CN110209128A - A kind of intelligent coordinated managing and control system of steel and iron manufacturing multi-service and realization device - Google Patents
A kind of intelligent coordinated managing and control system of steel and iron manufacturing multi-service and realization device Download PDFInfo
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- CN110209128A CN110209128A CN201910349402.5A CN201910349402A CN110209128A CN 110209128 A CN110209128 A CN 110209128A CN 201910349402 A CN201910349402 A CN 201910349402A CN 110209128 A CN110209128 A CN 110209128A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 153
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 140
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 109
- 239000010959 steel Substances 0.000 title claims abstract description 109
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 70
- 238000012544 monitoring process Methods 0.000 claims abstract description 40
- 238000004458 analytical method Methods 0.000 claims abstract description 19
- 238000012545 processing Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 10
- 241001269238 Data Species 0.000 claims abstract description 5
- 238000005457 optimization Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 77
- 230000008569 process Effects 0.000 claims description 73
- 238000005516 engineering process Methods 0.000 claims description 30
- 238000007726 management method Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 11
- 238000012800 visualization Methods 0.000 claims description 9
- 238000005265 energy consumption Methods 0.000 claims description 8
- 238000007405 data analysis Methods 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 7
- 239000002341 toxic gas Substances 0.000 claims description 7
- 238000004590 computer program Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 238000012797 qualification Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 238000012384 transportation and delivery Methods 0.000 claims description 6
- 238000011217 control strategy Methods 0.000 claims description 5
- 231100000614 poison Toxicity 0.000 claims description 5
- 230000007096 poisonous effect Effects 0.000 claims description 5
- 238000012502 risk assessment Methods 0.000 claims description 5
- 230000008901 benefit Effects 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 238000007619 statistical method Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010224 classification analysis Methods 0.000 claims description 2
- 238000004939 coking Methods 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000446 fuel Substances 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims description 2
- 238000013439 planning Methods 0.000 claims description 2
- 230000008439 repair process Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims description 2
- 238000009628 steelmaking Methods 0.000 claims description 2
- 230000002195 synergetic effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 claims 1
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- 238000003786 synthesis reaction Methods 0.000 claims 1
- 230000004927 fusion Effects 0.000 abstract description 3
- 230000000007 visual effect Effects 0.000 abstract description 2
- 238000011161 development Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000013500 data storage Methods 0.000 description 2
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- 238000010276 construction Methods 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
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- 230000008521 reorganization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000009885 systemic effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32204—Performance assurance; assure certain level of non-defective products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention provides a kind of intelligent coordinated managing and control system of steel and iron manufacturing multi-service and realization device, the intelligent coordinated managing and control system of a kind of multi-service provided to realize the present invention, including basic data layer, data platform, four functional modules of intelligent monitoring and intelligent decision, basic data layer acquires all kinds of business datums of steel and iron manufacturing, it is linked into data platform and carries out data processing, storage, after analysis, visual intelligent control is realized for intelligent monitored control module, all kinds of achievement datas relevant to the manufacturing carry out comprehensive analysis processing in intelligent decision module simultaneously, for steel and iron manufacturing, enterprise makes science, efficient intelligent decision provides data supporting, it is difficult fundamentally to solve each operation system collaboration fusion of steel and iron manufacturing enterprise, the problems such as efficiency of operation is low, realize production, the energy, logistics, the real time monitoring of the multiservice systems such as security protection, optimization is adjusted Degree and management, improve the whole efficiency of operation of enterprise.
Description
Technical field
The present invention relates to steel and iron manufacturing enterprise information management system technical field, especially a kind of steel and iron manufacturing multi-service intelligence
Managing and control system and realization device can be cooperateed with.
Background technique
With the development of information technology, advantage is created for iron and steel enterprise's transition and upgrade and industry development.On the one hand,
Domestic and international well-known iron and steel enterprise is with Information Technology Improving control precision, raising product quality, reduction resource consumption and production
Cost obtains in terms of realizing intelligent enterprise managing compared with quantum jump；On the other hand, steel industry is eliminated the backward production facilities energetically, is pushed away
Into merging and reorganization, industrial concentration is improved, and industrial chain upstream and downstream resource is gradually integrated, process equipment equipment and management level
It is constantly promoted, enterprise changes to fine-grained management, intensive operation.
Concurrently, there is also many specific questions in iron and steel enterprise's own fabrication, such as: generally existing intelligence
Change degree is not high, systemic strong；All lack good control means to continuous, product quality, cost consumption etc. is produced；Production
Complex process, business are various, are difficult to realize effectively cooperate with fusion etc. between each operation system；The presence of these problems and current letter
The situation for ceasing technology height development is extremely inadaptable, especially effectively cooperates with fusion problem between each operation system of steel and iron manufacturing,
Seriously constrained iron and steel enterprise efficiently, the propulsion of intelligent decision process.
Summary of the invention
Described in background technology in order to solve the problems, such as, the present invention provides a kind of intelligent coordinated control of steel and iron manufacturing multi-service
System, iron and steel enterprise's construction system in this manner in the fabrication process, targetedly formulates solution, may be implemented
The efficient collaboration of each operation system of steel and iron manufacturing is merged.It promotes IT application to iron and steel enterprise and industrializes depth integration, realize new
Generation information technology is combined with advanced manufacturing technology innovation, the steel industry transition and upgrade under the support of power-assisted Information Condition, structure
Open, shared, cooperation intelligence manufacture industry ecological development is built, reaches iron and steel enterprise and promotes the operation of manufacturing process science and decision
The final goal of efficiency.
The present invention includes: basic data module, data platform module, intelligent monitored control module and intelligent decision module thus；
Basic data module is used to acquire the business datum and produced on-site, logistics, peace of each operation system of steel and iron manufacturing
Protect video monitoring data；
Classification processing is carried out for the business datum and video data to basic data module in data platform module, is deposited
After storage, preliminary analysis, classification uploads to intelligent monitored control module and intelligent decision module；
Intelligent monitored control module visualizes steel for realizing to control index, manufacture real time data, vision signal, 3D
The monitored picture visualization display of manufaturing data, and preset control strategy is provided, reasonable point is made for production scheduling personnel
Analysis judgement and operation；
Intelligent decision module be used for by production technology index, equipment operating index, energy environment protection index, logistics index number
According to being sorted out, handling, analyzing and being calculated, the conclusion based on the analysis of accurate statistics data is obtained, be operation prediction, the wind of user
Danger assessment, supply chains decision making provide data supporting, promote the accuracy and efficiency of decision.
Need further exist for explanation, basic data module includes: manufacture execution unit, Enterprise Resources Plan unit and
Mass unit；
Manufacture execution unit is used to obtain the information during make-to-order, and is transmitted and tracked, from order placement
The entire production process completed to product is tracked；
It when manufacturing process data changes, makes a response and reports in time, and be current number based on preset threshold
According to offer reference, and compare analysis；
Enterprise Resources Plan unit is for realizing the effective shared of corporate resources and utilizes, by information system to data into
Row sufficiently arrange, effectively transmitting, make corporate resources around steel and iron manufacturing purchase, deposit, produce, selling, human, financial, and material resources various aspects carry out
Reasonably configuration and utilization, to realize the raising of enterprise operation efficiency.
Mass unit is used to be based on preset quality standard and system, carries out to the quality of product in steel plant process complete
Flow tracking and closed loop management are completed at the same time the information exchange with manufacture execution unit, realize to various product performance parameter and
The overall process of achievement data is managed.
Need further exist for explanation, basic data module further include: energy unit, unit, metering units, logistics
Unit, fire safety monitoring unit and monitoring poisonous gas unit；
Energy unit is used for water, electricity, wind, the process data of the gas consumption class energy and full process ring in steel plant process
It protects emissions data to be monitored, the scheduling and balance of the energy is carried out according to the operating parameter of per pass manufacturing process and preset threshold,
Realize the management of energy optimum use；
Unit is for being monitored equipment operating data used in steel plant process；
Metering units are used to measure the energy and goods and materials of steel plant process, provide reliably for overall process cost management
Data supporting；
Logistic Unit be used for by with metering system carry out information exchange, to steel plant process from material into factory, factory in
It is relayed to the tracking and management of product export whole process logistics information；
Fire safety monitoring unit is used to monitor the fire protection warning information of steel plant process in real time and management, and to each
Kind emergency information makes emergency processing response；
Monitoring poisonous gas unit is used to that each process toxic gas of steel plant process to be monitored in real time and be managed,
When toxic gas exceeds threshold value, alert, and emergency processing is made to various cases of emergency.
Need further exist for explanation, basic data module further include: video monitor unit；
Video monitor unit completes each critical process video monitoring signal access of steel and iron manufacturing simultaneously for realizing production video
Display；
For realizing logistics video, completes steel and iron manufacturing each process raw material and enter factory, intermediate material transhipment, finished product factory video
Signal is accessed and is shown；
For realizing security video, the security video signal for completing each key position is accessed and is shown.
Explanation is needed further exist for, data platform module is also used to be monitored production technology data, comprising: steel
Manufacturing processes manage data, process operating index manages data, order monitoring data delivery cycle, production and operation statistical
Analyse data；
Equipment operating data is monitored, comprising: equipment running status, technological parameter monitoring data, equipment were run
Thread management data monitoring；
Energy environment protection data are monitored, comprising: basic energy resource system data, energy processes managing and control system data, energy
Source procedure optimization system, energy decision making support system and environment protection digital；
Logistics data is monitored, comprising: crude fuel is into alloting number in factory's data, raw material/product inventory data, factory
According to, have bad luck planning data and finished product shipment data；
Security data are monitored, comprising: the data such as security, fire-fighting and toxic gas；
Video data is monitored, comprising: production process video, logistics video and security video.
Explanation is needed further exist for, intelligent monitored control module is also used to manage index, and control index includes that order executes number
According to, output, storage quantity, qualification rate, order encashment ratio, lumber recovery, the amount of changing the original sentence to, the amount of falling library, outbound amount and outer library delivering amount；
Real time data inspecting, including the real-time yield of steel plant process, equipment state, continuous data and energy resource system
Real time data；
Vision signal control carries out video monitor to production, logistics, the energy, security, emphasis position, intuitive to grasp production
Logistics operating status；
It is also used to realize that 3D visualization shows, completes raw material, sintering, pelletizing, coking, ironmaking, steel-making, steel rolling manufacture production
The storage equipment of equipment and energy medium, transporting equipment, transmission device threedimensional model production, accurately show device structure and
Production technology；Realize pipeline alarm long neglected and in disrepair and emergency first-aid repair, equipment structure show and the monitoring of operation data,
The three dimensional navigation of workshop, plant area's danger source accident early warning and accurate positionin, patrol officer's locating and tracking and facility maintenance document
Management；
It is also used to manage picture, using technologies such as computer technology, the communication technology, video monitorings, complete comprehensive, high speed
Information processing realizes that steel plant process energy environment protection, quality, production, logistics, security, the real-time of the Various types of data of equipment are shown
Show, and provides intelligent control strategy for production dispatcher.
Need further exist for explanation, intelligent decision module be also used to it is for statistical analysis to production technology index, to steel
Yield, schedule performance when the order encashment ratio of iron process, lumber recovery, qualification rate, delivery rate, operating rate, machine
Index carries out classification analysis statistics, grasps the production and operation situation of each manufacturing process on the whole；
Equipment operating index is parsed, the operation index of correlation of the full process emphasis equipment of steel and iron manufacturing is analyzed
Statistics, controls full firm-wide emphasis equipment running status, carries out in time and executes maintenance and maintenance work, realizes to equipment
Lifecycle management；
Energy environment protection index is parsed, it is relevant to production of energy using preset computer data analytical technology
Historical data carries out data analysis, excacation, produces according to utility consumption history average value, and according to steel and iron manufacturing each process
It runs and arranges with equipment, progress energy supply and demand, energy consumption actual achievement are compared with plan, mark is realized to process energy consumption, ton steel in analysis
The comparison analysis of comprehensive energy consumption, environment monitoring index.
Need further exist for explanation, intelligent decision module is also used to parse logistics index, realize material from into
Transfer, inventory information, the whole process manufacture information analysis management to factory, reduce logistics cost, are that each process is balanced in factory, factory
Production provides effective guarantee, achievees the purpose that reduce inventory, reduces the occupation of capital；
Prediction operation is parsed, is supported by the science of all kinds of achievement datas, grasps the operation of steel and iron manufacturing each process
Inherent law, solution is targetedly formulated, to the future developing trend and its shape of steel and iron manufacturing production and operating activities
Condition is predicted；
Realize supply chains, it is visual in product information retrospect, inventory on the basis of steel and iron manufacturing indices statistics
Change, order cooperates with, the synergistic application scene during logistics collaboration, the Collaborative Manufacturing of realization support each link of supply chain；
It realizes risk assessment, is based on Operational Data Analysis, obtain operation data, the carry out wind of production process parameters superthreshold
Dangerous factors assessment formulates prevention solution.
The present invention also provides a kind of realization devices, comprising:
Memory, for storing computer program and the intelligent coordinated managing and control system of steel and iron manufacturing multi-service；
Processor, for executing the computer program and the intelligent coordinated managing and control system of steel and iron manufacturing multi-service, to realize
The intelligent coordinated managing and control system of steel and iron manufacturing multi-service.
As can be seen from the above technical solutions, the invention has the following advantages that
The present invention merges the problems such as difficult around each operation system collaboration that steel plant process is had outstanding performance is restricted, and formulates excellent
Change corrective measure, it is intended to build the intelligent coordinated managing and control system of " unified, efficient, concentration, profession ".
" manufacture, logistics, equipment, the energy, environment and the live video " that the present invention is covered system etc. is a variety of in real time
Data and image realize Centralized Monitoring, the commander of each system of steel and iron manufacturing, improve steel enterprise in control center large-size screen monitors centralized displaying
Industry manages ability to the collaboration of manufacturing process.
The present invention is based on the own characteristic of steel manufacturing procces, by steel produce continued to optimize in real process with it is complete
It is apt to, it can be achieved that iron and steel enterprise promotes IT application and industrialization depth integration, completion generation information technology and advanced manufacturing technology
Innovation combines, and the steel industry transition and upgrade under the support of power-assisted Information Condition constructs the intelligence manufacture of open, shared cooperation
Industry ecological development, provides important support for iron and steel enterprise's manufacturing process science operation and the promotion of the efficiency of decision-making.
Detailed description of the invention
In order to illustrate more clearly of technical solution of the present invention, attached drawing needed in description will be made below simple
Ground introduction, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ordinary skill
For personnel, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the intelligent coordinated managing and control system schematic diagram of steel and iron manufacturing multi-service；
Fig. 2 is the intelligent coordinated managing and control system embodiment schematic diagram of steel and iron manufacturing multi-service.
Specific embodiment
It in order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, below will be with specific
Examples and drawings, the technical solution protected to the present invention are clearly and completely described, it is clear that implementation disclosed below
Example is only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiment in this patent, the common skill in this field
Art personnel all other embodiment obtained without making creative work belongs to the model of this patent protection
It encloses.
The present invention provides a kind of intelligent coordinated managing and control system of steel and iron manufacturing multi-service, as depicted in figs. 1 and 2, comprising: basis
Data module 1, data platform module 2, intelligent monitored control module 3 and intelligent decision module 4；
Basic data module 1 is used to acquire the business datum and produced on-site, logistics, peace of each operation system of steel and iron manufacturing
Protect video monitoring data；For classifying to the business datum and video data of basic data module in data platform module 2
After processing, storage, preliminary analysis, classification uploads to intelligent monitored control module and intelligent decision module；Intelligent monitored control module 3 is for real
Now control index, manufacture real time data, vision signal, the 3D monitored picture for visualizing steel and iron manufacturing data are visualized aobvious
Show, and preset control strategy is provided, makes reasonable analytical judgment and operation for production scheduling personnel；Intelligent decision module 4
For production technology index, equipment operating index, energy environment protection index, the data of logistics index to be sorted out, are handled, are analyzed
And calculating, it obtains the conclusion based on the analysis of accurate statistics data, determines for the operation prediction, risk assessment, supply chains of user
Plan activity provides data supporting, promotes the accuracy and efficiency of decision.
The intelligent coordinated managing and control system of steel and iron manufacturing multi-service is acquired the Various types of data of steel plant process, handles,
Storage, analysis, visualization, the final purpose realized closed loop feedback and improve enterprise operation, the efficiency of decision-making.
1 data source of basic data module is in each operation system and video monitoring system.Each business of basic data module 1
Monitoring is obtained to include: Enterprise Resources Plan (ERP) system, manufacture (MES) system of execution, quality system, energy resource system, set
Standby system, metering system, logistics system, toxic gas system, fire-fighting safety system etc..The video monitoring of basic data module 1
It include: production video, logistics video, security video etc..
Data platform module 2 includes production technology data, equipment operating data, energy environment protection data, security data, logistics
The data such as data, video data.The production technology data of data platform module 2, comprising: production process manages data, process fortune
Row index manages data, order monitoring data delivery cycle, production and operation statistical data analysis etc..Data platform module 2 is set
Standby operation data includes: equipment running status and technological parameter monitoring data, equipment running process management data etc..Data platform
The energy environment protection data of module 2 include: energy processes control data, energy processes optimization data, basic energy resource management data, energy
Source decision support data, environment protection digital monitoring data etc..The security data of data platform module 2 include: full corporate security defendance
Data, security against fire data, toxic gas operation alert data, emergency processing data etc..
The main monitoring content of intelligent monitored control module 3 include production control index, production process real time data, vision signal,
3D visualization such as shows at the information.
The control index of intelligent monitored control module includes: order encashment ratio, lumber recovery, the qualification rate, work of steel plant process
The indexs such as yield, schedule performance when industry rate, machine.
Intelligent monitored control module real time data includes: the real-time yield of steel plant process each process, equipment running status, meter
Measure the data informations such as data, energy resource system real time data.
Intelligent monitored control module monitoring vision signal include: production, logistics, the energy, security, emphasis position video monitoring
Signal.
Intelligent monitored control module monitoring 3D visualization shows, show object include: steel and iron manufacturing main body production equipment and
The storage equipment of the ancillary equipment, energy medium that match and transporting equipment etc..
The control picture of intelligent monitored control module, display data include, steel plant process energy environment protection, production, logistics,
The system datas such as security, equipment.
Intelligent decision module 4 includes production technology index, equipment operating index, energy environment protection index, logistics index equal part
The intelligent decisions module such as class index and prediction operation, supply chains, risk assessment.
The production technology index of intelligent decision module includes: order encashment ratio, lumber recovery, the qualification of steel plant process
The indexs such as yield, schedule performance when rate, delivery rate, operating rate, machine.
The equipment operating index of intelligent decision module includes: the operation index of correlation of the full process emphasis equipment of steel and iron manufacturing.
The energy environment protection index of intelligent decision module includes: the indexs such as process energy consumption, ton steel comprehensive energy consumption, environment monitoring.
The logistics index of intelligent decision module includes: that material flows entirely into transfer, inventory information, product export in factory, factory etc.
Journey manufactures information index.
The prediction operation of intelligent decision module grasps steel and iron manufacturing each process fortune by the science support of all kinds of achievement datas
The inherent law of battalion, targetedly formulates solution.
Operational Data Analysis of the risk assessment of intelligent decision module based on steel and iron manufacturing enterprise grasps the true fortune of enterprise
Market condition is targetedly formulated prevention and is solved to that may assess the various risks factor that enterprise operation impacts
Measure.
The supply chains combination iron and steel enterprise own actual situation of intelligent decision module, research restrict steel and iron manufacturing supply
All kinds of problems of chain collaboration, are opened with emphasis on application scenarios such as product information retrospect, inventory's visualization, order collaboration, logistics collaborations
Work is opened up, realizes the Collaborative Manufacturing of each link of supply chain.
Technology as described herein may be implemented in hardware, software, firmware or any combination of them.The various spies
Sign is module, and unit or assembly may be implemented together in integration logic device or separately as discrete but interoperable logic
Device or other hardware devices.In some cases, the various features of electronic circuit may be implemented as one or more integrated
Circuit devcie, such as IC chip or chipset.
If realized within hardware, the present invention relates to a kind of devices, such as can be used as processor or integrated circuit dress
It sets, such as IC chip or chipset.Alternatively or additionally, if realized in software or firmware, the technology can
Realize at least partly by computer-readable data storage medium, including instruction, when implemented, make processor execute one or
More above methods.For example, computer-readable data storage medium can store the instruction such as executed by processor.
The present invention also provides a kind of realization devices, comprising: memory, for storing computer program and the more industry of steel and iron manufacturing
It is engaged in intelligent coordinated managing and control system；
Processor, for executing the computer program and the intelligent coordinated managing and control system of steel and iron manufacturing multi-service, to realize
The intelligent coordinated managing and control system of steel and iron manufacturing multi-service.
Realization device can be industry control server, mobile terminal, industry control handheld terminal, monitoring computer etc..
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (9)
1. a kind of intelligent coordinated managing and control system of steel and iron manufacturing multi-service characterized by comprising basic data module, data are flat
Platform module, intelligent monitored control module and intelligent decision module；
Basic data module is used to acquire the business datum and produced on-site, logistics, security view of each operation system of steel and iron manufacturing
Frequency monitoring data；
For carrying out classification processing, storage, first to the business datum and video data of basic data module in data platform module
After step analysis, classification uploads to intelligent monitored control module and intelligent decision module；
Intelligent monitored control module visualizes steel and iron manufacturing for realizing to control index, manufacture real time data, vision signal, 3D
The monitored picture visualization display of data, and preset control strategy is provided, reasonable analysis, which is made, for production scheduling personnel sentences
Disconnected and operation；
Intelligent decision module be used for by production technology index, equipment operating index, energy environment protection index, the data of logistics index into
Row is sorted out, processing, analyzes and calculate, and obtains the conclusion based on the analysis of accurate statistics data, comments for the operation prediction of user, risk
Estimate, supply chains decision making offer data supporting, promotes the accuracy and efficiency of decision.
2. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1, which is characterized in that
Basic data module includes: manufacture execution unit, Enterprise Resources Plan unit and mass unit；
Manufacture execution unit is used to obtain the information during make-to-order, and is transmitted and tracked, from order placement to production
The entire production process that product are completed is tracked；
It when manufacturing process data changes, makes a response and reports in time, and be that current data mention based on preset threshold
For reference, and comparison is analyzed；
Enterprise Resources Plan unit is for realizing the effective shared of corporate resources and utilizes, and is filled by information system to data
Point arrange, effectively transmitting, make corporate resources around steel and iron manufacturing purchase, deposit, produce, selling, that human, financial, and material resources various aspects carry out is reasonable
Ground configuration and utilization, to realize the raising of enterprise operation efficiency；
Mass unit is used to be based on preset quality standard and system, carries out whole process to the quality of product in steel plant process
Tracking and closed loop management are completed at the same time the information exchange with manufacture execution unit, realize to various product performance parameter and index
The overall process of data is managed.
3. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Basic data module further include: energy unit, unit, metering units, Logistic Unit, fire safety monitoring unit with
And monitoring poisonous gas unit；
Energy unit is used to arrange water, electricity, wind, the process data of the gas consumption class energy and full process environmental protection in steel plant process
It puts data to be monitored, the scheduling and balance of the energy is carried out according to the operating parameter of per pass manufacturing process and preset threshold, is realized
Energy optimum use management；
Unit is for being monitored equipment operating data used in steel plant process；
Metering units are used to measure the energy and goods and materials of steel plant process, provide reliable data for overall process cost management
Support；
Logistic Unit is used for by carrying out information exchange with metering system, to steel plant process from material into transfer in factory, factory
To the tracking and management of product export whole process logistics information；
Fire safety monitoring unit is used to monitor the fire protection warning information of steel plant process in real time and management, and answers various
Anxious information makes emergency processing response；
Monitoring poisonous gas unit is for being monitored in real time and managed to each process toxic gas of steel plant process, when having
When poisonous gas exceeds threshold value, alert, and emergency processing is made to various cases of emergency.
4. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Basic data module further include: video monitor unit；
Video monitor unit completes each critical process video monitoring signal of steel and iron manufacturing and accesses and show for realizing production video
Show；
For realizing logistics video, completes steel and iron manufacturing each process raw material and enter factory, intermediate material transhipment, finished product factory vision signal
It accesses and shows；
For realizing security video, the security video signal for completing each key position is accessed and is shown.
5. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Data platform module is also used to be monitored production technology data, comprising: steel plant process process manages data, work
Sort run index manages data, order monitoring data delivery cycle, production and operation statistical data analysis；
Equipment operating data is monitored, comprising: equipment running status, technological parameter monitoring data, equipment running process pipe
Manage data monitoring；
Energy environment protection data are monitored, comprising: basic energy resource system data, energy processes managing and control system data, energy mistake
Journey optimization system, energy decision making support system and environment protection digital；
Logistics data is monitored, comprising: crude fuel is into alloting data in factory's data, raw material/product inventory data, factory, fall
Transport planning data and finished product shipment data；
Security data are monitored, comprising: the data such as security, fire-fighting and toxic gas；
Video data is monitored, comprising: production process video, logistics video and security video.
6. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Intelligent monitored control module is also used to manage index, control index include order execute data, output, storage quantity, qualification rate,
Order encashment ratio, lumber recovery, the amount of changing the original sentence to, the amount of falling library, outbound amount and outer library delivering amount；
Real time data inspecting, including the real-time yield of steel plant process, equipment state, continuous data and energy resource system are real-time
Data；
Vision signal control carries out video monitor to production, logistics, the energy, security, emphasis position, intuitively grasps production logistics
Operating status；
It is also used to realize that 3D visualization shows, completes raw material, sintering, pelletizing, coking, ironmaking, steel-making, steel rolling manufacture production equipment
And the threedimensional model production of the storage equipment, transporting equipment, transmission device of energy medium, accurately show device structure and production
Technique；The structure of the alarm long neglected and in disrepair and emergency first-aid repair, equipment of realizing pipeline shows and the monitoring of operation data, workshop
Three dimensional navigation, plant area's danger source accident early warning and accurate positionin, patrol officer's locating and tracking and facility maintenance document management；
It is also used to manage picture, using technologies such as computer technology, the communication technology, video monitorings, completes comprehensive, high speed information
Steel plant process energy environment protection, quality, production, logistics, security, the real-time display of the Various types of data of equipment are realized in processing, and
Intelligent control strategy is provided for production dispatcher.
7. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Intelligent decision module be also used to it is for statistical analysis to production technology index, to the order encashment ratio of steel plant process,
Yield, schedule performance index carry out classification analysis statistics when lumber recovery, qualification rate, delivery rate, operating rate, machine, from
Generally grasp the production and operation situation of each manufacturing process；
Equipment operating index is parsed, analysis system is carried out to the operation index of correlation of the full process emphasis equipment of steel and iron manufacturing
Meter, controls full firm-wide emphasis equipment running status, carries out in time and executes maintenance and maintenance work, realizes to the complete of equipment
Life cycle management；
Energy environment protection index is parsed, using preset computer data analytical technology, history relevant to production of energy
Data carry out data analysis, excacation, produce and set according to utility consumption history average value, and according to steel and iron manufacturing each process
Received shipment row arrangement, progress energy supply and demand, energy consumption actual achievement are compared with plan, mark is realized to process energy consumption, ton steel synthesis in analysis
The comparison analysis of energy consumption, environment monitoring index.
8. the intelligent coordinated managing and control system of steel and iron manufacturing multi-service according to claim 1 or 2, which is characterized in that
Intelligent decision module is also used to parse logistics index, realize material from into transfer in factory, factory, inventory information, to
The whole process of factory manufactures information analysis management, reduces logistics cost, provides effective guarantee for each process balanced production, reaches drop
Low stock, the purpose for reducing the occupation of capital；
Prediction operation is parsed, is supported by the science of all kinds of achievement datas, grasps the interior of steel and iron manufacturing each process operation
In rule, targetedly formulate solution, the future developing trend and its situation to steel and iron manufacturing production and operating activities into
Row prediction；
Realize supply chains, steel and iron manufacturing indices statistics on the basis of, product information retrospect, inventory visualization,
Synergistic application scene during order collaboration, logistics collaboration, realizes the Collaborative Manufacturing of support each link of supply chain；
Realize risk assessment, be based on Operational Data Analysis, obtain operation data, the carry out risk of production process parameters superthreshold because
Prevention solution is formulated in element assessment.
9. a kind of realization device characterized by comprising
Memory, for storing computer program and the intelligent coordinated managing and control system of steel and iron manufacturing multi-service；
Processor, for executing the computer program and the intelligent coordinated managing and control system of steel and iron manufacturing multi-service, to realize as weighed
Benefit requires the intelligent coordinated managing and control system of steel and iron manufacturing multi-service described in 1 to 8 any one.
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| CN110825052A (en) * | 2019-11-15 | 2020-02-21 | 盐城索浦海科技有限公司 | Digital intelligent control system for manufacturing steel pipes |
| CN111144632A (en) * | 2019-12-19 | 2020-05-12 | 深圳供电局有限公司 | Prediction management and control model for power storage materials |
| CN111199309A (en) * | 2019-12-19 | 2020-05-26 | 深圳供电局有限公司 | Early warning management and control system of electric power material supply chain operation |
| CN111796567A (en) * | 2020-06-30 | 2020-10-20 | 中冶智诚(武汉)工程技术有限公司 | Three-dimensional visual safety control system of iron and steel enterprise liquid metal |
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| CN112418768A (en) * | 2020-11-27 | 2021-02-26 | 中冶赛迪重庆信息技术有限公司 | Material tracking method, system, equipment and medium for iron and steel enterprise raw material plant |
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| CN113589776A (en) * | 2021-08-06 | 2021-11-02 | 太原科技大学 | Special steel bar quality monitoring and diagnosing method based on big data technology |
| CN113589776B (en) * | 2021-08-06 | 2024-02-09 | 太原科技大学 | Special steel bar quality monitoring and diagnosing method based on big data technology |
| CN113807786A (en) * | 2021-09-23 | 2021-12-17 | 宝信软件(武汉)有限公司 | Iron and steel enterprise logistics management information system and method |
| CN116882796A (en) * | 2023-05-30 | 2023-10-13 | 广东省质量发展促进会 | Quality management system based on digital technology |
| CN117350492A (en) * | 2023-10-13 | 2024-01-05 | 宿迁云瑞国科信息技术有限公司 | MES operation management system capable of intelligently controlling comparison historical data |
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