaulic telescoping cylinders, 12 high temperature camera hangers, 13 connectors, 14 tube bodies,
15 observation panels, 16 cameras, 17 refraction channels, 18 cooling channels, 19 first refractive prisms, 20 second refracting prisms, 21 thirds
Refracting prisms, 22 light inlets, 23 optical lenses, 24 water inlet pipes, 25 outlet pipes, 26 sliding slots, 27 flexible sliding blocks, 28 position limiting slide blocks,
29 limiting slots, 30 video monitoring apparatus, 31 cloud storage platforms, 32 master control devices.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-4 is please referred to, the present invention provides a kind of technical solution:
A kind of industrial high temperature environmental monitoring camera, including carrier 1 and high temperature camera 2, carrier 1 is for imaging high temperature
First 2 carry on heating furnace furnace wall 6, high temperature camera 2 for being monitored to inside heating furnace, carrier 1 include built-in fitting 3,
Pipe sleeve 4 and automatic entrance-exit device 5, built-in fitting 3 is fixedly mounted in the embedded hole that heating furnace furnace wall 6 opens up, in the present embodiment
Built-in fitting 3 is tubular structure, conduit 7 can be inserted into it by built-in fitting 3,7 activity of conduit of pipe sleeve 4 is plugged in built-in fitting
In 3, the fixed substrate 8 of pipe sleeve 4 is fixedly mounted on heating furnace furnace wall 6 by bolt 9, be fixedly installed on substrate 8 automatically into
Unloading device 5, by automatic entrance-exit device 5 to control high temperature camera 2 move forward and backward to control high temperature camera 2 into
Conduit 7 out, automatic entrance-exit device 5 include electric hydaulic telescoping cylinder 11 and high temperature camera hanger 12, are stretched by electric hydaulic
The linear movement of 11 drive connection part 13 of cylinder carries out carry and support, high temperature to high temperature camera 2 by high temperature camera hanger 12
Camera hanger 12 is fixedly connected by connector 13 with high temperature camera 2, and electric hydaulic telescoping cylinder 11 is fixedly mounted on high temperature
On camera hanger 12, the telescopic arm of electric hydaulic telescoping cylinder 11 is fixedly connected with connector 13, the electronic liquid in the present embodiment
Telescoping cylinder 11 is pressed to select the 2TGI type telescopic secondary electric oil cylinder of Zhejiang Handa Machinery Co., Ltd.'s production as driving device,
It is controlled by the instruction that master control device 32 is sent to work；
High temperature camera 2 includes tube body 14, is fixedly installed with camera 16, tube body 14 at the observation panel 15 of 14 end of tube body
Refraction channel 17 and cooling channel 18 are inside offered, refraction channel 17 in edge is fixedly installed with first refractive prism respectively in tube body 14
19, the second refracting prisms 20 and third reflect prism 21, by the light refractions three times of three refracting prisms to will into
The image that optical port 22 emits is sent into camera 16 by observation panel 15, substantially increases the resistance to of camera 16 by such design
With property, 14 length of tube body in the present embodiment is 1 meter, and camera 16 is arranged far from one end of heating furnace furnace wall 6 to guarantee
The safety of camera 16, third reflect prism 21 are located at 22 side of light inlet of tube body 14, light inlet 22 and observation panel 15
Place is also fixedly installed with optical lens 23, makes light be obtained through optical lens 23 by optical lens 23 and enters refraction channel
In 17, reflecting is vacuum seal structure inside channel 17, is protected in birefringence channel 17, is prevented by vacuum seal structure
Only temperature is spread, and cooling channel 18 is located remotely from 15 one end of observation panel, and water inlet pipe 24 has been respectively communicated in the channel 18 that cools down and has been gone out
Water pipe 25, by the setting of water inlet pipe 24 and outlet pipe 25 to which to cooling down inside tube body 14, water inlet pipe 24 is located at tube body
14 bottom, outlet pipe 25 are located at the top of tube body 14, at an angle due to tube body 14 and heating furnace furnace wall 6, water inlet pipe 24
Low level setting, the high-order setting of outlet pipe 25 are further by temperature-reducing medium to ensure that being sufficient filling with for internal cooling medium
Prevent the temperature on tube body 14 from being extended to far from 6 side of heating furnace furnace wall, while water inlet pipe 24 and the setting of outlet pipe 25 exist
The posterior segment of tube body 14 substantially reduces the influence to atmosphere is melted in furnace.
Preferably as one, sliding slot 26 is offered in high temperature camera hanger 12, is movably installed with connector in sliding slot 26
13 flexible sliding block 27, the telescopic arm of electric hydaulic telescoping cylinder 11 are fixedly installed with flexible sliding block 27, flexible by electric hydaulic
Cylinder 11 is flexible to drive flexible sliding block 27 flexible, and a pair of of position limiting slide block 28,28 activity peace of position limiting slide block are offered on flexible sliding block 27
In the limiting slot 29 of high temperature camera hanger 12, by the cooperation of position limiting slide block 28 and limiting slot 29 so that flexible sliding block 27
It is more stable when moving.
Preferably as one, optical lens 23 is borosilicate convex lens, and borosilicate convex lens has property resistant to high temperature
Can, the hot environment in heating furnace can be effectively resisted, guarantees that optical lens 23 is injury-free.
Preferably as one, tube body 14 is filled with heat-insulated asbestos 10 inside the side of heating furnace furnace wall 6, by heat-insulated
Asbestos 10 can trap heat from tube body 14 to refraction channel 17 spread, protect refraction channel 17 in each prism normal work
Make.
A kind of monitoring system, including multiple video monitoring apparatus 30, cloud storage platform 31 and master control device 32 further include
Above-mentioned industrial high temperature environmental monitoring camera, the video acquisition end of video monitoring apparatus 30 are that above-mentioned industrial high temperature environment is supervised
Control camera, industrial high temperature environmental monitoring camera is distributed in each region of heating furnace furnace wall 6, cloud storage platform 31 respectively with
Video monitoring apparatus 30 and master control device 32 communicate to connect, and cloud storage platform 31 receives the collected view of video monitoring apparatus 30
Frequency carries out Centralized Monitoring according to being stored and sent it in master control device 32.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of industrial high temperature environmental monitoring camera, including carrier (1) and high temperature camera (2), it is characterised in that: the load
Body (1) includes built-in fitting (3), pipe sleeve (4) and automatic entrance-exit device (5), and the built-in fitting (3) is fixedly mounted on heating furnace furnace wall
(6) in the embedded hole opened up, conduit (7) activity of the pipe sleeve (4) is plugged in built-in fitting (3), the fixation of the pipe sleeve (4)
Substrate (8) is fixedly mounted on heating furnace furnace wall (6) by bolt (9), and automatic entrance-exit dress is fixedly installed on the substrate (8)
It sets (5), the automatic entrance-exit device (5) includes electric hydaulic telescoping cylinder (11) and high temperature camera hanger (12), the high temperature
Camera hanger (12) is fixedly connected by connector (13) with high temperature camera (2), and the electric hydaulic telescoping cylinder (11) is solid
Dingan County is on high temperature camera hanger (12), the telescopic arm of the electric hydaulic telescoping cylinder (11) and connector (13) fixed company
It connects；
The high temperature camera (2) includes tube body (14), is fixedly installed with and takes the photograph at the observation panel (15) of tube body (14) end
As head (16), refraction channel (17) and cooling channel (18) are offered in the tube body (14), the tube body (14) is interior along refraction
Channel (17) is fixedly installed with first refractive prism (19), the second refracting prisms (20) and third reflect prism (21), institute respectively
State light inlet (22) side that third reflect prism (21) is located at tube body (14), at the light inlet (22) and observation panel (15) also
It is fixedly installed with optical lens (23), is vacuum seal structure, cooling channel (18) position inside the refraction channel (17)
In far from observation panel (15) one end, the cooling channel (18) is interior to be respectively communicated with water inlet pipe (24) and outlet pipe (25), described
Water inlet pipe (24) is located at the bottom of tube body (14), and the outlet pipe (25) is located at the top of tube body (14).
2. a kind of industrial high temperature environmental monitoring camera according to claim 1, it is characterised in that: the high temperature camera
It is offered sliding slot (26) in hanger (12), the flexible sliding block (27) of connector (13), institute is movably installed in the sliding slot (26)
It states and is offered on flexible sliding block (27) a pair of of position limiting slide block (28), the position limiting slide block (28) is movably arranged on high temperature camera extension
In the limiting slot (29) of frame (12).
3. a kind of industrial high temperature environmental monitoring camera according to claim 1, it is characterised in that: the optical lens
It (23) is borosilicate convex lens.
4. a kind of industrial high temperature environmental monitoring camera according to claim 1, it is characterised in that: the tube body (14) is leaned on
Heat-insulated asbestos (10) are filled with inside the side of nearly heating furnace furnace wall (6).
5. a kind of monitoring system, including multiple video monitoring apparatus (30), cloud storage platform (31) and master control device (32),
It is characterized in that: further including industrial high temperature environmental monitoring camera described in claim 1-3 any one, the video monitoring dress
The video acquisition end for setting (30) is above-mentioned industrial high temperature environmental monitoring camera, the industrial high temperature environmental monitoring camera point
Cloth in each region of heating furnace furnace wall (6), the cloud storage platform (31) respectively with video monitoring apparatus (30) and master control
Device (32) communication connection, the cloud storage platform (31) receive video monitoring apparatus (30) collected video data and are deposited
It stores up and sends it to and carry out Centralized Monitoring in master control device (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910552151.0A CN110213469B (en) | 2019-06-25 | 2019-06-25 | Industrial high-temperature environment monitoring camera and monitoring system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910552151.0A CN110213469B (en) | 2019-06-25 | 2019-06-25 | Industrial high-temperature environment monitoring camera and monitoring system thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110213469A true CN110213469A (en) | 2019-09-06 |
| CN110213469B CN110213469B (en) | 2020-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910552151.0A Active CN110213469B (en) | 2019-06-25 | 2019-06-25 | Industrial high-temperature environment monitoring camera and monitoring system thereof |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319531A (en) * | 2022-09-16 | 2022-11-11 | 黄登 | Protective cover and numerical control machine tool applying same |
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| CN102175039A (en) * | 2011-01-12 | 2011-09-07 | 上海电力学院 | Coking and slagging robot processing system for high-temperature hearth of coal fired power plant boiler |
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| Publication number | Publication date |
|---|---|
| CN110213469B (en) | 2020-10-30 |
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