CN110208023A - The test macro and air-conditioning of air conditioner indoor unit - Google Patents
The test macro and air-conditioning of air conditioner indoor unit Download PDFInfo
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- CN110208023A CN110208023A CN201910533058.5A CN201910533058A CN110208023A CN 110208023 A CN110208023 A CN 110208023A CN 201910533058 A CN201910533058 A CN 201910533058A CN 110208023 A CN110208023 A CN 110208023A
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- indoor unit
- test macro
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- test
- remote controler
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
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- General Physics & Mathematics (AREA)
- Air Conditioning Control Device (AREA)
Abstract
The invention discloses the test macro of air conditioner indoor unit and air-conditionings, air conditioner indoor unit is equipped with remote control reception window, test macro include: testboard, be mounted on testboard for the remote controler to remote control reception window transmitting signal and acquisition equipment for acquiring air-conditioning actual operation parameters, with remote controler and acquire the controller that equipment connect.Controller passes through the working condition of remote control control indoor unit, and judges whether indoor unit is qualified according to actual operation parameters.The present invention reduces artificial participation, improves indoor unit detection efficiency by controller automatic test.
Description
Technical field
The present invention relates to air conditioner test technical field more particularly to the test macros and air-conditioning of air conditioner indoor unit.
Background technique
Control brain of the air conditioner indoor unit as air-conditioning, heating and refrigerating function for realizing air conditioner, indoor unit work
The reliability of work is extremely important for detection of air-conditioning.The functional test of air conditioner indoor unit at present is by manual operation, test
Step are as follows: air conditioner power source line plug is powered on first, then with remote controler tooling to mark air conditioner reception window, manual key booting is surveyed
Examination, by manually estimating the temperature of air-conditioner display window, whether mode shows qualification, then incudes wind by detection devices such as sensors
Speed etc., whether qualified with the various functions for detecting air-conditioning, test process is cumbersome, and the efficiency of manual testing is very low, and detects
As a result the probability for mistake occur is high.
Therefore, it is that industry technology urgently to be resolved is asked that the test macro of air conditioner indoor unit detection efficiency can be improved by, which how designing,
Topic.
Summary of the invention
In order to solve existing test mode by operation is manually performed, the defect that testing efficiency is low is caused, the present invention mentions
The test macro and air-conditioning of air conditioner indoor unit out.
The technical solution adopted by the present invention is that designing the test macro of air conditioner indoor unit, air conditioner indoor unit is equipped with remote control and connects
Window is received, test macro includes: testboard, is mounted on testboard for the remote controler to remote control reception window transmitting signal and is used for
The acquisition equipment for acquiring air-conditioning actual operation parameters, the controller being connect with remote controler and acquisition equipment.Controller passes through remote control
Device controls the working condition of indoor unit, and judges whether indoor unit is qualified according to actual operation parameters.
Preferably, the outer wall of indoor unit is equipped with the bar code for identifying its model information, test macro further include: for scanning
Bar code obtains the First look detection device of model information, and controller receives the type letter that First look detection device is got
Breath searches corresponding default operational factor range, comparison actual operation parameters and default fortune according to model information in the database
Row parameter area judges whether indoor unit is qualified.
Preferably, test macro further include: for absorbing the second vision inspection apparatus of indoor unit appearance images, controller
Search corresponding default appearance template in the database according to model information, controller by remote controler open indoor unit it
Before, just whether the indoor unit appearance images and default appearance template that the second vision inspection apparatus of comparison absorbs judge indoor unit
Really.
Preferably, controller will store in the database after the binding of actual operation parameters, indoor unit appearance and bar code.
Preferably, in the server, controller is connected remotely to server to data lab setting.
Preferably, indoor unit is transported on test position corresponding with testboard by assembly line, the emission port alignment of remote controler
Remote controler reception window, First look detection device are directed at bar code, and the second vision inspection apparatus is located at the surface of air-conditioning.
Preferably, test macro further include: tip parts connected to the controller, the controller unqualified time control of machine indoors
Tip parts processed issues alarm signal.
Preferably, acquisition equipment includes at least one of vibrating noise detector, wind speed measurement device and temperature detector.
Preferably, remote controler includes: shell, the mainboard in shell and the infrared emission tube being mounted on mainboard,
One end of shell is equipped with emission port, and infrared emission tube is directed at emission port, and the outer wall of shell is equipped with the port connecting with mainboard,
Port is connected on the controller by winding displacement.
Preferably, mainboard is equipped with the transmit circuit connecting with infrared emission tube, and it is infrared to be equipped with control in transmit circuit
The adjusting resistance of line transmitting tube output intensity, the resistance value by changing adjusting resistance keep the transmitting range of infrared emission tube red
Distance of the outside line transmitting tube to remote control reception window.
Preferably, shell is equipped with magnet, and remote controler is adsorbed on testboard by magnet.
Preferably, test macro further include: be mounted on testboard and power on tooling, power on tooling and be equipped with and controller company
The connecting column connect, connecting column are used to connect with the binding post on the terminal plate of indoor unit.
The invention also provides air-conditioning, indoor unit is tested using above-mentioned test macro.
Compared with prior art, the invention has the following advantages:
1, the working condition that remote controler switches indoor unit is controlled by controller, judges automatically indoor unit according to actual operation parameters
Whether qualified, detection efficiency is high；
2, increase resistance value on the mainboard of remote controler with the output intensity for infrared ray of decaying, it is made to meet infrared emission tube to distant
The distance of reception window is controlled, detection reliability is improved；
3, the actual operation parameters detected can be uploaded to database, the long-range monitoring and storage of data be realized, without manually copying
Record improves working efficiency.
Detailed description of the invention
Below with reference to embodiment and attached drawing, the present invention is described in detail, in which:
Fig. 1 is the structural schematic diagram of test macro in the present invention；
Fig. 2 is the schematic rear view of remote controler in the present invention；
Fig. 3 is the schematic diagram of internal structure of remote controler in the present invention；
Fig. 4 is the flow diagram of test process in the present invention.
Specific embodiment
As shown in Figure 1, test macro proposed by the present invention is suitable for air-conditioning, air conditioner indoor unit 1 is equipped with remote control reception window 11,
The outer wall of 1 one end of indoor unit is equipped with the bar code 12 for identifying its model information.
Test macro includes: testboard 2, remote controler 3, acquisition equipment 4, First look detection device 5, the second vision-based detection
Device 6 and controller 7, remote controler 3, acquisition equipment 4, First look detection device 5 and the second vision inspection apparatus 6 with control
Device 7 connects, and remote controler 3 and acquisition equipment 4 are mounted on testboard 2, and the effect of remote controler 3 is to emit to believe to remote control reception window 11
Number, the effect of acquisition equipment 4 is to acquire the actual operation parameters of air-conditioning, and acquisition equipment 4 includes vibrating noise detector, wind speed inspection
Survey at least one of device and temperature detector.
As shown in Figure 2,3, remote controler 3 includes: shell 31, the mainboard 32 in shell 31 and is mounted on mainboard 32
Infrared emission tube 33, shell 31 are preferably made of bakelite, and shell 31 is made of box body and the box cover being covered on box body, box
Lid is fixed by screws on box body.One end of shell 31 is equipped with emission port 34, infrared emission tube 33 be located at shell 31 it is interior and
It is directed at emission port 34, the effect of emission port 34 is to eliminate infrared ray transmitting interference, improves the accuracy of test, the outer wall of shell 31
It is equipped with the port connecting with mainboard 32, port is connected on controller 7 by winding displacement, and mainboard 32 is equipped with to be emitted with infrared ray
The transmit circuit that pipe 33 connects.In order to further increase test accuracy, control infrared ray is equipped in the transmit circuit of mainboard 32
The adjusting resistance of 33 output intensity of transmitting tube adjusts the resistance value of resistance by increasing, makes the transmitting range of infrared emission tube 33
It reduces, it is assumed that emission port 34 is 25mm at a distance from remote control reception window 11, and the resistance value for changing adjusting resistance makes infrared emission tube
33 transmitting range is 25mm, if distance can receive signal and can test indoor unit 1 herein, is illustrating remote control reception window 11 just
Often, otherwise illustrate that remote control reception window 11 has exception, it should be noted that change the hair of infrared emission tube 33 by adjusting resistance
Intensity is penetrated to be disclosed in detail in the patent of Patent No. CN200610096661.4.Preferably, shell 31 is equipped with magnet
35, remote controler 3 is adsorbed on testboard 2 by magnet 35, be can be convenient replacement remote controler 3 by the way of magnet absorption, is surveyed
It is more convenient when examination flexible.
As shown in Figure 1, First look detection device 5 and the second vision inspection apparatus 6 are also mounted on testboard 2, test
The test position of indoor unit 1 is provided on platform 2, the side of test position is arranged in First look detection device 5, for scanning bar code 12
Model information is obtained, the top of test position is arranged in the second vision inspection apparatus 6, for absorbing the appearance images of indoor unit 1.Two
The structure of a vision inspection apparatus is identical, includes the high resolution industrial camera and extremely with zoom function by vision inspection apparatus
A few highlighted area source.
As shown in Fig. 1,4, indoor unit 1 is transported to by assembly line and is tested on position, and remote controler 3 is located above test position, distant
The emission port 34 for controlling device 3 is directed at remote controler reception window 11, and First look detection device 5 is directed at bar code 12, the second vision-based detection dress
6 surfaces for being located at indoor unit 1 are set, position sensor is set on testboard, are sent in place when machine 1 reaches on test position indoors
Signal is to controller 7, and controller 7 starts the scanning of First look detection device 5 bar code 12, the second vision inspection apparatus 6 of starting is taken the photograph
After taking the appearance images of indoor unit 1, controller 7 to receive the model information that First look detection device 5 is got, according to type
Information searches corresponding default appearance template, the indoor unit appearance that the second vision inspection apparatus 6 of comparison absorbs in the database
Whether image and default appearance template judge indoor unit 1 correct, if indoor unit 1 is correct, controller 7 is opened by remote controler 3
Air-conditioning, and control indoor unit 1 and switch different working conditions, acquisition equipment 4 detects the practical fortune of indoor unit 1 under each working condition
Row parameter, controller 7 search the corresponding default operational factor range of each working condition according to model information in the database, comparison
Actual operation parameters judge whether indoor unit 1 is qualified with default operational factor range.Controller 7 is automatically to each of indoor unit 1
Working condition carries out detection judgement, and testing efficiency is high, and the specific control that machine-cut changes different working condition in controller control room is patrolled
Collect to design according to actual needs, can first test the different outlet air ranks under refrigeration mode, the difference under re-test heating mode
The control logic program of outlet air rank etc., controller is storable in server, and controller downloads program from server.
Preferably, controller 7 is connected with tip parts 8, when machine 1 is incorrect or unqualified indoors, controls tip parts 8
Alarm signal is issued, notifies operator's handling failure, tip parts 8 that display screen and/or combined aural and visual alarm can be used in time.More
Excellent, test macro further include: be mounted on testboard 2 and power on tooling 9, power on tooling 9 and be equipped with turn connecting with controller 7
Column is connect, connecting column is used to connect with the binding post on the terminal plate of indoor unit 1, when controller 7 judges that indoor unit 1 is correct,
Turn on automatically power supply is powered to indoor unit 1.
Further, controller 7 will store in the database after the binding of actual operation parameters, indoor unit appearance and bar code,
In the server, controller is connected remotely to server to data lab setting, realizes the long-range monitoring and storage of data, facilitates test
Personnel carry out the experimental analysis of science, reduce the problem for the data inaccuracy that manual record process and other intermediate links occur,
Greatly improve working efficiency.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of test macro of air conditioner indoor unit, the air conditioner indoor unit is equipped with remote control reception window, which is characterized in that the survey
Test system includes: testboard, is mounted on the testboard for the remote controler and use to remote control reception window transmitting signal
In the acquisition equipment for acquiring air-conditioning actual operation parameters, the controller being connect with the remote controler and acquisition equipment；The control
Device passes through the working condition of indoor unit described in remote control control, and whether judges the indoor unit according to the actual operation parameters
It is qualified.
2. test macro as described in claim 1, which is characterized in that the outer wall of the indoor unit, which is equipped with, identifies its type letter
The bar code of breath, the test macro further include: the First look detection device of model information, institute are obtained for scanning the bar code
It states controller and receives the model information that the First look detection device is got, looked into the database according to the model information
Corresponding default operational factor range is looked for, the actual operation parameters is compared and default operational factor range judges the indoor unit
It is whether qualified.
3. test macro as claimed in claim 2, which is characterized in that the test macro further include: for absorbing the room
Second vision inspection apparatus of interior machine appearance images, the controller are searched corresponding in the database according to the model information
Default appearance template, the controller compare the second vision-based detection dress before opening the indoor unit by remote controler
It sets the indoor unit appearance images absorbed and default appearance template judges whether the indoor unit is correct.
4. test macro as claimed in claim 3, which is characterized in that the controller is by actual operation parameters, described
Indoor unit appearance and the bar code binding after store in the database, the data lab setting in the server, the control
Device processed is connected remotely to the server.
5. test macro as claimed in claim 3, which is characterized in that the indoor unit is transported to and the test by assembly line
On the corresponding test position of platform, the emission port of the remote controler is directed at the remote controler reception window, the First look detection device
It is directed at the bar code, second vision inspection apparatus is located at the surface of the air-conditioning.
6. test macro as described in claim 1, which is characterized in that the remote controler includes: shell, is set in the shell
Mainboard and installation infrared emission tube on the main board, one end of the shell is equipped with emission port, the infrared ray hair
It penetrates pipe and is directed at the emission port, the outer wall of the shell is equipped with the port connecting with the mainboard, and the port passes through winding displacement
It is connected on the controller.
7. test macro as claimed in claim 6, which is characterized in that the mainboard is equipped with to be connected with the infrared emission tube
The transmit circuit connect is equipped with the adjusting resistance for controlling the infrared emission tube output intensity in the transmit circuit, by changing
Becoming the resistance value for adjusting resistance makes the transmitting range infrared emission tube of the infrared emission tube to the remote control reception
The distance of window.
8. test macro as claimed in claim 7, which is characterized in that the shell is equipped with magnet, and the remote controler passes through
Magnet is adsorbed on the testboard.
9. test macro as described in claim 1, which is characterized in that the test macro further include: be mounted on testboard
Power on tooling, the tooling that powers on is equipped with connecting column connected to the controller, and the connecting column is used for and the indoor unit
Binding post on terminal plate connects.
10. a kind of air-conditioning, which is characterized in that its indoor unit is carried out using test macro as described in any one of claim 1 to 9
Test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910533058.5A CN110208023A (en) | 2019-06-19 | 2019-06-19 | The test macro and air-conditioning of air conditioner indoor unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910533058.5A CN110208023A (en) | 2019-06-19 | 2019-06-19 | The test macro and air-conditioning of air conditioner indoor unit |
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| Publication Number | Publication Date |
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| CN110208023A true CN110208023A (en) | 2019-09-06 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910533058.5A Pending CN110208023A (en) | 2019-06-19 | 2019-06-19 | The test macro and air-conditioning of air conditioner indoor unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111665071A (en) * | 2020-06-18 | 2020-09-15 | 格力电器（武汉）有限公司 | Split type entropy detection test fixture |
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| JP4126535B2 (en) * | 2002-08-07 | 2008-07-30 | 株式会社富士通ゼネラル | Control method of air conditioner |
| CN103984338A (en) * | 2014-05-04 | 2014-08-13 | 广东美的集团芜湖制冷设备有限公司 | Air conditioner controller automatic testing system and testing method thereof |
| CN204165217U (en) * | 2014-10-21 | 2015-02-18 | 深圳麦克维尔空调有限公司 | The testing arrangement of air-conditioner indoor wall on-hook |
| CN205246869U (en) * | 2015-12-22 | 2016-05-18 | 中国海洋大学 | Infrared emission circuit and have infrared transceiver of this circuit |
| CN105606387A (en) * | 2016-01-04 | 2016-05-25 | 青岛海尔空调器有限总公司 | Factory detection method and system for indoor unit of air conditioner |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4126535B2 (en) * | 2002-08-07 | 2008-07-30 | 株式会社富士通ゼネラル | Control method of air conditioner |
| CN1936533A (en) * | 2006-10-12 | 2007-03-28 | 珠海格力电器股份有限公司 | Frequency-variation indoor machine automatic testing circuit, apparatus and method |
| CN103984338A (en) * | 2014-05-04 | 2014-08-13 | 广东美的集团芜湖制冷设备有限公司 | Air conditioner controller automatic testing system and testing method thereof |
| CN204165217U (en) * | 2014-10-21 | 2015-02-18 | 深圳麦克维尔空调有限公司 | The testing arrangement of air-conditioner indoor wall on-hook |
| CN205246869U (en) * | 2015-12-22 | 2016-05-18 | 中国海洋大学 | Infrared emission circuit and have infrared transceiver of this circuit |
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Cited By (1)
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| CN111665071A (en) * | 2020-06-18 | 2020-09-15 | 格力电器（武汉）有限公司 | Split type entropy detection test fixture |
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Application publication date: 20190906 |
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