CN110211327A - A kind of intelligence oxy-acetylene welding adapter tube reason method - Google Patents
A kind of intelligence oxy-acetylene welding adapter tube reason method Download PDFInfo
- Publication number
- CN110211327A CN110211327A CN201910492448.2A CN201910492448A CN110211327A CN 110211327 A CN110211327 A CN 110211327A CN 201910492448 A CN201910492448 A CN 201910492448A CN 110211327 A CN110211327 A CN 110211327A
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- Prior art keywords
- oxy
- acetylene
- acetylene welding
- numerical value
- structure change
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B19/00—Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/02—Alarms for ensuring the safety of persons
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B25/00—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
- G08B25/01—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
- G08B25/10—Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/10—Protocols in which an application is distributed across nodes in the network
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Signal Processing (AREA)
- Alarm Systems (AREA)
Abstract
A kind of intelligence oxy-acetylene welding adapter tube reason method, belongs to oxy-acetylene welding intelligent management technical field.The present invention includes: that sensing mould group persistently senses the OFF signal that has of oxy-acetylene welding operation field, and is sent to cloud system;Cloud system has OFF signal to calculate to the sensing mould group received, obtain structure change numerical value, the safe sex determination of oxy-acetylene welding operation is carried out according to structure change numerical value: by structure change numerical value compared with safety value corresponding in the data bank of cloud, if structure change numerical value is greater than safety value, then judge that oxy-acetylene welding operation is dangerous, and sends alarm;If structure change numerical value is not more than safety value, oxy-acetylene operation safety is judged.The present invention can be managed oxy-acetylene welding operation process, avoid the generation of fire explosion.
Description
Technical field
The present invention relates to oxy-acetylene welding intelligent management technical fields more particularly to a kind of intelligent oxy-acetylene welding to take over reason side
Method.
Background technique
Oxy-acetylene cut weldering operation no matter manufacturing industry or build industry it is generally existing, must especially carry out thin portion or height
The customized metal product of intensity.But welding technique and welding quality are only absorbed in oxy-acetylene management at present, due to oxy-acetylene
Steel cylinder is easy fire explosion, does not have properly management to this may result in serious consequence.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned problems of the prior art, provide a kind of intelligent oxy-acetylene welding adapter tube
Reason method can be managed oxy-acetylene welding operation process, avoid the generation of fire explosion.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of intelligence oxy-acetylene welding adapter tube reason method, comprising:
Sensing mould group persistently senses the OFF signal that has of oxy-acetylene welding operation field, and is sent to cloud system;
The cloud system has OFF signal to calculate to the sensing mould group received, obtains structure change numerical value, root
The safe sex determination of oxy-acetylene welding operation is carried out according to the structure change numerical value:
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
The present invention senses the OFF signal that has at ramp end by sensing mould group in real time, and is sent to cloud system, cloud system
After system calculates the sensing module signal received, every use state numerical value of ramp is obtained, shape is used by this
After standard figures in state numerical value and cloud database compare, judge whether the use of ramp is safe, and dangerous
In the case where send alarm, notify operator to correct, to avoid the generation of safety accident.
Preferably as the present invention, the cloud data bank is stored with based on oxygen-acetylene technical data, welding technique, fire
Explosion disaster relief information and related operation safety statutory regulations and personnel's input are formed by oxy-acetylene welding operation and fire do not occur
The safety value of explosion.
Preferably as the present invention, before the safe sex determination for carrying out oxy-acetylene welding operation, cloud data bank is established.
Preferably as the present invention, the safe sex determination of the oxy-acetylene welding operation passes through trigonometric function closed model algorithm
It realizes:
According to the spatial position of the sensing module signal transmitting position acquisition sensing mould group, calculated using trigonometric function closed model
The structure change numerical value of method calculation sensing mould group;
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
As it is of the invention preferably, the sensing mould group have it is multiple, including set on oxy-acetylene storage cylinder fitted, storage rack, welding gun,
Welded article, operating environment, operator, the sensing mould for having flame detecting function video camera, movable type and fixed fire-extinguishing apparatus
Group.
Preferably as the present invention, the sensing mould group includes GPS, combustible concentration meter, oxygen densitometer, thermometer, inclines
Oblique instrument, leveler, vibrometer, pressure gauge, poidometer.
As it is of the invention preferably, the sensing mould group pass through Zigbee or Wireless HART or ISA100.11a or
Wi-Fi or Bluetooth send a signal to cloud system.
Preferably as the present invention, when determining that oxy-acetylene welding operation is dangerous, caution signal is passed through into intelligent end APP or existing
Field display screen or mobile terminal short message or Live Audio or field alert device or onsite alarming lamp are sent.
The invention has the advantages that the present invention enables oxy-acetylene welding job management have using related wireless transmission sensing module
Standby intelligent, cooperation cloud database can effectively grasp handling situations, can effectively avoid the fire due to caused by nonstandard operation
Calamity explosion accident.
Detailed description of the invention
Fig. 1 is the flow chart of one embodiment of the present invention;
The structural schematic diagram for the oxy-acetylene welding operation field that Fig. 2 is;
Fig. 3 is the operation framework constructed based on trigonometric function closed model algorithm;
Fig. 4 is the sample calculation schematic diagram using trigonometric function closed model operation.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
A kind of intelligence oxy-acetylene welding adapter tube reason method, comprising:
Sensing mould group persistently senses the OFF signal that has of oxy-acetylene welding operation field, and is sent to cloud system;
The cloud system has OFF signal to calculate to the sensing mould group received, obtains structure change numerical value, root
The safe sex determination of oxy-acetylene welding operation is carried out according to the structure change numerical value:
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
Wherein, the cloud data bank is stored with based on oxygen-acetylene technical data, welding technique, fire explosion disaster relief letter
Breath and related operation safety statutory regulations and personnel's input are formed by the safety that fire explosion does not occur for oxy-acetylene welding operation
Value.For this purpose, needing first to establish cloud data bank before the safe sex determination for carrying out oxy-acetylene welding operation.
It include oxy-acetylene in figure Fig. 2 shows the structural schematic diagram of the oxy-acetylene welding operation field of setting sensing mould group
Storage cylinder fitted, welding gun, welded article, operating environment, operator, has flame detecting function video camera, movable type and consolidates storage rack
Fixed pattern fire-extinguishing apparatus.Above-mentioned unit be equipped with sensing mould group, the sensing mould group pass through Zigbee or Wireless HART or
ISA100.11a or Wi-Fi or Bluetooth send a signal to cloud system.
Specifically, the sensing mould group for being set to the oxy-acetylene storage cylinder fitted includes GPS, combustible concentration meter, oxygen concentration
The wireless transport modules such as meter, thermometer, dipmeter, leveler, vibrometer, pressure gauge, poidometer, available positioning, acetylene are dense
Degree, oxygen concentration, steel cylinder surrounding environment temperature, steel cylinder horizontal tilt degree, personnel's operational circumstances, whether steel cylinder opens and pressure
The signals such as value, oxy-acetylene storage.Wherein, steel cylinder starter is additionally provided with the wireless transmission sensing module such as GPS, vibrometer, stress meter,
It can get the information such as positioning, operational circumstances.
Sensing mould group set on the storage rack includes GPS, combustible concentration meter, oxygen densitometer, thermometer, vibration
The wireless transport modules such as meter, speedometer, dipmeter, poidometer can get positioning, concentration of acetylene, oxygen concentration, surrounding environment temperature
Degree, service speed and the information such as operational circumstances and storage.
Sensing mould group set on the welding gun include GPS, combustible concentration meter, oxygen densitometer, thermometer, dipmeter,
The wireless transport modules such as leveler, vibrometer, available positioning, concentration of acetylene, oxygen concentration, the temperature that freezes, welding-torch horizontal incline
The information such as gradient, personnel's operational circumstances.
Sensing mould group set on the operating environment includes combustible concentration meter, oxygen densitometer, thermometer, smokescope
The wireless transport modules such as meter, vibrometer, module are all provided with GPS, can get positioning, concentration of acetylene, oxygen concentration, environment temperature, ring
Border smokescope, whether the information such as the Vibration Condition of fire explosion.
Sensing mould group set on the operator include GPS, life detecting etc. wireless transport modules, can get positioning,
The information such as vital signs situation.
Sensing mould group set on the tool flame detecting function video camera includes GPS, wireless transport module, can get flame
The signals such as whether occur, position, and personnel and the positioning of each equipment and surrounding environment situation, each equipment level inclination journey can be calculated
Degree, personnel's operational circumstances, whether open get angry with pressure value, whether there is non-operating personnel to enter.
Sensing mould group set on described mobile and fixed fire-extinguishing apparatus includes that GPS, pressure gauge, thermometer, smog are dense
Spend meter, the wireless transport modules such as vibrometer, available positioning, environment temperature, environmental smoke concentration, personnel whether fire explosion
The information such as operation.
Fig. 2 is labelled with a spatial position for sensing mould group setting with black origin.Cloud system receives sensing mould group
After signal, the safety of oxy-acetylene welding operation is realized by algorithm, such as passes through trigonometric function closed model or fuzzy or gene
Or annealing or heredity or population or ant group algorithm calculate judgement.Hereafter by taking trigonometric function closed model as an example, said
It is bright.
The safe sex determination of the oxy-acetylene welding operation is realized by trigonometric function closed model algorithm:
According to the spatial position of the sensing module signal transmitting position acquisition sensing mould group, calculated using trigonometric function closed model
The structure change numerical value of method calculation sensing mould group;
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
Fig. 3 shows the operation framework based on the building of trigonometric function closed model algorithm.D is expressed as two sensing moulds in figure
Block end distance, θ are angle.By taking the triangle that oxygen storage steel cylinder, acetylene storage cylinder fitted, operator construct as an example.Oxygen storage
Depositing distance between steel cylinder and acetylene storage cylinder fitted is d.Oxygen storage steel cylinder and acetylene storage cylinder fitted and acetylene storage cylinder fitted with
Operator's line, angle is θ between the two line.It is worth noting that, the d and θ that indicate in figure be not identical, only construct
Mark, is not substantially that each d is identical, each θ is identical made by operation framework.And angle is not indicated in figure, apart from part, thing
It is also required to know angle, distance parameter in reality.It is schematically illustrate that Fig. 4 only does framework.
With reference to Fig. 4, if area is S, then areal calculation formula is as shown in the figure.Wherein, ABCD each point represents each equipment point
Or the location point of operator, when each equipment or the abnormal displacement of operator, area S will change, and this is abnormal
Displacement is exactly that excessive vibration or inclination cause, and is sentenced so this system can be directly compared with aforementioned vibration values and tilting value
Disconnected, a, b, c, d side length that can also be as represented in the figure according to angle, θ and distance d() lasting change be used as judgment basis, and it can also be with
It is the judgement structure of the value progress global alignment after aforementioned each single-measurement value and calculation.
When determining dangerous, caution signal is passed through into intelligent end APP or field panel or mobile terminal short message or scene
Broadcast or field alert device or onsite alarming lamp are sent.Field supervisor energy real time inspection in this way is taken rescue in time, is excluded
The emergency responses treatment measures such as dangerous situation.
Furthermore it is also possible to install video camera in operation field, image identification technical assistance/judgement field condition and behaviour are utilized
Whether correct make personnel's operational motion, when not meeting database standard, interrupt operation is controlled by cloud immediately, and utilize
Display screen, the sound, cell phone application notify operator and administrative staff.
The foregoing is only a preferred embodiment of the present invention, the specific embodiment is whole based on the present invention
A kind of implementation under design, and scope of protection of the present invention is not limited thereto, any skill for being familiar with the art
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by art personnel, should all cover in protection of the invention
Within the scope of.Therefore, the scope of protection of the invention shall be subject to the scope of protection specified in the patent claim.
Claims (8)
1. a kind of intelligence oxy-acetylene welding adapter tube reason method characterized by comprising
Sensing mould group persistently senses the OFF signal that has of oxy-acetylene welding operation field, and is sent to cloud system;
The cloud system has OFF signal to calculate to the sensing mould group received, obtains structure change numerical value, root
The safe sex determination of oxy-acetylene welding operation is carried out according to the structure change numerical value:
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
2. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that the cloud data bank storage
Have based on oxygen-acetylene technical data, welding technique, fire explosion disaster relief information and related operation safety statutory regulations and personnel
Input is formed by the safety value that fire explosion does not occur for oxy-acetylene welding operation.
3. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that carrying out oxy-acetylene welding work
Before the safe sex determination of industry, cloud data bank is established.
4. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that the oxy-acetylene welding operation
Safe sex determination pass through trigonometric function closed model algorithm realize:
According to the spatial position of the sensing module signal transmitting position acquisition sensing mould group, calculated using trigonometric function closed model
The structure change numerical value of method calculation sensing mould group;
By the structure change numerical value compared with safety value corresponding in the data bank of cloud, if the structure change numerical value is greater than
The safety value then judges that oxy-acetylene welding operation is dangerous, and sends alarm;If the structure change numerical value is no more than described
Safety value then judges oxy-acetylene operation safety.
5. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that the sensing mould group has more
It is a, including it is set to oxy-acetylene storage cylinder fitted, storage rack, welding gun, welded article, operating environment, operator, tool flame detecting function
The sensing mould group of video camera, movable type and fixed fire-extinguishing apparatus.
6. intelligence oxy-acetylene welding adapter tube reason method according to claim 5, which is characterized in that the sensing mould group includes
GPS, combustible concentration meter, oxygen densitometer, thermometer, dipmeter, leveler, vibrometer, pressure gauge, poidometer.
7. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that the sensing mould group passes through
Zigbee or Wireless HART or ISA100.11a or Wi-Fi or Bluetooth send a signal to cloud system.
8. intelligence oxy-acetylene welding adapter tube reason method according to claim 1, which is characterized in that determine oxy-acetylene welding operation
When dangerous, caution signal is passed through into intelligent end APP or field panel or mobile terminal short message or Live Audio or field alert
Device or onsite alarming lamp are sent.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114749755A (en) * | 2022-05-27 | 2022-07-15 | 国网河南省电力公司南阳供电公司 | Oxygen alkyne fire-working safety comprehensive protection system based on multi-sensor data fusion |
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CN108608095A (en) * | 2018-05-04 | 2018-10-02 | 唐山松下产业机器有限公司 | welding system and welding system control method |
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KR101102921B1 (en) * | 2009-12-01 | 2012-01-10 | (주)유시스 | Integrated Sensor Appartus And Detection Method of Industrial Accident |
CN103574607A (en) * | 2012-08-02 | 2014-02-12 | 冯友新 | Welding gun |
CN206854807U (en) * | 2017-04-17 | 2018-01-09 | 中铁一局集团天津建设工程有限公司 | Electric welding field prior-warning device based on infrared image identification and RFID technique |
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Application publication date: 20190906 |